CN-115573011-B - Novel energy-saving system for formation foil production process
Abstract
The invention discloses a novel energy-saving system for a formation foil production process, which is used for carrying out power distribution formation treatment on a strip-shaped aluminum foil, and comprises a frame, wherein a power distribution conveying roller is rotatably arranged on the frame, a boiling tank and a formation tank are arranged on the inner side of the frame, a water spraying tank is arranged between the power distribution conveying roller and the boiling tank and is positioned above the power distribution conveying roller obliquely; in the invention, the formation high-purity water is used as cooling water, so that the cooling water consumption is reduced without additionally providing cooling water for the strip-shaped aluminum foil, the formation high-purity water is used as cooling water, the cooling water can be heated while the to-be-cooled inclined section of the strip-shaped aluminum foil heated by direct current is cooled, and the heated cooling water is directly led into the boiling tank to be mixed with the high-purity water for the hydration film, so that the temperature of the high-purity water for the hydration film can be increased, and the electric heating energy consumption of the boiling tank for the high-purity water for the hydration film is reduced.
Inventors
- CHEN JIANJUN
- HUANG JIXIONG
- FAN GUODONG
- ZHANG SAI
Assignees
- 新疆荣泽铝箔制造有限公司
Dates
- Publication Date
- 20260512
- Application Date
- 20210706
Claims (8)
- 1. The novel energy-saving system for the formation foil production process is used for carrying out power distribution formation treatment on a strip-shaped aluminum foil (22), and comprises a frame (1), and is characterized in that a power distribution conveying roller (2) is rotatably arranged on the frame (1), a water boiling groove (3) and a formation groove (6) are arranged on the inner side of the frame (1), a water spraying tank (11) is arranged between the power distribution conveying roller (2) and the water boiling groove (3), the water spraying tank (11) is positioned obliquely above the power distribution conveying roller (2), a first limit roller (4) is arranged in the water boiling groove (3), high-purity water (5) for a hydration film is stored in the inner circulation of the water boiling groove (3), a second limit roller (8) is arranged in the inner side of the formation groove (6), a water supplementing pipe (10) is arranged at the top of the outer wall of the formation groove (6), high-purity water (7) is stored in the inner circulation of the formation groove (6), a water spraying tank (11) is arranged obliquely above the power distribution conveying roller (2), a water spraying pipe (11) is arranged at the top of the formation groove (6), a water spraying pipe (11) is arranged at the bottom of the water spraying tank (6), a water spraying pipe (13) is arranged at the top of the water spraying tank (6), the water outlet end of the connecting pipe (15) is communicated with the water inlet pipe (12), a flowmeter (16) and a water pump (17) are installed on the connecting pipe (15), the system further comprises a direct-current power supply, the positive electrode of the direct-current power supply is communicated with the power distribution conveying roller (2), the power distribution conveying roller (2) is grounded, the negative electrode of the direct-current power supply is connected with two negative potential discharge electrode plates (9), two negative potential discharge electrode plates (9) are located in the formation groove (6), and a first guide roller (18), a second guide roller (19), a third guide roller (20) and a fourth guide roller (21) are installed on the frame (1).
- 2. The novel chemical-mechanical foil production process energy-saving system according to claim 1, wherein the power distribution conveying roller (2) is located between the first guide roller (18) and the water spraying tank (11), the second guide roller (19) and the third guide roller (20) are located between the boiling tank (3) and the chemical-mechanical foil production process energy-saving system, the chemical-mechanical foil production process energy-saving system is characterized in that the chemical-mechanical foil production process energy-saving system is located between the third guide roller (20) and the fourth guide roller (21), and the second guide roller (19) is located between the boiling tank (3) and the third guide roller (20).
- 3. The novel energy-saving system for the formation foil production process according to claim 2, wherein the distribution conveying roller (2) sequentially contacts and bypasses the first guide roller (18), the distribution conveying roller (2), the first limit roller (4), the second guide roller (19), the third guide roller (20), the second limit roller (8) and the fourth guide roller (21).
- 4. The novel energy-saving system for the formation foil production process according to claim 3, wherein the strip aluminum foil (22) passes through the hydration membrane by the high-purity water (5), the strip aluminum foil (22) passes through the formation by the high-purity water (7), and the strip aluminum foil (22) passes through the space between the two negative potential discharge electrode plates (9).
- 5. The novel chemical-mechanical foil production process energy-saving system according to claim 1, wherein the distribution conveying roller (2) is made of pure silver.
- 6. The novel energy-saving system for the formation foil production process according to claim 1, wherein the included angle alpha of the arc surface formed by the contact of the strip-shaped aluminum foil (22) and the distribution conveying roller (2) is smaller than 180 degrees.
- 7. The energy-saving system for the novel chemical-mechanical foil production process according to claim 1, wherein the part of the strip-shaped aluminum foil (22) which is positioned between the distribution conveying roller (2) and the boiling tank (3) and is separated from the distribution conveying roller (2) and does not enter the high-purity water (5) for hydration film is an inclined section (23) to be cooled, and the back inclination angle beta of the inclined section (23) to be cooled and the horizontal plane is less than 90 degrees.
- 8. The novel energy-saving system for the formation foil production process according to claim 7, wherein the water spraying pipe (14) is positioned right above the top end of the inclined section (23) to be cooled.
Description
Novel energy-saving system for formation foil production process Technical Field The invention relates to an aluminum foil formation technology, in particular to a novel energy-saving system for a formation foil production process. Background The formation foil is a chemically generated aluminum foil, a layer of insulating aluminum oxide film can be generated on the aluminum foil through an aluminum foil formation process, and the existing formation foil treatment process comprises foil generation, distribution roller, water boiling, first formation, second formation, third formation, fourth formation, fifth formation and sixth formation, but the technical problems are that the cooling water consumption is large and reaches 500L/h, and when the aluminum foil passes through the distribution conveying roller, a sparking phenomenon which is unfavorable for safe production easily occurs, the aluminum foil is easy to fold and bend in the treatment process, and the strength of the aluminum foil is reduced. Disclosure of Invention The invention aims to provide a novel energy-saving system for a formation foil production process, which aims to solve the problems in the background technology. In order to achieve the above purpose, the present invention provides the following technical solutions: The utility model provides a novel change into paper tinsel production technology economizer system for join in marriage electrification to banded aluminium foil, which comprises a frame, it installs the distribution conveying roller to rotate in the frame, the inboard of frame is provided with the water boiling groove and changes into the groove, the inboard of frame is located and is provided with the water drenches jar between distribution conveying roller and the water boiling groove, the water drenches jar and is located the oblique top of distribution conveying roller, the inside of water boiling groove is provided with first spacing roller, the inside circulation of water boiling groove stores up hydration membrane and uses high-purity water, the inside of formation groove is provided with the second spacing roller, the outer wall top of formation groove runs through and is provided with the moisturizing pipe, the inside circulation of formation groove stores up and changes into and use high-purity water, the terminal surface of water drenches jar runs through and is provided with the inlet tube, the bottom of water drenching jar evenly runs through and is provided with a plurality of water drenches pipes, the outer wall bottom of formation groove runs through and is provided with the connecting tube, water outlet end and inlet tube intercommunication, install flowmeter and water pump on the connecting tube, direct current system still include the power supply, the power supply just has the negative guide roll to change into, the guide roll has the negative electrode roll to be connected to the negative electrode roll, the negative electrode roll is located the negative side of the guide roll. The power distribution conveying roller is positioned between the first guide roller and the water spraying tank, the second guide roller and the third guide roller are positioned between the boiling tank and the formation tank, the formation tank is positioned between the third guide roller and the fourth guide roller, and the second guide roller is positioned between the boiling tank and the third guide roller. As a further scheme of the invention, the distribution conveying roller sequentially contacts and bypasses the first guide roller, the distribution conveying roller, the first limit roller, the second guide roller, the third guide roller, the second limit roller and the fourth guide roller. In a further scheme of the invention, the strip aluminum foil passes through the hydration membrane in the high-purity water, the strip aluminum foil passes through the formation high-purity water, and the strip aluminum foil passes through the space between the two negative potential discharge electrode plates. As a further aspect of the present invention, the distribution conveyor roller is made of pure silver. As a further scheme of the invention, the included angle alpha of the arc surface formed by the contact of the strip-shaped aluminum foil and the distribution conveying roller is smaller than 180 degrees. As a further proposal of the invention, the part of the strip aluminum foil between the distribution conveying roller and the boiling tank, which is separated from the distribution conveying roller and does not enter the high-purity water for hydration film, is an inclined section to be cooled, and the back inclination angle beta of the inclined section to be cooled and the horizontal plane is smaller than 90 degrees. As a still further proposal of the invention, the water drenching pipe is positioned right above the top end of the inclined section to be cooled. Compared with the prior art, the invention has the beneficial