CN-117187725-B - Full-automatic tin plating equipment for automobile components

Abstract

The invention discloses full-automatic tinning equipment for automobile components, which belongs to the technical field of tinning processing and solves the problem of lower cooperation efficiency between processing mechanisms of the whole equipment of the full-automatic tinning equipment for automobile components in the prior art, the full-automatic tinning equipment for automobile components comprises a rack, a tray feeding assembly is arranged on the rack, a material sucking and carrying assembly and a product positioning mechanism are arranged beside the tray feeding assembly, the device is characterized in that a tinning component is arranged beside the product positioning mechanism, a tin furnace module is arranged on a frame at the bottom of the tinning component, a blanking component is arranged between the tinning components beside the tin furnace module, a jig disc positioning mechanism is arranged on the frame at the bottom of the blanking component, and a charging disc carrying mechanism is arranged on the blanking component. The invention is used for full-automatic tinning of automobile components, has high automation degree, smooth flow, no interference and blocking among mechanisms and high production efficiency.

Inventors

• DOU HONGCHUN
• LIU JUN
• WANG HONGWEI

Assignees

• 绵阳高新区鸿强科技有限公司

Dates

Publication Date

20260505

Application Date

20231024

Claims (8)

1. 1. The full-automatic tin plating equipment for the automobile components is characterized by comprising a frame, wherein a tray feeding assembly is arranged on the frame, a suction conveying assembly and a product positioning mechanism are arranged beside the tray feeding assembly, a tin plating assembly is arranged beside the product positioning mechanism, a tin furnace module is arranged on the frame at the bottom of the tin plating assembly, a blanking assembly is arranged between the tin plating assemblies beside the tin furnace module, a jig tray positioning mechanism is arranged on the frame at the bottom of the blanking assembly, and a tray conveying mechanism is arranged on the blanking assembly; The charging tray feeding assembly comprises a full charging tray feeding mechanism, the full charging tray feeding mechanism is connected with an empty tray pushing mechanism, the empty tray pushing mechanism is connected with an empty tray collecting mechanism, and the full charging tray feeding mechanism, the empty tray pushing mechanism and the empty tray collecting mechanism are connected in an L-shaped distribution manner; The full tray feeding mechanism comprises a full tray, a full tray feeding limiting plate is arranged on the periphery of the full tray, the full tray feeding limiting plate is connected with a supporting vertical plate, the supporting vertical plate is connected with a full tray supporting rail, the full tray supporting rail is arranged at the bottom of the full tray, an empty tray supporting rail is connected to the full tray supporting rail, and the rail direction between the empty tray supporting rail and the full tray supporting rail is vertical; the detection optical fiber and check assembly is arranged on the supporting vertical plate, the bottom of the supporting vertical plate is connected with the air cylinder connecting plate, a supporting flat plate is connected between the air cylinder connecting plate and the supporting vertical plate, the bottom of the full tray supporting track is connected with the air cylinder bottom plate, the guide shaft and the flanged linear bearing which are connected with each other are connected between the air cylinder bottom plate and the air cylinder connecting plate, the rodless air cylinder is arranged on the air cylinder bottom plate, the scraper plate metal plate is connected on the rodless air cylinder, and the bottom air cylinder is also connected on the bottom surface of the air cylinder bottom plate; The empty disc pushing mechanism comprises pushing supporting plates, pushing rodless cylinders are connected between the pushing supporting plates, dustproof metal plates and pushing linear guide rails are connected between the tops of the pushing supporting plates, the pushing linear guide rails are connected with guide rail connecting plates, the guide rail connecting plates are connected with guide rail pushing connection metal plates, the tops of the guide rail pushing connection metal plates are connected with top pushing connection metal plates, and the top pushing connection metal plates are connected with pushing metal plates; The pushing support plate is also connected with a sensor mounting seat, a pushing sensor is mounted on the sensor mounting seat, and a shading sheet is mounted on the outer side of the pushing sensor; The empty disc collecting mechanism comprises a first disc collecting supporting vertical plate and a second disc collecting supporting vertical plate, a disc collecting cylinder mounting plate is connected between the first disc collecting supporting vertical plate and the second disc collecting supporting vertical plate, a disc collecting cylinder, a disc collecting guide shaft and a disc collecting linear bearing which are mutually connected are connected to the bottom of the disc collecting cylinder mounting plate, a disc withdrawing plate is connected above the disc collecting cylinder mounting plate, and an empty material disc is mounted on the disc withdrawing plate; The empty charging tray periphery is connected with a receiving tray limiting plate, the receiving tray limiting plate is arranged on a first receiving tray supporting vertical plate and a second receiving tray supporting vertical plate, and receiving tray detecting optical fibers, receiving tray check assemblies and receiving tray supporting plates are further arranged on the first receiving tray supporting vertical plate and the second receiving tray supporting vertical plate respectively.
2. 2. The full-automatic tin plating equipment for automobile components according to claim 1, wherein the material sucking and transporting assembly comprises a material sucking and transporting bottom plate, the two ends of the material sucking and transporting bottom plate are connected with material sucking and transporting side vertical plates, the tops of the material sucking and transporting side vertical plates are connected with a material sucking and transporting linear guide mounting plate and a material sucking and transporting section bar, the material sucking and transporting linear guide mounting plate and the material sucking and transporting section bar are respectively provided with a material sucking and transporting linear guide, the material sucking and transporting section bar is provided with a material sucking and transporting driving synchronous wheel and a material sucking and transporting driven synchronous wheel, a material sucking and transporting synchronous belt is connected between the material sucking and transporting driving synchronous wheel and the material sucking and transporting driven synchronous wheel, the material sucking and transporting synchronous belt is connected with a synchronous belt metal piece, the automatic feeding device comprises feeding and conveying synchronous belts, wherein feeding and conveying sectional materials are connected between the feeding and conveying synchronous belts, feeding and conveying sensors are installed on the feeding and conveying sectional materials, feeding and conveying driving synchronous wheels are connected with feeding and conveying stepping motors, motor support plates are connected to the bottoms of the feeding and conveying stepping motors, the motor support plates are connected with the feeding and conveying sectional materials, synchronous belt tensioning plates are connected to the ends of the feeding and conveying sectional materials, X guide rail connecting plates are installed on feeding and conveying linear guide rails, feeding and conveying cylinder mounting plates are connected to the tops of the X guide rail connecting plates, feeding and conveying cylinders are installed on the feeding and conveying cylinder mounting plates, Y guide rail connecting plates are connected to one side of the X guide rail connecting plates, feeding and conveying cylinder connecting plates are connected to feeding and conveying mechanisms; The material sucking mechanism comprises a connecting workpiece, a material sucking mechanism cylinder and a material sucking mechanism guide shaft are arranged on the connecting workpiece, a material sucking mechanism linear bearing is sleeved on the material sucking mechanism guide shaft, the bottom of the connecting workpiece is connected with a magnet mounting strip, the magnet mounting strip is connected with a material sucking mechanism product jig, and a material sucking mechanism cylinder connecting block is connected between the magnet mounting strip and the connecting workpiece.
3. 3. The full-automatic tin plating equipment for automobile components according to claim 1, wherein the product positioning mechanism comprises a product positioning support vertical plate, the bottom of the product positioning support vertical plate is connected with a product positioning support flat plate, the top of the product positioning support vertical plate is connected with a positioning part mechanism, the side surface of the positioning part mechanism is connected with a product positioning dustproof sheet metal, two end parts of the positioning part mechanism are connected with product positioning detection optical fiber installation sheet metal, the product positioning detection optical fiber installation sheet metal is provided with a product positioning detection optical fiber, the end surface of the positioning part mechanism is also provided with a limiting adjusting block, a product placing plate is arranged in the positioning part mechanism, and the bottom of the positioning part mechanism is connected with a product positioning cylinder; The positioning part mechanism comprises a plurality of follow-up strips, a plurality of cylinder action blocks are arranged between the follow-up strips, a product positioning cylinder connecting block is connected between the cylinder action blocks, a cam follow-up bearing is arranged on the cylinder action blocks, a product positioning linear slide rail is connected to the bottom of the follow-up strips, a product positioning tension spring is further connected between the end parts of the follow-up strips, and a product positioning sheet metal is connected to the top of the follow-up strips.
4. 4. The full-automatic tin plating equipment for the automobile component according to claim 1, wherein the tin plating assembly comprises two groups of tin plating mechanism mounting bases, a sliding rail assembly and a drag chain assembly are respectively mounted on the two groups of tin plating mechanism mounting bases, and an automatic tin plating assembly is connected between the sliding rail assembly and the drag chain assembly; the slide rail component comprises a linear slide rail installation block connected with a tinning mechanism installation base, the linear slide rail installation block is connected with a linear slide rail, the tinning mechanism mounting base is also connected with a first KK module, a first ash blocking sheet metal is arranged above the first KK module, and the automatic tinning assembly is connected with the linear sliding rail in a matched manner; The drag chain assembly comprises a drag chain connected with a tinning mechanism mounting base, drag chain metal plates and second ash blocking metal plates are respectively mounted on two sides of the drag chain, and the drag chain metal plates are mounted on the automatic tinning assembly; The automatic tinning assembly comprises an automatic tinning assembly connecting vertical plate which is respectively connected with the sliding rail assembly and the drag chain assembly, the automatic tinning assembly connecting vertical plate is connected with a second KK module, a tinning mechanism groove type switch and a material sucking assembly connecting piece are arranged on the second KK module, and a triangular fixed connecting vertical plate is connected between the second KK module and the automatic tinning assembly connecting vertical plate; The bottom of the suction component connecting piece is connected with a jig mounting plate, a suction component connecting vertical plate is connected between the jig mounting plate and the suction component connecting piece, and a fan air inlet cover is further arranged above the jig mounting plate; The jig mounting plate is connected with a material sucking mechanism, the material sucking mechanism comprises a stepping motor arranged above the jig mounting plate, the stepping motor is connected with a stop part, a synchronous belt is sleeved on the stop part, and the synchronous belt is connected with a synchronous wheel; A groove-shaped switch of the material sucking mechanism, a positioning screw and a screw fixing block are arranged above the stop component, the positioning screw is arranged in the screw fixing block, and the groove-shaped switch of the material sucking mechanism is matched with the brake wheel; The synchronous wheel is connected with a transmission shaft positioned at the bottom of the jig mounting plate, a rotating shaft mounting seat is connected between the transmission shaft and the jig mounting plate, the transmission shaft is connected with a jig fixing seat, and the jig fixing seat is connected with a sucking jig; The bottom of the jig mounting plate is connected with a carbon pen, and a carbon pen fixing block is connected between the carbon pen and the jig mounting plate.
5. 5. The full-automatic tin plating device for automobile components according to claim 1, wherein the tin furnace module comprises a tin soldering module, and the periphery of the tin soldering module is respectively connected with a soldering flux module, a tin ash collecting sheet metal box and a tin ash scraping module; the soldering tin module comprises a high-temperature tin furnace, two sides of the high-temperature tin furnace are connected with heat insulation boards, and the periphery of each heat insulation board is connected with heat insulation installation metal plates; The soldering flux module comprises a soldering flux mechanism connecting base at the bottom, the top of the soldering flux mechanism connecting base is connected with a soldering flux overflow-preventing metal plate, a soldering flux groove is arranged on the soldering flux overflow-preventing metal plate, a sponge and a soldering flux mechanism limiting block are arranged in the soldering flux groove, and the bottom of the soldering flux overflow-preventing metal plate is connected with a soldering flux mechanism fixing screw; The tin scraping module comprises a tin scraping metal plate, the tin scraping metal plate is arranged at one end of the high-temperature tin furnace, the tin scraping metal plate is connected with a tin scraping installation metal plate, tin scraping linear sliding rails are installed in the tin scraping installation metal plate, tin scraping first synchronous wheels and tin scraping second synchronous wheels are installed at the bottom of the tin scraping linear sliding rails, a tin scraping synchronous belt is connected between the tin scraping first synchronous wheels and the tin scraping second synchronous wheels, the tin scraping synchronous belt is connected with a tin scraping synchronous belt pressing assembly, the tin scraping first synchronous wheels are connected with tin scraping stepping motors, the tin scraping stepping motors are connected with tin scraping motor installation plates, tin scraping supporting bases are respectively connected at two ends of the tin scraping linear sliding rails, tin scraping drag chains are connected to the outer sides of the tin scraping installation metal plates, and tin scraping drag chains are installed above the tin scraping metal plate.
6. 6. The full-automatic tin plating device for automobile components according to claim 1, wherein the blanking assembly comprises a blanking conveying assembly, a tray conveying mechanism is arranged on the blanking conveying assembly, the tray conveying mechanism comprises a blanking jig tray moving assembly, a full-material jig tray blanking assembly is further connected to the bottom of one end of the blanking conveying assembly, and an empty tray jig tray feeding assembly is further arranged at the bottom of one side, close to the tray conveying mechanism, of the blanking conveying assembly; The blanking conveying assembly comprises a blanking conveying assembly connecting base at the bottom, a section bar is connected to the blanking conveying assembly connecting base, a transmission shaft connecting plate is arranged on the section bar, a stepping motor is arranged on one side of the transmission shaft connecting plate, a head synchronous wheel connected with the stepping motor through a transmission shaft is arranged on the other side of the transmission shaft connecting plate, a tail synchronous wheel is arranged on the section bar, and synchronous belts are arranged on the head synchronous wheel and the tail synchronous wheel; the section bar is provided with a drag chain metal plate, the drag chain metal plate is provided with a drag chain, the section bar is also provided with a linear slide rail, both ends of the linear slide rail are provided with linear slide rail stop blocks, the bottom of one end of the linear slide rail is also provided with a slide rail groove type switch, the section bar is also provided with a synchronous belt compressing seat matched with the synchronous belt, and the synchronous belt compressing seat is connected with a drag chain connecting metal plate; The blanking jig disc moving assembly comprises an air cylinder mounting plate, a sliding table air cylinder and a moving assembly connecting plate are mounted on the air cylinder mounting plate, one end of the sliding table air cylinder is connected with a clamping jaw, the bottom of the air cylinder mounting plate is connected with a pressing plate, and the bottom of the pressing plate is connected with a jig disc; The movable assembly connecting plate comprises a movable assembly mounting rod which is mounted on the cylinder mounting plate, the movable assembly mounting rod is provided with a movable assembly connecting plate, the movable assembly connecting plate is connected with a movable assembly linear bearing sleeved on the movable assembly mounting rod, the movable assembly connecting plate is also provided with a lifting cylinder, and the cylinder mounting plate is also provided with a mounting plate linear bearing; The empty disc jig disc feeding assembly comprises an empty disc feeding connecting plate, wherein the empty disc feeding connecting plate is connected with two side limiting plates which are arranged in parallel, jig disc stop blocks, a magnetic coupling rodless cylinder and a pushing sheet metal are respectively connected between the side limiting plates, and an empty jig disc is further arranged at the end part of the side limiting plates; Four corner limiting plates are arranged on the periphery of the empty jig plate, a first supporting vertical plate is connected to the bottom of the empty jig plate, an empty plate feeding supporting flat plate is connected to the bottom of the first supporting vertical plate, two sides of the empty plate feeding supporting flat plate are connected with second supporting vertical plates, and a check assembly is arranged on the second supporting vertical plates; The full material jig plate blanking assembly comprises a full material blanking fixed metal plate connected with the blanking conveying assembly, the full material blanking fixed metal plate is connected with a full material blanking overflow-preventing metal plate, two sides of the full material blanking overflow-preventing metal plate are connected with full material blanking mounting plates, a jig plate placing table is connected between the full material blanking mounting plates, and a full material jig plate is arranged on the jig plate placing table; the optical fiber mounting block is further arranged on the full-material blanking mounting plate, correlation optical fibers are arranged on the optical fiber mounting block, and a plurality of full-material jig tray check blocks are further arranged on the jig tray placing table.
7. 7. The full-automatic tin plating device for automobile components according to claim 1, wherein the jig disc positioning mechanism comprises a metal plate water tank, a jig disc is installed above the metal plate water tank, the bottom of the metal plate water tank is connected with a water tank supporting seat, a detection metal plate is installed on the water tank supporting seat, the jig disc is connected with one end of a groove-shaped switch, the other end of the groove-shaped switch is matched with the detection metal plate, and the side surface of the metal plate water tank is also connected with a detection switch; the outer side surface of the jig plate is connected with a detection metal plate fixing block which is in contact connection with the groove-type switch; A copper joint is connected between the detection switch and the metal plate water tank; And a heating pipe is also arranged in the metal plate water tank and is arranged at the bottom of the jig plate.
8. 8. The full-automatic tin plating equipment for the automobile components according to claim 1, wherein the tray carrying mechanism comprises two blanking component connecting plates, the blanking component connecting plates are arranged in parallel, a blanking jig tray moving component is connected between the blanking component connecting plates, the blanking component connecting plates are respectively connected with a linear slide rail connecting block, the linear slide rail connecting blocks are connected with blanking component mounting plates, finger cylinders are respectively connected to the linear slide rail connecting blocks, two pressing sheet metal mounting strips are connected to the bottoms of the finger cylinders, and tension springs are connected between the pressing sheet metal mounting strips; the blanking assembly connecting plate is respectively provided with a fixed cylinder and a vertical sliding rail, the linear sliding rail connecting block is arranged on the vertical sliding rail, and the fixed cylinder is connected with the linear sliding rail connecting block through an air path; Clamping grooves are formed in one side, opposite to the two pressing sheet metal mounting strips, of each pressing sheet metal mounting strip, and pressing sheet metals are mounted in the clamping grooves; the feeding assembly connecting plates are respectively provided with a carrying mechanism sliding rail, and the pressing sheet metal mounting strips are provided with horizontal sliding rails; two groups of finger cylinders are arranged on the blanking component mounting plate, and two pairs of pressing sheet metal mounting strips are arranged.

Description

Full-automatic tin plating equipment for automobile components Technical Field The invention belongs to the technical field of automobile element processing, and particularly relates to full-automatic tin plating equipment for an automobile element. Background The tinning machine is a machine for hot coating or electroplating a tin layer on the surface of a copper wire and is used for tinning products such as copper bars, aluminum bars, mutual inductors, electric appliance wiring terminals and the like, thereby achieving the aims of corrosion prevention and improving electric conduction and welding performance. The automobile element tinning equipment in the prior art has the advantages that the tinning process design optimization degree is not high, the equipment is large in size, the synergy among all mechanisms of the equipment is low, the problems of unsmooth action and jamming of the mechanisms and mutual interference exist in the mutual cooperation, the work and the operation of the full-automatic tinning equipment are affected to a certain extent, the high quality, the high efficiency and the high safety cannot be realized for the processing of products, and the production of enterprises is hindered. Disclosure of Invention The invention aims at: In order to solve the problem that the cooperation efficiency is lower between the whole equipment processing mechanism of the automobile component tinning equipment in the prior art, the full-automatic tinning equipment for the automobile component is provided. The technical scheme adopted by the invention is as follows: The utility model provides a full-automatic tinning equipment of automobile component, includes the frame, install charging tray material loading subassembly in the frame, material handling subassembly and product positioning mechanism are inhaled to other installing of charging tray material loading subassembly, the other tin-plating subassembly of installing of product positioning mechanism, install tin stove module in the frame of tin-plating subassembly bottom, install the unloading subassembly between the other tin-plating subassembly of tin stove module, install tool dish positioning mechanism in the frame of unloading subassembly bottom, install charging tray handling mechanism on the unloading subassembly. Further, the tray feeding assembly comprises a full tray feeding mechanism, the full tray feeding mechanism is connected with an empty tray pushing mechanism, the empty tray pushing mechanism is connected with an empty tray collecting mechanism, and the full tray feeding mechanism, the empty tray pushing mechanism and the empty tray collecting mechanism are connected in an L-shaped distribution mode; The full tray feeding mechanism comprises a full tray, a full tray feeding limiting plate is arranged on the periphery of the full tray, the full tray feeding limiting plate is connected with a supporting vertical plate, the supporting vertical plate is connected with a full tray supporting rail, the full tray supporting rail is arranged at the bottom of the full tray, an empty tray supporting rail is connected to the full tray supporting rail, and the rail direction between the empty tray supporting rail and the full tray supporting rail is vertical; the detection optical fiber and check assembly is arranged on the supporting vertical plate, the bottom of the supporting vertical plate is connected with the air cylinder connecting plate, a supporting flat plate is connected between the air cylinder connecting plate and the supporting vertical plate, the bottom of the full tray supporting track is connected with the air cylinder bottom plate, the guide shaft and the flanged linear bearing which are connected with each other are connected between the air cylinder bottom plate and the air cylinder connecting plate, the rodless air cylinder is arranged on the air cylinder bottom plate, the scraper plate metal plate is connected on the rodless air cylinder, and the bottom air cylinder is also connected on the bottom surface of the air cylinder bottom plate; the empty disc pushing mechanism comprises pushing supporting plates, pushing rodless cylinders are connected between the pushing supporting plates, dustproof metal plates and pushing linear guide rails are connected between the tops of the pushing supporting plates, the pushing linear guide rails are connected with guide rail connecting plates, the guide rail connecting plates are connected with guide rail pushing connection metal plates, the tops of the guide rail pushing connection metal plates are connected with top pushing connection metal plates, and the top pushing connection metal plates are also connected with pushing metal plates; The pushing support plate is also connected with a sensor mounting seat, a pushing sensor is mounted on the sensor mounting seat, and a shading sheet is mounted on the outer side of the pushing sensor; The empty disc collecting mechanism comprises a