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CN-115743786-B - Lamp inspection integrated machine

CN115743786BCN 115743786 BCN115743786 BCN 115743786BCN-115743786-B

Abstract

The invention discloses a lamp inspection integrated machine which comprises a base, a feeding mechanism, a linear conveying mechanism, a leakage distributing mechanism, a rotary lamp inspection mechanism, a stacking lifting mechanism and a discharging mechanism, wherein the feeding mechanism, the linear conveying mechanism, the leakage distributing mechanism, the rotary lamp inspection mechanism, the stacking lifting mechanism and the discharging mechanism are arranged on the base; according to the invention, the linear conveying mechanism conveys the bottled continuous plate products fed by the feeding mechanism, meanwhile, the linear lamp inspection stations on two sides of the linear conveying mechanism are used for photographing and primarily inspecting the bottled continuous plate products for many times, firstly unqualified defective products are discharged along with the linear conveying mechanism, the primarily inspected qualified bottled continuous plate products are fed into the rotary lamp inspection mechanism through the matching of the leakage distributing mechanism and the material handover mechanism, the rotary feeding mechanism in the rotary lamp inspection mechanism is used for transferring the bottled continuous plate products to the rotary lamp inspection stations at the high position one by one for lamp inspection, after the lamp inspection is finished, the qualified products are piled and stacked through the piling lifting mechanism, the piled bottled continuous plate products are conveyed into the discharging mechanism through the discharging assembly, and the discharging mechanism is used for discharging the qualified products.

Inventors

  • LI MINGFEI
  • JIN YANQING
  • LI CONG
  • ZHANG QIANG
  • WANG SURONG

Assignees

  • 成都泓睿科技有限责任公司

Dates

Publication Date
20260512
Application Date
20221121

Claims (9)

  1. 1. The integrated lamp inspection machine is characterized by comprising a base (100), a feeding mechanism (200), a linear conveying mechanism (300), a leakage distributing mechanism (400), a rotary lamp inspection mechanism (500), a stacking lifting mechanism (600) and a discharging mechanism (700), wherein the feeding mechanism (200), the linear conveying mechanism (300), the leakage distributing mechanism (400), the rotary lamp inspection mechanism (500) and the stacking lifting mechanism (700) are arranged on the base (100); The front half section of the linear conveying mechanism (300) is provided with a plurality of linear light detection stations (310), the linear light detection stations (310) are provided with image acquisition components, the linear conveying mechanism (300) is arranged between the feeding mechanism (200) and the leakage distributing mechanism (400), the outlet end of the feeding mechanism (200) is connected with the inlet end of the linear conveying mechanism (300), and the outlet end of the linear conveying mechanism (300) is connected with a leakage defective product discharging channel (320); The leakage distributing mechanism (400) is arranged at the outlet end of the linear conveying mechanism (300), the leakage distributing mechanism (400) comprises a distributing mechanism bracket (410), a distributing guide rail (420) and a distributing slide plate (430), the distributing guide rail (420) and the distributing slide plate (430) are arranged above the outlet end of the linear conveying mechanism (300) in a suspending mode through the distributing mechanism bracket (410), a distributing driving motor (440) is arranged on the distributing guide rail (420), and the distributing slide plate (430) is in sliding fit with the distributing guide rail (420) and can move towards two sides of the outlet end of the linear conveying mechanism (300) in a sliding mode under the driving of the distributing driving motor (440); The rotary light inspection mechanism (500) comprises a plurality of rotary light inspection stations (510) arranged on two sides of the rear half section of the linear conveying mechanism (300) and at least two groups of rotary feeding mechanisms (520) arranged on the same horizontal line of the rotary light inspection stations (510) on the same side, a rotatable clamping mechanism (530) is arranged on the rotary feeding mechanisms (520), and the clamping mechanism (530) comprises clamping jaws (531) which can be opened and closed; A discharge conveying line is arranged between the stacking lifting mechanism (600) and the rotary light inspection mechanism (500), the stacking lifting mechanism (600) comprises a lifting mechanism (610), a stirring mechanism (620) and a discharge assembly, a lifting stacking box (640) is arranged on the lifting mechanism (610), a rotatable stirring sheet (621) is arranged on the stirring mechanism (620), the stirring mechanism (620) is suspended above the discharge conveying line, the stirring sheet (621) is opposite to the stacking box (640), the discharge assembly comprises a discharge guide rail (651) and a discharge plate (652), the discharge plate (652) is in sliding fit with the discharge guide rail (651) and is opposite to the stacking box (640) in the vertical direction, the discharge guide rail (651) is fixed between the lifting mechanism (610) and the discharge mechanism (700), and a light inspection defective product outlet (660) is supported at the outlet end of the discharge conveying line; the discharging mechanism (700) is connected with a discharging guide rail (651) in the stacking lifting mechanism (600); The automatic feeding device is characterized by further comprising a material delivery mechanism arranged between the leakage distributing mechanism (400) and the rotary light detecting mechanism (500), wherein the material delivery mechanism comprises a sliding rail (810) and a lifting mechanism (820), a lifting box (821) capable of lifting is arranged on the lifting mechanism (820), the top of the lifting box (821) is provided with an opening, the sliding rail (810) is of a groove-shaped channel structure, two ends of the groove-shaped channel structure are respectively provided with a sliding rail inlet and a sliding rail outlet, the sliding rail (810) is obliquely arranged beside the lifting mechanism (820), and the sliding rail outlet of the sliding rail (810) is opposite to the opening at the top of the lifting box (821).
  2. 2. The light inspection integrated machine of claim 1, wherein the linear conveying mechanism (300) comprises a supporting component (330), a linear guide rail (340), a conveying chain (350) and a conveying driving motor (360), the linear guide rail (340) is fixed on the base (100) through the supporting component (330), the conveying driving motor (360) is fixed on the supporting component (330) and is in transmission connection with the conveying chain (350), a plurality of pushing rods (370) which are arranged at intervals are fixed on the conveying chain (350), limiting grooves which extend along the length direction of the linear guide rail (340) are formed in the linear guide rail (340), and the limiting grooves are in clearance fit with the pushing rods (370) so that the pushing rods (370) can pass along the limiting grooves under the driving of the conveying chain (350).
  3. 3. The light detection integrated machine of claim 1, wherein the lifting mechanism (820) further comprises a lifting cylinder (822), a lifting cylinder support (823), a lifting sensor (824), a pushing cylinder (825), a pushing cylinder support (826) and a pushing sensor (827), the lifting cylinder (822) is vertically fixed on the lifting cylinder support (823) and a piston rod of the lifting cylinder (822) is fixedly connected with the lifting box (821), the two lifting sensors (824) are fixed on the lifting cylinder support (823) and the two lifting sensors (824) are in the same horizontal direction, the pushing cylinder (825) is arranged below the sliding rail (810) through the pushing cylinder support (826) and is directed to a sliding rail outlet of the sliding rail (810), a pushing opening (811) through which the piston rod of the pushing cylinder (825) can penetrate and a monitoring opening (827) matched with the pushing sensor (827) are arranged at the sliding rail outlet of the sliding rail (810), and the pushing sensor (825) is fixed on the bottom surface (812) of the sliding rail.
  4. 4. The integrated machine for light detection according to claim 1, wherein the rotary feeding mechanism (520) comprises a rotary block (521) and a servo motor (522), the clamping mechanism (530) is fixed on the rotary block (521), the rotary block (521) is in transmission connection with the servo motor (522) and can drive the clamping mechanism (530) to rotate under the driving of the servo motor (522), the clamping mechanism (530) of the rotary light detection mechanism (500) further comprises a telescopic rod (532), a reset spring (533), a sliding rod (534) and a connecting rod structure, the telescopic rod (532) is hinged with the clamping jaw (531), the connecting rod structure is rotatably arranged on the clamping mechanism (530), a through hole in clearance fit with the telescopic rod (532) is formed in the clamping mechanism (530), one end, which is not connected with the clamping jaw (531), of the telescopic rod (532) is inserted into the through hole in the clamping mechanism (530), the sliding rod (534) is fixed on the telescopic rod (532), the reset spring (533) is sleeved on the telescopic rod (532), one end of the reset spring (533) is connected with the sliding rod (534), and the other end of the reset spring (533) abuts against the clamping mechanism (533).
  5. 5. The machine of claim 4, wherein the rotary feeding mechanism (520) further comprises a cam mechanism (540), the cam mechanism (540) comprises a cam cylinder (541) and a limiting arc plate (542), the cam cylinder (541) and the limiting arc plate (542) are arranged on the outer side of the rotating path of the slide bar (534), the output end of the cam cylinder (541) is connected with the end of the limiting arc plate (542), the inner diameter of the limiting arc plate (542) is smaller than the maximum rotating radius of the slide bar (534), and when the slide bar (534) rotates to the same horizontal orientation with the cam cylinder (541) along with the clamping mechanism (530), the output end of the cam cylinder (541) is aligned with the slide bar (534) from the side.
  6. 6. The integrated lamp inspection machine of claim 5, wherein the limiting arc plates (542) are semicircular arc plates, the limiting arc plates (542) on the adjacent rotary feeding mechanisms (520) are respectively arranged on the upper half part and the lower half part of the corresponding rotary feeding mechanism (520), the concave surfaces of the limiting arc plates (542) face the direction of the corresponding clamping mechanism (530), a bearing (535) is sleeved on the sliding rod (534), and the bearing (535) is positioned at one end of the sliding rod (534) contacted with the limiting arc plates (542).
  7. 7. The light inspection integrated machine of claim 1, wherein the material stirring mechanism (620) of the stacking lifting mechanism (600) further comprises a belt transmission assembly, the belt transmission assembly comprises a mounting plate (631), a material stirring driving motor (632), a belt (633), a driving wheel (634) and two driven wheels (635), the material stirring driving motor (632) is mounted on the mounting plate (631), the driving wheel (634) is connected with the output end of the material stirring driving motor (632), the two driven wheels (635) are rotatably arranged on the mounting plate (631) and form triangular distribution matching with the driving wheel (634), the belt (633) is sleeved on the driving wheel (634) and the two driven wheels (635), and the material stirring sheet (621) is fixed on the belt (633).
  8. 8. The integrated lamp inspection machine of claim 7, wherein the two end heads of the driving wheel (634) are provided with baffles (636), the outer diameter of the baffles (636) is larger than that of the driving wheel (634), and the two baffles (636) are in limit fit with the belt (633).
  9. 9. The integrated machine for light inspection according to claim 1, wherein the lifting mechanism (610) of the stacking lifting mechanism (600) comprises a lifting driving motor (611) and a lifting guide rail (612), the lifting guide rail (612) is vertically arranged, the lifting driving motor (611) is fixed at the top of the lifting guide rail (612) and is in transmission connection with the stacking box (640), the stacking box (640) comprises a sliding plate (641) and two side plates (642), the two side plates (642) are respectively fixed at two sides of the sliding plate (641), the sliding plate (641) is in sliding fit with the lifting guide rail (612), a plurality of material separating plates (643) which are uniformly distributed along the height direction of the side plates (642) at intervals are arranged on the opposite surfaces of the two side plates (642), guide rail grooves (613) which extend along the height direction of the lifting guide rail (612) are formed on two side surfaces of the lifting guide rail (612), and two side edges of the sliding plate (641) are bent and inserted into the guide rail grooves (613) to form limit fit with the guide rail grooves (613) so that the stacking box (640) can vertically lift under the lifting guide rail (612).

Description

Lamp inspection integrated machine Technical Field The invention relates to the technical field of automatic detection equipment, in particular to a lamp inspection integrated machine. Background In the production line of bottled products, the tightness detection after the bottled products are packaged is needed to find out whether the bottle body has defects, breakage, liquid leakage and other conditions. In recent years, manufacturers have put forward detection equipment capable of automatically detecting leakage of bottled products, but only can detect bottled products of a single structure, and plastic bottle products circulated in the market at present increasingly adopt a connecting plate structure, and the connecting plate bottled products are formed by connecting a plurality of plastic bottles side by side, and the structure of the connecting plate bottled products is very different from that of single bottled products, so that the existing detection equipment cannot adaptively detect leakage of the connecting plate bottled products. Disclosure of Invention The invention aims to solve the technical problem of providing a lamp inspection integrated machine capable of efficiently detecting leakage of a bottled product with a connecting plate. The technical scheme adopted by the invention is that the lamp inspection integrated machine comprises a base, and a feeding mechanism, a linear conveying mechanism, a leakage distributing mechanism, a rotary lamp inspection mechanism, a stacking lifting mechanism and a discharging mechanism which are arranged on the base; The front half section of the linear conveying mechanism is provided with a plurality of linear light detection stations, the linear light detection stations are provided with image acquisition components, the linear conveying mechanism is arranged between the feeding mechanism and the leakage distributing mechanism, the outlet end of the feeding mechanism is connected with the inlet end of the linear conveying mechanism, and the outlet end of the linear conveying mechanism is connected with a leakage defective product discharging channel; the leakage distributing mechanism is arranged at the outlet end of the linear conveying mechanism and comprises a distributing mechanism bracket, a distributing guide rail and a distributing slide plate, the distributing guide rail and the distributing slide plate are suspended above the outlet end of the linear conveying mechanism through the distributing mechanism bracket, a distributing driving motor is arranged on the distributing guide rail, and the distributing slide plate is in sliding fit with the distributing guide rail and can translate towards two sides of the outlet end of the linear conveying mechanism under the driving of the distributing driving motor; The rotary light inspection mechanism comprises a plurality of rotary light inspection stations arranged on two sides of the rear half section of the linear transport mechanism and at least two groups of rotary feeding mechanisms arranged on the same horizontal line of the rotary light inspection stations on the same side, and the rotary feeding mechanisms are provided with rotatable clamping mechanisms which comprise clamping jaws capable of being opened and closed; A discharge conveying line is arranged between the stacking lifting mechanism and the rotary light inspection mechanism, the stacking lifting mechanism comprises a lifting mechanism, a material shifting mechanism and a discharge assembly, a liftable stacking box is arranged on the lifting mechanism, a rotatable material shifting plate is arranged on the material shifting mechanism, the material shifting mechanism is suspended above the discharge conveying line, the material shifting plate is opposite to the stacking box, the discharge assembly comprises a discharge guide rail and a discharge plate, the discharge plate is in sliding fit with the discharge guide rail and is opposite to the stacking box in the vertical direction, and the discharge guide rail is fixed between the lifting mechanism and the discharge mechanism; The discharging mechanism is connected with a discharging guide rail in the stacking lifting mechanism. The linear conveying mechanism comprises a supporting component, a linear guide rail, a conveying chain and a conveying driving motor, wherein the linear guide rail is fixed on a base through the supporting component, the conveying driving motor is fixed on the supporting component and is in transmission connection with the conveying chain, a plurality of pushing rods which are arranged at intervals are fixed on the conveying chain, and limiting grooves which extend along the length direction of the linear guide rail are formed in the linear guide rail and are in clearance fit with the pushing rods, so that the pushing rods pass along the limiting grooves under the drive of the conveying chain. The automatic feeding device is characterized by further comprising a