CN-115847108-B - Thin product punching, packaging and material collecting integrated equipment

CN115847108BCN 115847108 BCN115847108 BCN 115847108BCN-115847108-B

Abstract

The invention discloses a thin product punching, packaging and receiving integrated device which comprises a punching module, a packaging module and a waste treatment mechanism, wherein the punching module comprises a lower module and an upper module, the lower module is provided with a first channel for a carrier tape to pass through, the upper module is provided with a first punch for punching a raw material tape into the carrier tape, the packaging module comprises the carrier tape, a feeding track communicated with a feeding end of the first channel and used for moving the carrier tape into the first channel, a discharging track communicated with a discharging end of the first channel and used for moving the carrier tape carrying a punched product out, a heat sealing mechanism arranged on the discharging track and used for heat sealing a cover tape on the carrier tape carrying the product, a receiving mechanism for rolling the heat sealed carrier tape and a first feeding mechanism arranged between the heat sealing mechanism and the receiving mechanism and used for feeding the heat sealed carrier tape to the receiving mechanism.

Inventors

GUO ZHIPENG
ZHANG JINGYUN
Zuo Youze

Assignees

东莞市新美洋技术有限公司

Dates

Publication Date: 20260505
Application Date: 20221220

Claims (9)

1. A thin product punching, packaging and receiving integrated device, which is characterized by comprising: the punching module comprises a lower module and an upper module, wherein the lower module is provided with a first channel for passing a carrier tape, and the upper module is provided with a first punch for punching a raw material tape into the carrier tape; The packaging module comprises the carrier tape, a feeding track communicated with the feeding end of the first channel and used for feeding the carrier tape into the first channel, a discharging track communicated with the discharging end of the first channel and used for feeding the carrier tape carrying the products formed by stamping, a heat sealing mechanism arranged on the discharging track and used for heat sealing the cover tape on the carrier tape carrying the products, a material collecting mechanism used for collecting the heat sealed carrier tape, and a first feeding mechanism arranged between the heat sealing mechanism and the material collecting mechanism and used for feeding the heat sealed carrier tape to the material collecting mechanism, wherein the heat sealing mechanism is used for heat sealing the cover tape on the carrier tape carrying the products The waste treatment mechanism comprises a blanking mechanism for cutting the waste strips left after being punched by the punching module and a second feeding mechanism arranged between the punching module and the blanking mechanism and used for feeding the waste strips to the blanking mechanism; The first feeding mechanism comprises a mounting frame, a driving roller, a rotary driving mechanism and a driven roller, wherein the driving roller is mounted on the mounting frame and is vertically arranged with the material carrying belt in the horizontal direction, the rotary driving mechanism is used for driving the driving roller to rotate around the axis of the driving roller, the driven roller is arranged on the mounting frame and is in rolling fit with the driving roller, a gap matched with the thickness of the material carrying belt or the waste material belt is formed between the driven roller and the driving roller, one end of the material carrying belt or the waste material belt is positioned in the gap, when the material carrying belt or the waste material belt needs to be fed in the direction of the material receiving mechanism, the rotary driving mechanism rotates by a preset angle, so that the driving roller and the driven roller pull the material carrying belt to be fed in the direction of the material receiving mechanism, the driven roller is arranged above the driving roller and can move in the Z-axis direction, the driven roller is provided with an adjustable pressing component, the adjustable pressing component can be configured to adjust the gap between the driven roller and the driving roller, the adjustable pressing component comprises a swinging member and a roller which is used for driving the swinging member towards the first end of the driving unit, which is arranged at the two ends of the driving member along the Z-axis direction, and the swinging member can swing along the first end along the direction; the mounting frame comprises a first side frame and a second side frame which are respectively arranged outside two sides of the material carrying belt along the Y-axis direction, and the rotary driving mechanism is arranged outside any side frame along the Y-axis direction; The swinging piece comprises a rotating shaft, a first fixed shaft, a second fixed shaft and a connecting piece, wherein the rotating shaft is used as a lever and is rotatably arranged between the first side frame and the second side frame along the Y-axis direction, the first fixed shaft and the second fixed shaft are arranged on two sides of the rotating shaft along the X-axis direction, and the connecting piece is used for connecting the first fixed shaft and the second fixed shaft with the rotating shaft into a whole; The first fixed shaft is configured as a first end of the swinging piece for mounting the driven roller, and the driven roller is configured to rotatably encircle the first fixed shaft at a position corresponding to the driving roller; the second fixing shaft is configured as a second end of the swinging member, the connecting member comprises a first connecting block connected with the rotating shaft, the first fixing shaft and the first end of the second fixing shaft along the Y-axis direction and a second connecting block connected with the rotating shaft, the first fixing shaft and the second end of the second fixing shaft along the Y-axis direction, and the driving unit comprises a second pressing unit.
2. The integrated equipment for stamping, packaging and receiving thin products as set forth in claim 1, wherein the lower module is further provided with a second channel for the raw material belt to pass through, the second channel is located above the first channel and vertically intersects with the first channel in the horizontal direction, the first channel is communicated with the second channel at the vertical intersection, and the first punch is arranged at the position where the first channel and the second channel vertically intersect.
3. The integrated press-packaging and receiving device for thin products according to claim 1, wherein an inwardly concave recess is formed at one edge of the product, and the product has an eccentric hole, a side elevation of the first punch corresponding to the recess has an inwardly concave recess, and the upper die set further has a second punch for punching the eccentric hole before the first punch punches, and the first punch is for punching a portion of a raw material tape corresponding to the eccentric hole onto the carrier tape.
4. The integrated equipment for stamping, packaging and receiving thin products as set forth in claim 3, wherein the lower die set is provided with a first waste discharge hole which is vertically penetrated at a position corresponding to the second punch, and when the second punch presses the eccentric hole downwards, waste corresponding to the eccentric hole is discharged out of the lower die set through the first waste discharge hole.
5. The integrated punching, packaging and receiving device for thin products according to claim 3, wherein the material carrying belt is provided with material carrying grooves which are uniformly arranged at intervals along the length direction, and eccentric columns for positioning the eccentric holes are formed at positions of the material carrying grooves corresponding to the eccentric holes.
6. The integrated press-packaging and receiving device for thin products according to claim 1, wherein the heat-sealing mechanism comprises a hot-pressing part formed above the discharging track, a lifting unit for lifting the hot-pressing part, a heating unit for heating the hot-pressing part, a first attaching shaft formed on the hot-pressing part, which is close to one end side of the press module and is positioned above the carrier belt, a second attaching shaft formed on the opposite end side of the hot-pressing part and is positioned above the carrier belt, and a cover belt guide rail for conveying the cover belt to the carrier belt at the first attaching shaft, wherein the first attaching shaft and the second attaching shaft are used for attaching and pressing the cover belt and the carrier belt together.
7. The integrated punching, packaging and receiving device for thin products, as set forth in claim 6, characterized in that the first feeding mechanism and/or the second feeding mechanism further comprises a position sensing unit near one end side of the punching module, first sensing holes uniformly distributed at intervals along the length direction of the first sensing holes are arranged on the material carrying belt, the position sensing unit of the first feeding mechanism is used for aligning and detecting with the first sensing holes to ensure the position accuracy of the material carrying belt entering the punching module, second sensing holes uniformly distributed at intervals along the length direction of the material carrying belt are arranged on the material carrying belt, and the position sensing unit of the second feeding mechanism is used for aligning and detecting with the second sensing holes to ensure the position accuracy of the material carrying belt entering the punching module.
8. The integrated equipment for stamping, packaging and receiving thin products as set forth in claim 7, wherein the upper die set is further provided with a third punch for stamping the second sensing hole before the first punch is used for stamping and forming the products, the lower die set is further provided with a second waste discharge hole which is vertically penetrated at a position corresponding to the third punch, and when the third punch is used for stamping the second sensing hole downwards, waste corresponding to the second sensing hole is discharged out of the lower die set through the second waste discharge hole.
9. The integrated stamping, packaging and receiving device for thin products of claim 1, wherein the cutting mechanism comprises a cutter table with a height matched with that of the waste material belt and a cutter assembly arranged above the cutter table, and the cutter assembly comprises a cutting cylinder and a cutter arranged at the lower end of the cutting cylinder.

Description

Thin product punching, packaging and material collecting integrated equipment Technical Field The invention relates to the field of thin product processing, in particular to a thin product punching, packaging and receiving integrated device. Background In the processing process of thin sheet products such as electronic metal sheet products, the thin sheet products are firstly conveyed into a stamping die of stamping equipment for stamping, and then the stamped thin products are conveyed into semi-automatic packaging equipment for film-coating packaging. However, because the thin products are small in size, the semi-automatic packaging equipment usually adopts a vibration disc for feeding, the vibration disc cannot identify the small thin sheet products, and especially cannot identify the small asymmetric products, so that the problems of wrong product direction, wrong packaging and the like are caused. If the mode of manually placing materials is changed, the small thin sheet-shaped products are easy to generate fatigue, so that the directions of the products are misplaced, the production efficiency is affected, and the manpower is wasted. Disclosure of Invention Aiming at the defects of the prior art, the invention aims to provide thin product punching, packaging and material receiving integrated equipment which can prevent product misloading, reduce the procedures of transferring products to packaging equipment after punching, improve efficiency and save human body cost. In order to solve the technical problems, the invention adopts a technical scheme that the invention provides a thin product punching, packaging and receiving integrated device, which comprises: the punching module comprises a lower module and an upper module, wherein the lower module is provided with a first channel for passing a carrier tape, and the upper module is provided with a first punch for punching a raw material tape into the carrier tape; The packaging module comprises the carrier tape, a feeding track communicated with the feeding end of the first channel and used for feeding the carrier tape into the first channel, a discharging track communicated with the discharging end of the first channel and used for feeding the carrier tape carrying the products formed by stamping, a heat sealing mechanism arranged on the discharging track and used for heat sealing the cover tape on the carrier tape carrying the products, a material collecting mechanism used for collecting the heat sealed carrier tape, and a first feeding mechanism arranged between the heat sealing mechanism and the material collecting mechanism and used for feeding the heat sealed carrier tape to the material collecting mechanism, wherein the heat sealing mechanism is used for heat sealing the cover tape on the carrier tape carrying the products The waste material treatment mechanism comprises a material cutting mechanism for cutting the waste material belt remained after stamping by the stamping module and a second feeding mechanism arranged between the stamping module and the material cutting mechanism and used for feeding the waste material belt to the material cutting mechanism. Further, the lower module is further provided with a second channel for the raw material belt to pass through, the second channel is located above the first channel and vertically intersects with the first channel in the horizontal direction, the first channel is communicated with the second channel at the vertical intersection, and the first punch is arranged at the position where the first channel and the second channel vertically intersect. Further, an inward concave notch is formed at one edge of the product, the product is provided with an eccentric hole, one side elevation of the first punch corresponding to the notch is provided with an inward concave part, the upper die set is further provided with a second punch used for punching the eccentric hole before the first punch punches, and the first punch is used for punching a part of the raw material belt corresponding to the eccentric hole onto the material carrying belt. Further, the lower die set is provided with a first waste discharge hole which is vertically penetrated at a position corresponding to the second punch, and when the second punch punches the eccentric hole downwards, waste corresponding to the eccentric hole is discharged out of the lower die set through the first waste discharge hole. Further, the carrier tape has carrier grooves provided at regular intervals along a length direction thereof, and eccentric columns for positioning the eccentric holes are formed at positions of the carrier grooves corresponding to the eccentric holes. Further, the heat sealing mechanism comprises a hot pressing part formed above the discharging track, a lifting unit for driving the hot pressing part to lift, a heating unit for heating the hot pressing part, a first attaching shaft formed on the hot pressing part, which is close to on