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CN-115966974-B - Full-automatic wire arranging machine

CN115966974BCN 115966974 BCN115966974 BCN 115966974BCN-115966974-B

Abstract

The invention discloses a full-automatic wire arranging machine which comprises a frame, a wire inlet mechanism, a wire winding mechanism and a ribbon bundling mechanism, wherein the wire inlet mechanism, the wire winding mechanism and the ribbon bundling mechanism are sequentially connected to the frame from left to right, the wire inlet mechanism is used for conveying wires with equal length and two ends stripped of wire skins into the wire winding mechanism, the wire winding mechanism is used for winding the wires from the wire inlet mechanism, the ribbon bundling mechanism is used for obtaining the wires wound by the wire winding mechanism and bundling the wound wires through the ribbon, the wires from the wire winding mechanism can be automatically cut into equal length, wire skins at two ends of each cut wire can be automatically stripped, in addition, the cut wires can be wound and bundled, so that the production efficiency of finished wire can be improved, and the labor intensity of workers can be reduced.

Inventors

  • JIAN JIANXUN

Assignees

  • 宁波卓新通讯接插件有限公司

Dates

Publication Date
20260508
Application Date
20221216

Claims (8)

  1. 1. A full-automatic wire arranging machine is characterized by comprising a frame (1), a wire inlet mechanism (2), a wire winding mechanism (3) and a ribbon bundling mechanism (4), wherein the wire inlet mechanism (2), The wire winding mechanism (3) and the ribbon bundling mechanism (4) are sequentially connected on the frame (1) from left to right, the wire winding mechanism (2) is used for conveying the wires with equal length and two ends stripped of wire skins into the wire winding mechanism (3), the wire winding mechanism (3) is used for winding the wires from the wire winding mechanism (2), the ribbon bundling mechanism (4) is used for acquiring the wires wound by the wire winding mechanism (3) and bundling the wound wires through the ribbon, the wire winding mechanism (3) comprises a wire winding unit (5) and a wire lifting unit (6), the wire winding unit (5) and the wire lifting unit (6) are connected on the frame (1), the wire winding unit (5) is used for winding the wires, the wire lifting unit (6) is used for gradually lifting the wires to be wound when the wires are wound, so that the wire winding unit (5) winds the wires into a spiral shape, and the ribbon bundling mechanism (4) comprises a supporting unit (7) The device comprises a supporting unit (7), a ribbon feeding unit (8) and a ribbon bundling unit (9), wherein the supporting unit (7), the ribbon feeding unit (8) and the ribbon bundling unit (9) are connected to a frame (1), the supporting unit (7) is used for supporting the ribbon and coiled net wires, the ribbon feeding unit (8) is used for feeding the ribbon to the supporting unit (7), the ribbon bundling unit (9) is used for placing the coiled net wires on the supporting unit (7) and bundling the ribbon on the supporting unit (7) on the coiled net wires, the ribbon bundling unit (9) is also used for taking the bundled net wires out of the supporting unit (7), and the net wire lifting unit (6) comprises a third servo electric cylinder (61), A supporting seat (62), The wire winding machine comprises a support seat (62), a sliding seat (63) and a second air cylinder (64), wherein the support seat (62) is vertically and slidingly connected to a frame (1), the third servo electric cylinder (61) is fixed on the frame (1) and is used for driving the support seat (62) to vertically slide relative to the frame (1), the support seat (62) is fixedly connected with the driving end of the third servo electric cylinder (61), the sliding seat (63) is slidingly connected to the support seat (62) back and forth, the second air cylinder (64) is fixed at the front end of the support seat (62) and is used for driving the sliding seat (63) to slide back and forth relative to the support seat (62), the sliding seat (63) is fixedly connected with the driving end of the second air cylinder (64), the top of the support seat (62) is rotationally connected with a plurality of first rollers (65), the rear end of the sliding seat (63) is rotationally connected with a plurality of first rollers (66), the first rollers (65) are distributed from left to right at equal intervals, when the second rollers (64) are used for driving the first rollers (64) to rotate to the two ends of the support seat (62) to clamp the wire (67), when the third servo electric cylinder (61) drives the supporting seat (62) to slide upwards, the supporting wheel (67) is used for lifting the net wire to be wound.
  2. 2. The full-automatic wire arranging machine according to claim 1, wherein the wire feeding mechanism (2) comprises a wire stripping and cutting unit (21) and a traction unit (22), the wire stripping and cutting unit (21) and the traction unit (22) are both fixed on the frame (1), the wire stripping and cutting unit (21) is used for stripping wire on the end of a wire and cutting the wire, the traction unit (22) is used for clamping the end of the wire and traction the wire, the traction unit (22) comprises a first servo electric cylinder (221), a second servo electric cylinder (222) and a clamping jaw assembly (223), the first servo electric cylinder (221) is horizontally fixed on the frame (1) and used for driving the second servo electric cylinder (222) to move left and right, the second servo electric cylinder (222) is vertically fixed on the driving end of the first servo electric cylinder (221) and used for driving the clamping jaw assembly (223) to move vertically, and the clamping jaw assembly (223) is fixed on the driving end of the second servo electric cylinder (222).
  3. 3. The full-automatic wire arranging machine according to claim 1, wherein the wire winding unit (5) comprises a first servo motor (51), a turntable (52), two supporting blocks (53) and four supporting blocks (54), wherein the first servo motor (51) is fixed on the frame (1) and is used for driving the turntable (52) to rotate, the turntable (52) is fixed with a driving shaft of the first servo motor (51), the four supporting blocks (54) are arranged above the turntable (52) and uniformly distributed along the circumferential direction of the turntable (52), two supporting blocks (54) which are oppositely arranged are fixed at the upper end of the turntable (52), the other two supporting blocks (54) which are oppositely arranged are slidably connected at the upper end of the turntable (52), two first air cylinders (55) are also fixed at the upper end of the turntable (52), the two first air cylinders (55) are respectively used for driving one supporting block (54) which is slidably connected with the turntable (52) along the radial direction of the turntable (52) and are respectively connected with one driving end (56) of the two air cylinders (56) which are respectively fixed at one side (56) of the two driving end (56) of the turntable (52), a winding plate (57) is vertically fixed at the upper end of each supporting block (54), when two supporting blocks (54) which are in sliding connection with the rotary table (52) are driven by two first air cylinders (55) to slide outwards, two clamping blocks (53) are used for clamping the end parts of net wires, and when the rotary table (52) is driven by a first servo motor (51) to rotate, four winding plates (57) are used for winding the net wires.
  4. 4. The fully automatic wire arranging machine according to claim 3, wherein four first guide posts (621) distributed circumferentially are fixed on the lower end face of the supporting seat (62), guide sleeves (622) corresponding to the first guide posts (621) vertically are fixed on the frame (1), the first guide posts (621) vertically penetrate through guide sleeves (622) at corresponding positions, the wire lifting unit (6) further comprises an extending plate (681), a second roller (682), a second roller (683) and a limiting plate (684), the left end of the extending plate (681) is fixed with the supporting seat (62), the right end of the extending plate (681) extends to the position where the wire winding unit (5) is located, the second roller (682) and the second roller (683) are distributed in the front-back direction and are respectively connected with the tops of the right end of the extending plate (681) in a rotating mode, a wire for being wound between the second roller (682) and the second roller (683) is formed to penetrate through a gap for being wound on the top of the extending plate (684), and the limiting plate (684) is arranged at the top of the extending plate (683) for being wound.
  5. 5. The full-automatic wire arranging machine according to claim 1, wherein the supporting unit (7) comprises a first pneumatic clamping jaw (71) and two vertical plates (72) which are arranged in a bilateral symmetry manner, the first pneumatic clamping jaw (71) and the two vertical plates (72) are vertically fixed on the frame (1), the first pneumatic clamping jaw (71) is positioned at the rear side of a gap between the two vertical plates (72), two clamping arms of the first pneumatic clamping jaw (71) are symmetrically arranged front and back, grooves (721) are formed in the upper end of each vertical plate (72), the grooves (721) in the upper end of the two vertical plates (72) are used for embedding the front side edge parts of the wound wire, limit grooves (711) are formed in the upper ends of the two clamping arms of the first pneumatic clamping jaw (71), the two limit grooves (711) are used for enabling a binding belt to slide in from a binding belt feeding unit (8), and the two clamping arms of the first pneumatic clamping jaw (71) are used for enabling the rear side edge of the gap of the wound wire to slide in.
  6. 6. The full-automatic wire arranging machine according to claim 5, wherein the ribbon feeding unit (8) comprises a first bracket (81), a guide wheel set (82), a ribbon pulling assembly (83), a ribbon cutting assembly (84) and a ribbon winding discharging disc (85), the first bracket (81) is fixed on the frame (1), the guide wheel set (82), the ribbon pulling assembly (83) and the ribbon cutting assembly (84) are all connected on the first bracket (81), the discharging disc (85) is rotatably connected on the frame (1), the ribbon pulling assembly (83) is used for pulling the ribbon from the discharging disc (85) and conveying the ribbon into limiting grooves (711) on two clamping arms of the first pneumatic clamping jaw (71), the ribbon cutting assembly (84) is used for cutting the ribbon between the first pneumatic clamping jaw (71) and the ribbon pulling assembly (83), the ribbon between the ribbon pulling assembly (83) and the discharging disc (85) is arranged in the guide wheel set (82) in a penetrating mode, and the guide wheel set (82) is used for guiding the ribbon.
  7. 7. The fully automatic wire arranging machine according to claim 6, wherein the ribbon traction assembly (83) comprises a second servo motor (831), a driving wheel (832), a driven wheel (833), a third cylinder (834) and a first slide block (835), the second servo motor (831) is fixed on the first bracket (81), the driving wheel (832) is fixed on a driving shaft of the second servo motor (831), the first slide block (835) is vertically and slidingly connected on the first bracket (81), the driven wheel (833) is rotationally connected on the first slide block (835), the third cylinder (834) is fixed on the first bracket (81) and is used for driving the first slide block (835) to vertically move, the first slide block (835) is connected with a driving end of the third cylinder (834), after the third cylinder (834) drives the first slide block (835) to move downwards, the driven wheel (833) and the driving wheel (832) are used for clamping the ribbon between the driven wheel (833) and the driving wheel (832), when the second servo motor (832) is driven to rotate, the driving wheel (832) and the driven wheel (833) are used for pulling the binding tape clamped between the driving wheel (832) and the driven wheel (833), guide blocks (836) are fixed on first brackets (81) positioned on the front side and the rear side of the driving wheel (832), guide holes (837) used for the binding tape to pass through are formed in the guide blocks (836), the binding tape cutting assembly (84) comprises a fourth air cylinder (841), a second sliding block (842) and two cutters (843) which are symmetrically arranged up and down, each cutter (843) is provided with a second guide post (844) in a penetrating mode from front to back, vertical holes (811) which are in one-to-one correspondence with each end of each second guide post (844) are formed in the first brackets (81), two ends of each second guide post (844) are movably arranged in vertical holes (811) in corresponding positions, each cutter (843) is connected with the first brackets (81) through the second guide post (844) and the vertical holes (811) in a vertical sliding mode, the second brackets (842) are connected with the fourth air cylinder (841) in a sliding mode, the first brackets (842) are connected with the second sliding mode (81) in a sliding mode, and the first brackets (842) are fixedly connected with the second air cylinders (81) in a sliding mode, two inclined holes (845) which are vertically symmetrical are formed in the second sliding block (842), one end of each second guide pillar (844) is movably arranged in each inclined hole (845) in a penetrating mode, and when the fourth air cylinder (841) drives the second sliding block (842) to slide leftwards, the second sliding block (842) is used for pushing the two cutters (843) to be close to each other so that the two cutters (843) can cut off a binding belt located between the two cutters (843).
  8. 8. The full-automatic wire arranging machine according to claim 6, wherein the strapping unit (9) comprises a fourth servo electric cylinder (91), two fifth servo electric cylinders (92) and two second brackets (93), the fourth servo electric cylinder (91) is fixed on the frame (1) and is used for driving the two fifth servo electric cylinders (92) to move left and right at the same time, the two fifth servo electric cylinders (92) are distributed at intervals in the left-right direction and are vertically fixed on the driving end of the fourth servo electric cylinder (91), the two fifth servo electric cylinders (92) are respectively used for driving one of the second brackets (93) to move vertically, and the two second brackets (93) are respectively fixed with the driving end of one of the fifth servo electric cylinders (92); two second pneumatic clamping jaws (94) which are distributed at intervals in the front-rear direction are fixed at the lower end of a second bracket (93) positioned at the left side, the two second pneumatic clamping jaws (94) are respectively used for clamping the front side edge and the rear side edge of a coiled net wire and placing the coiled net wire on a supporting unit (7), two third pneumatic clamping jaws (96) which are distributed at intervals in the front-rear direction are rotationally connected with the lower end of the second bracket (93) positioned at the right side through a rotary joint (95), two third servo motors (97) are also fixed on the second bracket (93) positioned at the right side, the two third servo motors (97) are respectively used for driving one third pneumatic clamping jaw (96) to rotate, the rotating ends of the two rotary joints (95) are in transmission connection with a driving shaft of a third servo motor (97) at the corresponding position through a gear set (98), a third pneumatic clamping jaw (96) at the rear side is used for clamping two end parts of the binding tape on the two limiting grooves (711) and driving the two end parts of the binding tape to rotate so as to enable the binding tape to be bound on a wound net wire, and a third pneumatic clamping jaw (96) at the front side is used for clamping the net wire after the binding tape and driving the net wire to rotate so as to enable the net wire to be moved out from the supporting unit (7).

Description

Full-automatic wire arranging machine Technical Field The invention relates to the technical field of network line production equipment, in particular to a full-automatic wire arranging machine. Background At present, in the production process of the finished network wire, firstly, the network wires from the network wire coil are cut into equal length by a manual mode, then, the wire skins at two ends of each cut network wire are peeled off by a manual mode, then, the network wires after the wire skins are cut and peeled off are wound by a manual mode, and then, the wound network wire strapping tape is required to be wound by a manual mode, however, in the process, the equal length cutting of the network wires and the peeling of the wire skins on the end parts of the network wires are finished by manual mode, so that the length of each network wire has great errors, the labor intensity of workers is high and the efficiency is low, and in addition, the winding and strapping tape of the network wires are finished by manual mode, and the defects of high labor intensity of workers and low production efficiency of the finished network wire are also caused. Disclosure of Invention Aiming at the defects of the prior art, the invention provides a full-automatic wire arranging machine which can improve the production efficiency of a finished product network wire and reduce the labor intensity of staff. The full-automatic wire arranging machine comprises a frame, a wire inlet mechanism, a wire winding mechanism and a ribbon bundling mechanism, wherein the wire inlet mechanism, the wire winding mechanism and the ribbon bundling mechanism are sequentially connected to the frame from left to right, the wire inlet mechanism is used for conveying net wires which are equal in length and have both ends stripped of wire covers into the wire winding mechanism, the wire winding mechanism is used for winding the net wires from the wire inlet mechanism, and the ribbon bundling mechanism is used for acquiring the net wires wound by the wire winding mechanism and bundling the wound net wires through a ribbon. The invention can automatically cut the net wires from the net wire coil into equal length, and can automatically peel off the wire skins at two ends of each cut net wire, and in addition, the cut net wires can be wound and strapped, thereby improving the production efficiency of the finished net wires and reducing the labor intensity of staff. The full-automatic wire arranging machine comprises a wire stripping cutting unit and a traction unit, wherein the wire stripping cutting unit and the traction unit are both fixed on a machine frame, the wire stripping cutting unit is used for stripping wire skins on the end parts of net wires and cutting the net wires, the traction unit is used for clamping the end parts of the net wires and carrying out traction on the net wires, the traction unit comprises a first servo electric cylinder, a second servo electric cylinder and a clamping jaw assembly, the first servo electric cylinder is horizontally fixed on the machine frame and used for driving the second servo electric cylinder to move left and right, the second servo electric cylinder is vertically fixed on the driving end of the first servo electric cylinder and used for driving the clamping jaw assembly to move vertically, and the clamping jaw assembly is fixed on the driving end of the second servo electric cylinder. The full-automatic winding machine comprises a wire winding mechanism and a wire lifting unit, wherein the wire winding mechanism comprises a wire winding unit and a wire lifting unit, the wire winding unit and the wire lifting unit are connected to a frame, the wire winding unit is used for winding a wire, and when the wire winding unit winds the wire, the wire lifting unit is used for gradually lifting the wire to be wound so that the wire winding unit winds the wire into a spiral shape. The invention relates to a full-automatic wire arranging machine, wherein a wire winding unit comprises a first servo motor, a turntable, two clamping blocks and four supporting blocks, wherein the first servo motor is fixed on a frame and used for driving the turntable to rotate, the turntable is fixed with a driving shaft of the first servo motor, the four supporting blocks are arranged above the turntable and uniformly distributed along the circumferential direction of the turntable, two supporting blocks which are oppositely arranged are fixed at the upper end of the turntable, the other two supporting blocks are arranged oppositely and are connected to the upper end of the turntable in a sliding manner, the upper end of the turntable is also fixedly provided with two first air cylinders, one supporting block which is connected with the turntable in a sliding manner is driven to slide along the radial direction of the turntable, and the two supporting blocks which are connected with the turntable in a sliding manner are resp