CN-116475716-B - Automation device for assembling end cap assembly and application method thereof

Abstract

The invention relates to an automatic device for assembling an end cover assembly and an application method thereof, wherein a material positioning tool arranged on a circulating tool is pushed by the circulating tool, and an end cover is placed on the material positioning tool by an end cover feeding assembly in sequence; the bearing sleeve feeding assembly is used for placing the bearing sleeve, the steel gasket feeding assembly is used for placing the steel gasket, the wave spring gasket feeding assembly is used for placing the wave spring gasket, the end cover, the bearing sleeve, the steel gasket and the wave spring gasket are sequentially stacked to form an end cover structural member, the end cover structural member is placed in a charging tray which is arranged on the charging tray stacking mechanism in advance by the end cover assembly discharging servo device, the charging tray stacking mechanism is used for discharging the charging tray filled with the end cover structural member, the assembly process of automatically installing the steel gasket, the bearing sleeve and the wave spring gasket in the end cover is completed, the problems that the steel gasket, the bearing sleeve and the wave spring gasket are installed in the end cover of the existing motor, the installation accuracy cannot be guaranteed to be uniform due to manual installation are solved, and the installation efficiency is low.

Inventors

• DING BIN
• GUO WENGUANG
• WANG YA
• Ding Benben
• TAO YUHAO

Assignees

• 上海合愉电机有限公司

Dates

Publication Date

20260505

Application Date

20230529

Claims (4)

1. 1. An automated apparatus for assembling an end cap assembly, comprising: a base (9); a circulating tool (7), wherein the circulating tool (7) is fixed on the base; The end cover feeding assembly (1) is arranged on one side of the circulating tool (7), and the end cover feeding assembly (1) is fixed on the base (9); The bearing sleeve feeding assembly (2) is arranged on one side of the circulating tool (7), on the same side of the end cover feeding assembly (1), and the bearing sleeve feeding assembly (2) is fixed on the base (9); The steel gasket feeding assembly (3) is arranged below the circulating tool (7), one side of the bearing sleeve feeding assembly (2) is provided with the steel gasket feeding assembly (3) fixed on the base (9); The wave spring gasket feeding assembly (4) is arranged below the circulating tool (7), one side of the steel gasket feeding assembly (3) is fixed on the base (9), and the wave spring gasket feeding assembly (4) is fixed on the base; the material tray stacking mechanism (6) is fixed on the base (9) at the other side of the circulating tool (7); An end cover assembly blanking servo device (5), wherein the end cover assembly blanking servo device (5) is fixed above the tray stacking mechanism (6) and above the tray stacking mechanism (6); The end cover feeding component (1) further comprises: The first workbench (11) is fixed at one side of the base (9) at the bottom of the end cover feeding assembly (1); an end cover vibration plate (12), wherein the end cover vibration plate (12) is fixed on the first workbench (11); The end cover direct vibration (13) is fixedly connected with one end of the end cover direct vibration (13) on the side surface of the end cover vibration disc (12); an end cover feeding support frame (15), wherein the end cover feeding support frame (15) is fixed at the other end of the end cover direct vibration (13); an end cover feeding cylinder (14), wherein the end cover feeding cylinder (14) is fixed above the end cover feeding support frame (15); The end cover loading and unloading clamping claw assembly (16) is arranged on the side surface of the end cover loading support frame (15), and the end cover loading and unloading clamping claw assembly (16) is fixed above the end cover direct vibration (13), and the end cover loading and unloading clamping claw assembly (16) clamps an end cover from the end cover direct vibration (13) into a material positioning tool (72) on the circulating tool (7); the bearing housing material loading subassembly (2) still include: the second workbench (21) is fixed at one side of the base (9) at the bottom of the bearing sleeve feeding assembly (2); A bearing housing vibration plate (22), wherein the bearing housing vibration plate (22) is fixed on the second workbench (21); The bearing sleeve direct vibration (23) is arranged on the side surface of the bearing sleeve vibration disc (22); a bearing sleeve feeding support frame (25), wherein the bearing sleeve feeding support frame (25) is fixed on the second workbench (21) at one end of the bearing sleeve direct vibration (23); The bearing sleeve feeding cylinder (24) is used for fixing a cylinder body of the bearing sleeve feeding cylinder (24) on the bearing sleeve feeding support frame (25); the bearing sleeve feeding and discharging clamping jaw assembly (26) is connected to a piston rod of the bearing sleeve feeding cylinder (24); The steel gasket material loading subassembly (3) still include: A third workbench (31), wherein the third workbench (31) is fixed at one side of the base (9) at the bottom of the steel gasket feeding assembly (3); a steel washer vibration plate (32), wherein the steel washer vibration plate (32) is fixed on the third workbench (31), A steel washer direct vibration (33), wherein one end of the steel washer direct vibration (33) is fixedly connected to the side surface of the steel washer vibration disc (32); The piston of the steel gasket feeding cylinder (34) stretches into the steel gasket direct vibration (33) to convey the steel gasket to the tail end of the steel gasket direct vibration (33); A steel washer bracket (36), the steel washer bracket (36) being fixed above the base (9); a sliding block (37), wherein a sliding block (37) is movably connected above the steel gasket bracket (36); The wave spring gasket material moving cylinder (44) is used for fixing a cylinder body of the wave spring gasket material moving cylinder (44) on the steel gasket support (36), and a piston rod of the wave spring gasket material moving cylinder (44) is fixedly connected with one side of the sliding block (37); a steel washer clamping jaw device (35), wherein the steel washer clamping jaw device (35) is fixed on one side of the steel washer bracket (36) at the side close to the steel washer direct vibration (33); the wave spring gasket material loading subassembly (4) still include: The wave spring gasket discharging device (41) is fixed on the base (9); A wave spring gasket feeding and discharging cylinder (43), wherein the cylinder body of the wave spring gasket feeding and discharging cylinder (43) is fixed on the sliding block (37) at the side surface of the wave spring gasket feeding and discharging device (41); the wave spring gasket feeding clamping jaw assembly (42) is connected with a piston rod of the wave spring gasket feeding and discharging cylinder (43), and the wave spring gasket feeding and discharging cylinder (43) drives the wave spring gasket feeding clamping jaw assembly (42) up and down, and the wave spring gasket feeding clamping jaw assembly (42) grabs a wave spring gasket arranged above the wave spring gasket discharging device (41); the end cover assembly blanking servo device (5) further comprises: A support (51) fixed to the base (9) and the support (51); an end cover assembly grabbing servo module (52), wherein the end cover assembly grabbing servo module (52) is fixed on the side face of the cross beam above the supporting frame (51); The end cover assembly blanking device (54) is fixed on a moving plate of the end cover assembly grabbing servo module (52); A clamping cylinder (55), wherein the clamping cylinder (55) is fixed on a moving block of the end cover assembly blanking device (54); a signal line air pipe integrated drag chain (53), wherein two ends of the signal line air pipe integrated drag chain (53) are respectively fixed between a moving plate of the end cover assembly grabbing servo module (52) and one side of the supporting frame (51); The tray stacking mechanism (6) further comprises: A right tray stacking support plate (61) and a left tray stacking support plate (63), wherein the right tray stacking support plate (61) and the left tray stacking support plate (63) are fixed on the base (9); The tray stack material moving servo assembly (62) is obliquely arranged between the tray stack right support plate (61) and the tray stack left support plate (63), and the tray stack material moving servo assembly (62) conveys the trays filled with end cover structural members from top to bottom; The material positioning device comprises a circulating tool (7), a material positioning tool (72) arranged on the circulating tool (7), an end cover placing assembly (1) and a bearing sleeve placing assembly (2) which are sequentially arranged on the material positioning tool (72), a steel gasket placing assembly (3) which is used for placing a steel gasket, a wave spring gasket placing assembly (4) which is used for placing a wave spring gasket, the end cover, the bearing sleeve, the steel gasket and the wave spring gasket are sequentially stacked to form an end cover structural member, a material discharging servo device (5) of the end cover structural member is used for placing the end cover structural member in a material tray of a preset material tray stacking mechanism (6), and the material tray stacking mechanism (6) is used for discharging a material tray filled with the end cover structural member.
2. 2. The automated equipment for assembling end cap assemblies according to claim 1, wherein a shield (8) is fixed above the base (9), and the shield (8) encloses the end cap feeding assembly (1), the bearing sleeve feeding assembly (2), the steel washer feeding assembly (3), the wave spring washer feeding assembly (4), the end cap assembly blanking servo (5), the tray stacking mechanism (6) and the circulation tool (7) inside.
3. 3. The automatic equipment for assembling the end cover assembly according to claim 2, wherein the base (9) comprises a platform formed by a plurality of frames, and the shield (8) is provided with a frame body corresponding to the edge of the base (9); the circulating tool (7) further comprises: a support table (71), wherein the support table (71) is fixed below the circulating tool (7) above the base (9); a material positioning tool (72), wherein the material positioning tool (72) is arranged in parallel in a groove above the supporting table (71); The circulating pushing cylinder (73) is arranged on the periphery of the bottom of the supporting table (71), a cylinder body of the circulating pushing cylinder (73) is fixed under the material positioning tool (72), a piston rod of the circulating pushing cylinder (73) is connected with a pushing block, and the pushing block pushes the material positioning tool (72) to move along one direction, so that the material positioning tool (72) moves in a shape like a Chinese character 'Hui' in the groove.
4. 4. A method of using the automated equipment for assembling an end cap assembly according to any one of claims 1-3, further comprising the steps of: Step 10, placing end caps in end cap vibration plates (12) in batches, sequentially conveying each end cap to a discharge hole of the end cap vibration plate (13) through end cap vibration, clamping the end caps by an end cap feeding and discharging clamping claw device (16) and conveying the end caps to a material positioning tool (72) of a circulating tool (7) through an end cap feeding cylinder (14), and conveying the end caps to a next station through a circulating pushing cylinder (73) for bearing sleeve assembly; Step S20, placing the bearing sleeves into bearing sleeve vibration plates (22) in batches, sequentially conveying each bearing sleeve to a discharge hole of the bearing sleeve vibration plate (23) through bearing sleeve vibration, feeding and discharging a clamping claw assembly (26) of the bearing sleeve, after clamping the bearing sleeves, conveying the bearing sleeves into bearing holes of the end cover in the step S10 on a material positioning tool (72) through a bearing sleeve feeding cylinder (24), and sequentially conveying the bearing sleeves to a next station to place a steel gasket through a circulating pushing cylinder (73), and entering step S30; Step S30, placing steel washers in a steel washer vibration disc (32) in batches, sequentially conveying each steel washer to a discharge hole of the steel washer direct vibration disc (33) through steel washer direct vibration, moving the steel washers to the lower part of a steel washer clamping jaw device (35) through a steel washer feeding cylinder (34), clamping and placing the steel washers into bearing holes of the end cover, in which a bearing sleeve is placed, in the step S20 of a material positioning tool (72) through the steel washer clamping jaw device (35), and sequentially conveying the steel washers to a next station through a circulating pushing cylinder (73) to put a wave spring washer; Step S40, manually placing the wave spring gasket on a positioning clamp of a wave spring discharging device (41), clamping a clamping jaw assembly (42) to clamp the wave spring gasket, lifting a wave spring gasket feeding and discharging cylinder (43), after a wave spring gasket feeding cylinder (44) is translated, placing the wave spring gasket into a bearing hole of an end cover, which is formed by placing a steel gasket and a bearing sleeve in the step S30, on a material positioning tool (72), wherein the bearing hole is formed by sequentially moving the wave spring gasket to the position below an end cover assembly discharging device (54) of an end cover assembly discharging servo device by a circulating pushing cylinder 73, and then entering the step S50; Step S50, manually arranging the trays into a feeding area on a tray stacking mechanism (6), clamping the end cover structural members in the step S40 by an end cover assembly blanking device (54), and conveying the end cover structural members by an end cover assembly grabbing servo module (52) and arranging the end cover structural members into empty trays in the feeding area on the tray stacking mechanism (6) in sequence; and S60, after the end cover component blanking servo device (5) sequentially places the end cover structural components into the trays to a proper amount, the tray stacking and material moving servo component (62) is started and moves the trays filled with the end cover structural components to a discharging area, and workers take the trays down and place the trays.

Description

Automation device for assembling end cap assembly and application method thereof Technical Field Embodiments of the present invention relate to an automation device and a method for applying the same, and more particularly, to an automation device for assembling an end cap assembly and a method for applying the same. Background The end cover of the existing motor is provided with the steel gasket, the bearing sleeve and the wave spring gasket, the installation is basically carried out manually, and the problems that the installation accuracy cannot be guaranteed to be uniform, the installation efficiency is low and the like exist in manual installation are solved. Disclosure of Invention An object of an embodiment of the present invention is to provide an automated apparatus for assembling an end cap assembly that is efficient in installation while ensuring uniform accuracy. To achieve the above object, an embodiment of the present invention provides an automated apparatus for assembling an end cap assembly, comprising: A base; The circulating tool is fixed on the base; The end cover feeding assembly is fixed on the base at one side of the circulating tool; the bearing sleeve feeding assembly is arranged on one side of the circulating tool, on the same side of the end cover feeding assembly, and the bearing sleeve feeding assembly is fixed on the base; The steel gasket feeding assembly is fixed on the base at one side of the bearing sleeve feeding assembly below the circulating tool; the wave spring gasket feeding assembly is arranged below the circulating tool, one side of the steel gasket feeding assembly is fixed on the base; the material tray stacking mechanism is fixed on the base at the other side of the circulating tool; An end cover assembly blanking servo device, above the tray stacking mechanism, the end cover assembly blanking servo device is fixed above the tray stacking mechanism; The circulating tool pushes a material positioning tool arranged on the circulating tool, and an end cover feeding assembly is sequentially arranged on the material positioning tool to place an end cover; the feeding device comprises a bearing sleeve feeding assembly, a steel gasket feeding assembly, a wave spring gasket feeding assembly, an end cover component blanking servo device, a tray stacking mechanism and a tray stacking mechanism, wherein the bearing sleeve feeding assembly is used for placing a bearing sleeve, the steel gasket feeding assembly is used for placing a steel gasket, the wave spring gasket feeding assembly is used for placing a wave spring gasket, the end cover, the bearing sleeve, the steel gasket and the wave spring gasket are sequentially stacked to form the end cover component, the end cover component blanking servo device is used for placing the end cover component in a tray which is arranged on the tray stacking mechanism in advance, and the tray stacking mechanism is used for blanking the tray filled with the end cover component. Furthermore, in the automatic equipment for assembling the end cover assembly, a protective cover is fixed above the base, and the protective cover seals the end cover feeding assembly, the bearing sleeve feeding assembly, the steel gasket feeding assembly, the wave spring gasket feeding assembly, the end cover assembly discharging servo device, the material disc stacking mechanism and the circulating tool inside. In the automatic equipment for assembling the end cover assembly, the base consists of a platform formed by a plurality of frames, and the shield is correspondingly provided with a frame body according to the edge of the base; the circulation frock, still include: the support table is fixed below the circulating tool above the base; the material positioning tool is arranged in parallel in the groove above the supporting table; The circulating pushing cylinder is arranged on the periphery of the bottom of the supporting table, a cylinder body of the circulating pushing cylinder is fixed under the material positioning tool, a piston rod of the circulating pushing cylinder is connected with a pushing block, and the pushing block pushes the material positioning tool to move along one direction, so that the material positioning tool moves in a back shape in the groove. Further, in the automated equipment for assembling an end cover assembly of the present invention, the end cover loading assembly further includes: the first workbench is fixed at one side of the base at the bottom of the end cover feeding component; an end cover vibration plate fixed on the first workbench; the end cover directly vibrates, and one end of the end cover directly vibrates is fixedly connected with the side surface of the end cover vibration disc; an end cover feeding support frame is fixed at the other end of the end cover direct vibration; the end cover feeding cylinder is fixed above the end cover feeding support frame; The end cover feeding and discharging clamping claw assemb