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CN-117063997-B - Coating hanging device for large-head crispy cone and preparation method of large-head crispy cone

CN117063997BCN 117063997 BCN117063997 BCN 117063997BCN-117063997-B

Abstract

The invention belongs to the field of ice cream production, and discloses a coating hanging device for a big-end crispy cone and a preparation method of the big-end crispy cone, wherein the device comprises a chain circulation mechanism, a plurality of material loading mechanisms which are arranged on a transmission chain of the chain circulation mechanism and are used for clamping crispy cones, and a hanging mechanism arranged below the chain circulation mechanism; the material loading mechanism comprises a material loading plate and a contact pin assembly, wherein the material loading plate is used for preventing a crispy shell, the contact pin assembly is used for fixing the crispy shell, a first driving assembly which is used for enabling a contact pin to be inserted into the crispy shell and a second driving assembly which is used for enabling the contact pin to be pulled out of the crispy shell are respectively arranged at two ends of the top of the chain circulation mechanism, and the material hanging mechanism adopts a jacking type material hanging mechanism and is used for enabling the plug-in material in the plug-in material hanging mechanism to be adhered to the big end surface of the crispy shell. The invention realizes automatic batch production, improves the production efficiency, reduces the labor cost and solves the waste problem of the traditional material scattering mode.

Inventors

  • QIU DESHENG

Assignees

  • 湖南雪帝食品科技有限公司

Dates

Publication Date
20260512
Application Date
20230829

Claims (9)

  1. 1. The coating hanging device for the big-end crispy cone is characterized by comprising a chain circulation mechanism, a plurality of material loading mechanisms arranged on a transmission chain of the chain circulation mechanism and used for clamping crispy cones, and a hanging mechanism arranged below the chain circulation mechanism; The material loading mechanism comprises a material loading plate and pin assemblies, a plurality of material placing openings are formed in the material loading plate along the length direction of the material loading plate, the pin assemblies comprise pins arranged at the front end and the rear end of each material placing opening, all pins at the front end and all pins at the rear end of each material placing opening are respectively and fixedly connected with connecting rods movably arranged on the material loading plate, and two ends of each connecting rod penetrate through U-shaped grooves in the material loading plate through limiting rods; The two ends of the top of the chain circulation mechanism are respectively provided with a first driving component which acts on the end part of the connecting rod to insert the contact pin into the crispy cone and a second driving component which acts on the contact pin to pull out the crispy cone; the material hanging mechanism adopts a jacking type material hanging mechanism, the chain circulation mechanism sends the crispy cone on the material carrying mechanism to the position right above the material hanging mechanism, the crispy cone is in an inverted state at the moment, the material hanging mechanism is jacked, and the externally hung material in the crispy cone is adhered to the big end surface of the crispy cone; The material hanging mechanism comprises a slurry material hanging mechanism and a solid material hanging mechanism, wherein the solid material hanging mechanism comprises a base, a solid material box arranged above the base, a jacking device arranged at two ends of the base and used for controlling the lifting of the solid material box, and a plurality of guide posts with one ends fixed on the base and the other ends penetrating through the solid material box and extending to the opening of the box, each guide post corresponds to a material placing opening on a material carrying plate, the tops of the guide posts are provided with conical bodies, the filling height of solid material in the solid material box is flush with the upper surface of the guide posts, and after the solid material box is jacked, the solid material box is enabled to form inverted conical pits by the guide posts.
  2. 2. The coating hanging device for the large-end crispy cone of claim 1, wherein the first driving assembly and the second driving assembly comprise executing pieces which are arranged at two sides of the chain circulation mechanism and respectively act on the end parts of connecting rods at two sides of the material carrying plate, and the executing pieces are air cylinders or oil cylinders or electric push rods or electro-hydraulic push rods.
  3. 3. The device for coating and hanging the outer coating of the large-end crispy cone of claim 1, wherein the discharge ends of the slurry hanging mechanism and the solid crushed aggregates hanging mechanism are provided with receiving tanks for receiving dripped hanging materials; the solid crushed aggregates hanging mechanism is arranged behind the slurry hanging mechanism, so that the crispy shell cylinder is firstly hung with a slurry layer and then hung with solid crushed aggregates.
  4. 4. The coating hanging device for the big-end crispy cone according to claim 1, wherein the slurry hanging mechanism comprises an insulation box, a stirring device arranged in the insulation box, a slurry material box arranged in the insulation box and a jacking device arranged at two ends of the material box and used for controlling the material box to lift; The heat preservation box is provided with an interlayer, and a heating medium is introduced into the interlayer for heating; the slurry is sent into the slurry material box through a pipeline, and the liquid level of the slurry exceeds the top of the slurry material box.
  5. 5. The coating hanging device for the large-end crispy cone of claim 1, wherein a plurality of the material loading mechanisms form a group of material loading units, and a plurality of groups of material loading units are arranged on the transmission chain, so that the outer hanging material can be conveniently added into the hanging mechanism through gaps among the material loading units.
  6. 6. The device for coating and hanging the outer coating of the large-end crispy cone of claim 1, wherein the material placing opening is a circular opening with the diameter smaller than the maximum diameter of the crispy cone, a plurality of sector guide plates inclining downwards are arranged in the circular opening, the arrangement positions of the sector guide plates avoid the contact pins, and the sector guide plates are formed by bending after being cut by the upper surface of the material carrying plate.
  7. 7. The preparation method of the big-end crispy cone is characterized by comprising the steps of pouring milk into the crispy cone, quick-freezing, dipping the outer hanging material on the big-end surface of the crispy cone by adopting the outer coating hanging material device according to any one of claims 1 to 6, quick-freezing, code spraying, packaging and checking to obtain a finished product; the hanging method of the outer coating hanging device comprises the following steps: the material loading mechanism on the device, which is close to the first driving component, is a material discharging area, the material loading mechanism, which is close to the second driving component, is a material discharging area, and the quick-frozen crispy cone filled with milk is placed in a material placing opening on a material loading plate; when the material carrying plate is sent to the position of the first driving component, the chain circulation mechanism stops conveying, and the first driving component controls the contact pin of the contact pin component to be inserted into the crispy cone so as to fix the crispy cone; The chain circulation mechanism continues to convey, the conveying is stopped when the material carrying plate is conveyed to the position right above the material hanging mechanism, the crispy cone is in an inverted state, the big end of the crispy cone faces downwards, and the material box of the material hanging mechanism is controlled to lift up, so that the big end of the crispy cone enters the material box to a certain depth, and coating of hanging materials on the big end surface of the crispy cone is completed; after finishing the plug-in material of the crispy cone, the chain circulation mechanism continuously sends the material loading mechanism to the position of the second driving assembly and then stops transmitting, the second driving assembly controls the contact pin assembly to pull the contact pin out of the crispy cone, and the crispy cone is released from a fixed state; and (5) continuously conveying the crispy cone with the unfixed state to a blanking area, removing the crispy cone, and then continuing the subsequent process.
  8. 8. The method for preparing the large-head crispy cone according to claim 7, wherein the puffing rate of the milk is 130% -140%, the filling temperature is less than or equal to-3.5 ℃, the flower drawing height of the milk is 5-5.5 cm, and the flower drawing diameter is 6+/-0.5 cm.
  9. 9. The method for preparing the big-end crispy cone according to claim 7, wherein the inner and outer surfaces of the crispy cone are coated with chocolate, the coating temperature of the chocolate is 38-43 ℃, the thickness of the coated chocolate is uniform, the crispy cone is completely covered without being exposed, and the sinking of the chocolate is not higher than 1cm.

Description

Coating hanging device for large-head crispy cone and preparation method of large-head crispy cone Technical Field The invention relates to the field of ice cream production, in particular to a coating hanging device for a large-head crispy cone and a preparation method of the large-head crispy cone. Background One of the existing ice cream products is called a big-end crispy cone, and the product is designed into a plurality of products according to taste, for example, a certain product is coated with a chocolate layer on the big end, and some products are scattered with coconut dust or shredded coconut and the like on the chocolate layer. The coating mode of coating hanging materials on the outer coating of the big-end crispy cone in the prior art comprises the steps of inverting the coating modes by utilizing a clamp to clamp in a semi-automatic or manual control mode, then coating sizing materials such as chocolate on the big-end surface in a sizing material tank, and then hanging materials of powder materials such as coconut ash or shredded coconut meat in a manual material scattering mode, wherein the mode has the following defects: 1. manual operation has high labor intensity, cannot realize mass production and has low production efficiency; 2. The mode of artifical spilt coconut, cause solid material such as coconut to waste seriously, and if adopt chocolate coating's mode, because of solid material can extrude the big head of crackling section of thick bamboo, lead to the fact the destruction to the shape of big head, influence the appearance quality of product. Based on the problems, the invention develops a coating hanging device for the large-head crispy cone outer coating, which can realize batch production and has good production quality, and a preparation method of the large-head crispy cone. Disclosure of Invention The invention aims to solve the technical problems existing in the prior art. Therefore, the invention provides the coating hanging device for the large-head crispy cone outer coating, which can realize batch production and has good production quality, and the preparation method of the large-head crispy cone. The technical scheme adopted for solving the technical problems is as follows: The invention provides a coating hanging device for a big-end crispy cone, which comprises a chain circulation mechanism, a plurality of material loading mechanisms arranged on a transmission chain of the chain circulation mechanism and used for clamping crispy cones, and a hanging mechanism arranged below the chain circulation mechanism; The material loading mechanism comprises a material loading plate and pin assemblies, a plurality of material placing openings are formed in the material loading plate along the length direction of the material loading plate, the pin assemblies comprise pins arranged at the front end and the rear end of each material placing opening, all pins at the front end and all pins at the rear end of each material placing opening are respectively and fixedly connected with connecting rods movably arranged on the material loading plate, and two ends of each connecting rod penetrate through U-shaped grooves in the material loading plate through limiting rods; The two ends of the top of the chain circulation mechanism are respectively provided with a first driving component which acts on the end part of the connecting rod to insert the contact pin into the crispy cone and a second driving component which acts on the contact pin to pull out the crispy cone; in the embodiment, the exposed end of the limiting rod is preferably sleeved with the resin sleeve, so that the first driving component and the second driving component which control the movement of the limiting rod can play a role in reducing noise by the resin sleeve; The material hanging mechanism adopts a jacking type material hanging mechanism, the chain circulation mechanism conveys the crispy cone on the material carrying mechanism to the position right above the material hanging mechanism, the crispy cone is in an inverted state at the moment, the material hanging mechanism is jacked, and the externally hung material in the material hanging mechanism is adhered to the big end surface of the crispy cone. In a preferred embodiment of the present invention, the first driving assembly and the second driving assembly each include an executing member disposed at two sides of the chain circulation mechanism and acting on ends of connecting rods at two sides of the material carrying plate, where the executing member is a cylinder or an oil cylinder or an electric push rod or an electro-hydraulic push rod. In a preferred embodiment of the present invention, the hanging mechanism includes a slurry hanging mechanism or/and a solid crushed aggregates hanging mechanism, and a receiving slot is provided at a discharge end of the slurry hanging mechanism or/and the solid crushed aggregates hanging mechanism for receiving the droppe