CN-116812659-B - Full-automatic intelligent disc-changing wire-collecting device for flat wire enamelling machine

CN116812659BCN 116812659 BCN116812659 BCN 116812659BCN-116812659-B

Abstract

The invention discloses a full-automatic intelligent disc-changing wire collecting device for a flat wire enamelling machine, which comprises an automatic disc-changing wire-winding power part and an automatic film-covering part, wherein the automatic disc-changing wire-winding power part is arranged on a wire winding seat and comprises an automatic disc-changing part and a wire-winding power part, the automatic disc-changing part automatically conveys and replaces a wire-collecting disc on the wire winding seat, the wire-winding power part is transmitted to the automatic disc-changing part on a wire winding mounting frame of the wire winding seat, the flat wire conveying part comprises a flat wire conveying power part, a flat wire head-recognizing guide part and a flat wire cutting part, the flat wire conveying power part drives the flat wire to move towards the wire-collecting disc on the wire winding mounting frame, and the automatic film-covering part comprises a film-covering pressing part and a film-covering conveying part, and the film-covering pressing part presses and thermally contracts a film conveyed by the film-covering part on the wire-collecting disc on the wire winding mounting frame. The automatic winding device is high in automation degree, can automatically replace the winding drum, and can automatically insert the wire heads of the flat wires into the winding drum, so that the winding efficiency of the winding drum is remarkably improved, and the labor intensity of workers is reduced.

Inventors

WAN QUANHONG
LIU XIN
JIANG QINGQING

Assignees

无锡西玛梅达电工有限公司

Dates

Publication Date: 20260505
Application Date: 20230730

Claims (7)

1. A full-automatic intelligent disc change take-up for flat wire enamelling machine, its characterized in that includes: The automatic wire changing and coiling power piece is arranged on the wire coiling seat and comprises an automatic wire changing piece and a wire coiling power piece, wherein the automatic wire changing piece automatically conveys and replaces a wire coiling disc on the wire coiling seat so as to coil a flat wire; The flat wire conveying part is arranged on the automatic disc changing part and comprises a flat wire conveying power part, a flat wire recognizing guide part and a flat wire cutting part, wherein the flat wire conveying power part drives the flat wire to move towards the take-up disc on the winding installation frame, the flat wire recognizing guide part guides the flat wire to the take-up disc on the flat wire conveying power part, and the flat wire cutting part cuts the flat wire on the winding installation frame; The automatic film covering piece is arranged on the automatic disc changing piece and comprises a film covering pressing piece and a film covering conveying piece, the film covering pressing piece presses and thermally contracts the film covering conveyed by the film covering conveying piece on the winding installation frame on the winding drum, and the film covering conveying piece conveys the film covering on the winding installation frame; The automatic disc-changing piece comprises a disc-changing power piece and a sliding disc-changing piece, the disc-changing power piece is arranged on the winding seat, the sliding disc-changing piece is arranged on the disc-changing power piece, the disc-changing power piece comprises a disc-changing sliding seat, a disc-changing sliding block, a first screw rod and a first motor, the disc-changing sliding seat is in a dovetail groove shape, the disc-changing sliding seat is arranged on the winding seat, the disc-changing sliding block is in a dovetail block shape, the disc-changing sliding block is matched and embedded in the disc-changing sliding seat, one end of the first screw rod is matched and embedded in a first threaded hole on the disc-changing sliding block, a rotating shaft of the first motor is fixedly connected with one end of the first screw rod, the sliding disc-changing piece comprises a disc-changing supporting seat, a disc-installing piece and a disc locking piece, the disc-changing supporting seat is arranged on the disc-changing sliding seat, the disc locking piece is arranged on the disc-changing supporting seat, the disc-changing sliding seat is matched and is arranged on the disc-changing sliding seat, one end of the disc-changing sliding seat is matched and embedded in the disc-changing sliding seat, one end of the disc-changing sliding seat is fixedly connected with one end of the disc-changing sliding seat, the disc is hinged to the other end of the disc-changing seat, the disc-changing seat is hinged to the disc through a first rotating shaft, the first telescopic shaft is hinged to the first telescopic shaft, the first telescopic shaft is arranged on the first telescopic shaft, the telescopic shaft is hinged on the first telescopic shaft, the telescopic shaft is arranged on the first end, and the first telescopic shaft, and the disc seat, and the first telescopic shaft. The wire coiling disc is sleeved on the disc changing installation tube through an inner tube of the wire coiling disc, a wire inlet hole is formed in the inner tube of the wire coiling disc so that the flat wire can be conveniently inserted, the wire coiling disc locking piece comprises a locking block, a locking transmission block and a second automatic telescopic rod, the locking block is a permanent magnet, one end of the locking block is embedded in a locking through hole in the side wall of the other end of the disc changing installation tube, a first inclined surface is arranged at one end of the locking block, a second inclined surface is arranged at the other end of the locking block, the two locking blocks are symmetrically distributed in the circumferential direction of the disc changing installation tube, the magnetic pole directions of the two locking blocks are identical, the locking transmission block is in a wedge-shaped block shape, the locking transmission block is embedded in the disc changing installation tube, the wedge-shaped surface of the locking transmission block corresponds to the second inclined surfaces of the two locking blocks, the second automatic telescopic rod is embedded in the disc changing installation tube, and the top end of the second automatic telescopic rod is connected to the locking transmission block.
2. The full-automatic intelligent disc changing and winding device for a flat wire enamelling machine according to claim 1, wherein the winding power piece comprises a second rotating shaft, a worm wheel, a second motor, a worm, a selection transmission tube, a second end fluted disc and a first magnetic coil, one end of the second rotating shaft penetrates through the winding mounting frame, the worm wheel is sleeved on one end of the second rotating shaft, the second motor is arranged on the winding mounting frame, the worm is arranged on the rotating shaft of the second motor, the worm is meshed with the worm wheel, the selection transmission tube is sleeved on the other end of the second rotating shaft, a sliding block on the inner wall of the selection transmission tube is matched with a sliding groove on the second rotating shaft, the second end fluted disc is arranged on the other end of the selection transmission tube, the second end fluted disc can be meshed with the first end fluted disc, and the first magnetic coil is embedded in the selection transmission tube.
3. The full-automatic intelligent disc changing and winding device for the flat wire enamelling machine according to claim 2, wherein the flat wire conveying power piece comprises a second screw, a third motor, a conveying sliding tube, a conveying driven wheel, a wire conveying frame, a conveying driving wheel, a fourth motor, a guide rod and a guide tube, one end of the second screw penetrates through the winding mounting frame, the third motor is arranged on the winding mounting frame, a rotating shaft of the third motor is connected with one end of the second screw, the conveying sliding tube is matched and sleeved on the second screw through a second threaded hole on the inner wall of the second motor, the conveying driven wheel is rotationally sleeved on the conveying sliding tube, one end of the wire conveying frame is arranged on the conveying sliding tube, the conveying driving wheel penetrates through the other end of the wire conveying frame through a transmission shaft on the conveying driving wheel, the fourth motor is arranged on the conveying frame, the rotating shaft of the fourth motor is connected with the free end of the transmission shaft, one end of the guide rod is arranged on the winding mounting frame, the guide tube is arranged on the wire conveying frame, and the guide tube is sleeved on the guide rod in a sliding manner.
4. The full-automatic intelligent disc changing and winding device for a flat wire enamelling machine according to claim 3, wherein the flat wire head recognition guide piece comprises a head recognition guide female tube, a second magnetic coil and a head recognition guide male tube, one end of the head recognition guide female tube is arranged on the wire conveying frame, the second magnetic coil is embedded in the head recognition guide female tube, one end of the head recognition guide male tube is vertically embedded in the other end of the head recognition guide female tube, the head recognition guide male tube is embedded in the second magnetic coil, the head recognition guide male tube is used for allowing a flat wire to pass through, the flat wire shearing piece comprises a third automatic telescopic rod and an automatic wire shearing clamp, the third automatic telescopic rod is arranged on the wire winding installation frame, and the automatic wire shearing clamp is arranged on the top end of the third automatic telescopic rod.
5. The full-automatic intelligent disc changing and winding device for a flat wire enamelling machine according to claim 2, wherein the film pressing piece comprises a film driving shaft, a film swinging frame, a pressing shaft, a middle pressing wheel, lateral pressing wheels, swinging mounting rods and a fourth automatic telescopic rod, the film driving shaft is arranged on the winding mounting frame, one end of the film swinging frame is hinged on the film driving shaft, the pressing shaft penetrates through the other end of the film swinging frame, the middle pressing wheel is sleeved at the axial middle of the pressing shaft, the lateral pressing wheels are sleeved on the pressing shaft at one end of the middle pressing wheel, the distance between one end of each lateral pressing wheel and one end of each middle pressing wheel is larger than the lateral thickness of the winding disc, the two lateral pressing wheels are respectively positioned at two sides of each middle pressing wheel, one end of each swinging mounting rod is arranged on the winding mounting frame, the bottom end of each fourth automatic telescopic rod is hinged on each swinging mounting rod, and the top end of each fourth automatic telescopic rod is hinged on the film swinging frame.
6. The full-automatic intelligent disc changing and winding device for a flat wire enamelling machine according to claim 5, wherein the film-coating conveying member comprises a film-coating conveying shaft, a fifth motor, a film-coating roll, a fifth automatic telescopic rod, a film-coating shearing knife and a hot air blower, one end of the film-coating conveying shaft penetrates through the winding mounting frame, the fifth motor is arranged on the winding mounting frame, a rotating shaft of the fifth motor is connected with one end of the film-coating conveying shaft, the film-coating roll is sleeved on the other end of the film-coating conveying shaft, the fifth automatic telescopic rod is arranged on the film-coating swinging frame, the film-coating shearing knife is arranged on the top end of the fifth automatic telescopic rod, and the hot air blower is arranged on the film-coating swinging frame so as to blow hot air to a film-coating pressed on the winding disc.
7. The full-automatic intelligent disc-changing wire-collecting device for the flat wire enamelling machine according to claim 1 is characterized by further comprising an empty disc conveying part which is arranged on the winding seat, wherein the empty disc conveying part comprises an empty disc conveying frame, an empty disc conveying pipe, a sixth automatic telescopic rod and a pushing block, one end of the empty disc conveying frame is vertically arranged on the winding seat, the empty disc conveying pipe is in a polygonal prism shape, a pushing through hole is formed in the side wall of the empty disc conveying pipe, one end of the empty disc conveying pipe is hinged to the empty disc conveying frame, a plurality of empty wire-collecting discs are sleeved on the empty disc conveying pipe, the sixth automatic telescopic rod is embedded in the empty disc conveying pipe, and one end of the pushing block is arranged on the top end of the sixth automatic telescopic rod after passing through the pushing through hole so as to horizontally push the wire-collecting discs to the disc-changing mounting tube.

Description

Full-automatic intelligent disc-changing wire-collecting device for flat wire enamelling machine Technical Field The invention relates to the technical field of enameled wire production, in particular to a full-automatic intelligent disc-changing wire collecting device for a flat wire enamelling machine. Background Traditional enamelling production line admission machine is when take-up reel receives the line, needs the manual wire of taking-up reel to the income line incision position of taking-up reel with the first threading of enameled wire, starts the take-up reel after the first threading of manual identification, and the take-up reel is rotatory to receive the line, and the line is received and is set for the rice number after, need by special operating personnel manual operation, manual winding protection film outside the enameled wire protects the enameled wire, then manual cutting off enameled wire and protection film, stops the take-up reel and rotates, accomplishes the operation of taking-up tectorial membrane. When the reel needs to be replaced, the enamelled wire needs to be manually pulled to be wound on another empty reel for wire collection, the head is manually identified again for threading, the wire collection reel is started after the head is identified to be threaded, and the operation of wire collection and film coating is repeated. The existing enameling machine has the advantages of simple structure and low equipment manufacturing cost. However, manual operation by operators is needed, the labor intensity is high, the production efficiency is low, and the requirement of full-automatic efficient production of enameled wires cannot be met. Disclosure of Invention In order to overcome the defects, the invention provides a full-automatic intelligent disc-changing and wire-collecting device for a flat wire enamelling machine, which adopts the following technical scheme: A full-automatic intelligent reel change take-up for flat wire enamelling machine includes: The automatic wire changing and coiling power piece is arranged on the wire coiling seat and comprises an automatic wire changing piece and a wire coiling power piece, wherein the automatic wire changing piece automatically conveys and replaces a wire coiling disc on the wire coiling seat so as to coil a flat wire; The flat wire conveying part is arranged on the automatic disc changing part and comprises a flat wire conveying power part, a flat wire recognizing guide part and a flat wire cutting part, wherein the flat wire conveying power part drives the flat wire to move towards the take-up disc on the winding installation frame, the flat wire recognizing guide part guides the flat wire to the take-up disc on the flat wire conveying power part, and the flat wire cutting part cuts the flat wire on the winding installation frame; The automatic film covering piece is arranged on the automatic disc changing piece and comprises a film covering pressing piece and a film covering conveying piece, the film covering pressing piece presses and thermally contracts the film covering conveyed by the film covering conveying piece on the winding installation frame on the winding drum, and the film covering conveying piece conveys the film covering on the winding installation frame. Preferably, the automatic disc changing piece comprises a disc changing power piece and a sliding disc changing piece, the disc changing power piece is arranged on the winding seat, the sliding disc changing piece is arranged on the disc changing power piece, the disc changing power piece comprises a disc changing sliding seat, a disc changing sliding block, a first screw rod and a first motor, the disc changing sliding seat is in a dovetail groove shape, the disc changing sliding seat is arranged on the winding seat, the disc changing sliding block is in a dovetail block shape, the disc changing sliding block is matched and embedded in the disc changing sliding seat, one end of the first screw rod is matched and embedded in a first threaded hole on the disc changing sliding block, the first motor is arranged on one end of the disc changing sliding seat, and a rotating shaft of the first motor is fixedly connected with one end of the first screw rod. Preferably, the sliding disc-changing piece comprises a sliding disc-changing supporting seat, a disc-changing mounting piece and a disc locking piece, wherein the sliding disc-changing supporting seat is arranged on the disc-changing sliding block, the disc-changing mounting piece is arranged on the sliding disc-changing supporting seat, the disc locking piece is arranged on the disc-changing mounting piece, the disc-changing mounting piece comprises a first rotating shaft, a first end fluted disc, a hinge groove, a disc-changing mounting tube, a first bearing, a first automatic telescopic rod and a winding disc, one end of the first rotating shaft is arranged on the sliding disc-changing supporting seat, the first end f