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CN-117188960-B - Synchronous rectangular deep hole drilling machine with haunched horizontal cantilever and adapted to rock stratum

CN117188960BCN 117188960 BCN117188960 BCN 117188960BCN-117188960-B

Abstract

The invention discloses a synchronous rectangular deep hole drilling machine with a haunched horizontal cantilever, which is suitable for a rock stratum, and comprises a drill carriage with a cable and a drilling machine for hoisting the lower end of the cable, wherein the drilling machine comprises a rock slag processing mechanism, a sliding horizontal drilling assembly and a vertical drilling device which are sequentially connected from top to bottom, the sliding horizontal drilling assembly and the vertical drilling device are fixed through an electromagnetic device, the rock slag processing mechanism comprises a stirring device, a crushing device, a slag sucking system, a slag discharging system and a grouting system, and the sliding horizontal drilling assembly comprises a horizontal drilling device, a horizontal hydraulic cylinder and a horizontal drilling reaction frame. The invention has the advantages that rectangular pile holes with haunched horizontal cantilever structures are drilled in deep rock bodies through cables, electromagnetic devices and telescopic horizontal cylindrical drills with reamer and hob, and the aim of improving the construction efficiency can be achieved by synchronously drilling the horizontal cantilevers and pile holes of the embedded sections.

Inventors

  • ZHAO LU
  • HUANG CHANGFU
  • YAO TIEJUN

Assignees

  • 中铁十五局集团有限公司

Dates

Publication Date
20260512
Application Date
20230829

Claims (9)

  1. 1. The rectangular deep hole drilling machine with the haunched horizontal cantilever is suitable for rock strata, and is characterized by comprising a drill carriage with a cable and a drilling machine hung at the lower end of the cable, wherein the drilling machine comprises a rock slag processing mechanism, a sliding horizontal drilling assembly and a vertical drilling device which are sequentially connected from top to bottom, the sliding horizontal drilling assembly and the vertical drilling device are fixed through an electromagnetic device, and the rectangular deep hole drilling machine comprises: The rock slag treatment mechanism comprises a stirring device, a crushing device, a slag sucking system, a slag discharging system and a grouting system, wherein the stirring device comprises a stirring box and a stirring mechanism arranged on the stirring box, a slag sucking port arranged on the stirring box is connected with the slag sucking system, a slag discharging port arranged on the stirring box is connected with the slag discharging system, the slag sucking system is communicated into the sliding horizontal drill assembly and the vertical drill device, the slag sucking system comprises a slag sucking main pipe, a vertical slag sucking branch pipe and a horizontal slag sucking branch pipe, the vertical slag sucking branch pipe and the horizontal slag sucking branch pipe are branched from a suction port of the slag sucking main pipe, a suction head of the vertical slag sucking branch pipe is connected into the vertical drill device, a suction head of the horizontal slag sucking branch pipe is connected into the sliding horizontal drill assembly, slag sucking valves are arranged at the suction heads, and a pipe body of the vertical slag sucking branch pipe and a pipe body of the horizontal slag sucking branch pipe are telescopic pipes; the horizontal drilling component comprises a horizontal drilling device, a horizontal hydraulic cylinder and a horizontal drilling reaction frame, wherein the horizontal hydraulic cylinder is fixed on the horizontal drilling reaction frame and drives the horizontal drilling device to laterally move, the horizontal drilling device comprises a cylindrical drilling component which is horizontally arranged and vertically forms a rectangular excavation surface, the horizontal drilling reaction frame of the horizontal drilling component comprises a reaction plate, an upper side plate, a lower side plate and a hydraulic side guard plate, the upper side plate and the lower side plate are respectively arranged on the upper part and the lower part of the reaction plate, the hydraulic side guard plates are respectively arranged on two sides of the reaction plate, the horizontal drilling device is positioned between the upper side plate and the lower side plate, the horizontal hydraulic cylinder is positioned in a space formed by the upper side plate, the lower side plate, the cylinder barrel end face of the horizontal hydraulic cylinder is fixed on the reaction plate, the piston rod of the horizontal hydraulic cylinder is connected with the horizontal drilling device, vertical guide plates for mounting the vertical guide plates are respectively arranged on the upper side plate and the lower side plate, and the vertical guide plates penetrate through the vertical guide plates and the two ends of the vertical guide plates and the vertical guide plates are respectively connected with the vertical stirring box.
  2. 2. The rectangular deep hole drilling machine with the haunched horizontal cantilever, which is suitable for the rock stratum, is characterized in that the vertical drilling device comprises a U-shaped fork plate and a plurality of cylindrical drilling components which are arranged on the U-shaped fork plate and horizontally form a rectangular excavation surface, the U-shaped fork plate of the vertical drilling device consists of a web plate, wing plates arranged on two sides of the bottom surface of the web plate and steel supports arranged in the middle of the bottom surface of the web plate, the cylindrical drilling components of the vertical drilling device comprise two cylinders, a motor for driving the cylinders to rotate, a plurality of hob components arranged on the surfaces of the cylinders at intervals and a plurality of reamer components arranged between the adjacent hob components, each hob component comprises a hob base and a circle of hob fixed on the hob base, each reamer component comprises a reamer base and a reamer fixed on the reamer base in an inclined mode, a rotating shaft of the motor penetrates through the cylinders on two sides and the rotating shaft ends of the motor correspondingly arranged on the two sides of the U-shaped fork plate, and the rotating shaft ends of the motor are fixed in a steel support in a shell of the motor arranged on the two sides of the web plate in a corresponding mode.
  3. 3. The rectangular deep hole drilling machine with the haunched horizontal cantilever, which is suitable for the rock stratum, is characterized in that the electromagnetic device comprises a magnet base and an electromagnet, the magnet base is circumferentially arranged on the lower side plate along the bottom surface of the lower side plate, a circle of electromagnets are arranged on the magnet base, and the electromagnets are magnetically attracted to the vertical drilling device when being electrified.
  4. 4. The rectangular deep hole drilling machine with the haunched horizontal cantilever, which is suitable for the rock stratum, is characterized in that the stirring mechanism comprises a main gear and a plurality of auxiliary gears which are meshed with the main gear for transmission, the main gear is driven to rotate by a stirring motor, a stirring main rotating shaft extending into the stirring box is coaxially arranged on the main gear, stirring blades are arranged on the stirring main rotating shaft, a stirring auxiliary rotating shaft extending into the stirring box is coaxially arranged on the auxiliary gears, and stirring blades are arranged on the stirring auxiliary rotating shaft.
  5. 5. The rectangular deep hole drilling machine with the haunched horizontal cantilever, which is suitable for the rock stratum, is characterized in that the grouting system comprises a grouting main pipe and a grouting pump arranged on the grouting main pipe, the lower port of the grouting main pipe is branched into a vertical grouting branch pipe and a horizontal grouting branch pipe, a spray head of the vertical grouting branch pipe extends into the vertical drilling device at a position close to a cylindrical drilling assembly on the vertical drilling device, a spray head of the horizontal grouting branch pipe extends into the horizontal drilling assembly at a position close to the cylindrical drilling assembly on the horizontal drilling device, grouting valves are arranged at the spray heads, and telescopic pipes are adopted for the pipe bodies of the vertical grouting branch pipe and the horizontal grouting branch pipe.
  6. 6. The synchronous rectangular deep hole drilling machine with the haunched horizontal cantilever, which is suitable for the rock stratum, according to claim 5, is characterized in that the slag discharging system comprises a slag discharging pipe and a slag discharging pump, one end of the slag discharging pump is connected with the slag discharging pipe, and the other end of the slag discharging pump is connected with the slag discharging port on the stirring box.
  7. 7. The rectangular deep hole drilling machine with the haunched horizontal cantilever, which is suitable for the rock stratum and is provided with the synchronous belt haunched horizontal cantilever and is characterized in that a pipeline fixing frame is arranged above the stirring mechanism.
  8. 8. The synchronous rectangular deep hole drilling machine with the haunched horizontal cantilever, which is suitable for the rock stratum, is characterized in that the slag suction main pipe, the grouting main pipe and the slag discharging pipe are all arranged and fixed along the pipeline fixing frame.
  9. 9. The rectangular deep hole drilling machine with the haunched horizontal cantilever, which is suitable for the rock stratum, is characterized in that the drilling carriage comprises a vehicle-mounted platform, a steel upright, a pull rod, a hinge shaft, a guide rail, a sliding block, a steel cantilever beam, a hoisting motor and a cable support, wherein the steel upright is vertically arranged on the vehicle-mounted platform, the upper end of the pull rod is hinged with the upper end of the steel upright, the lower end of the pull rod is hinged with the hinge shaft fixed on the vehicle-mounted platform, the guide rail is vertically arranged and fixed along the steel upright, the sliding block is slidably assembled on the guide rail, the steel cantilever beam is fixed on the sliding block, the hoisting motor is fixed on the steel cantilever beam, the cable support is fixed below the steel cantilever beam, and the hoisting motor drives the cable to do lifting motion in the vertical direction.

Description

Synchronous rectangular deep hole drilling machine with haunched horizontal cantilever and adapted to rock stratum Technical Field The invention relates to the field of anti-slide pile drilling machine equipment, in particular to a synchronous rectangular deep hole drilling machine with a haunched horizontal cantilever, which is suitable for rock strata. Background In the projects such as side slope support, roadbed construction, foundation pit excavation, tunnel entrance and exit construction and the like, the slide-resistant pile is the most effective measure capable of transmitting the side thrust of a rock-soil body into a stable stratum below a sliding surface, resisting the side thrust and treating the projects and geological disasters. The slide-resistant piles are divided into rectangular section slide-resistant piles and circular section slide-resistant piles. The rectangular anti-skid pile has the advantages of high lateral rigidity, high single pile bearing capacity and the like, and can effectively enhance the anti-skid force and improve the anti-skid coefficient. Therefore, rectangular-section slide piles are widely used in various engineering fields. The traditional rectangular section slide-resistant pile has a larger section and can not fully utilize the strength of rock-soil mass in front of the pile. For the anti-slide pile with the horizontal cantilever structure, the horizontal cantilever can fully utilize the strength of rock and soil mass in front of the pile, so that the anti-slide capacity of the anti-slide pile is improved, but the hole forming difficulty of a horizontal cantilever pile hole of the rectangular anti-slide pile with the horizontal cantilever is extremely high. The traditional rectangular section slide-resistant pile adopts a manual excavation and mechanical excavation mode, collapse caused by manual hole digging pile construction accounts for 65% of the total number of collapse accidents, and the traditional rectangular section slide-resistant pile is low in efficiency, high in cost, and safer and more efficient in mechanical excavation. Therefore, the mechanical drilling of pile holes with the horizontal cantilever rectangular anti-slide piles in the rock and soil layers has important significance for ensuring the safety of constructors and improving the efficiency. At present, rectangular drilling equipment and excavation modes are various, for example: The patent number CN 106836354A 'rectangular anti-slide pile mechanical pore-forming device' is characterized in that a rectangular shovel head is formed by a plurality of cutting blades, and a counterweight or a hydraulic propulsion device is arranged at the rear end of the shovel head to drill rectangular pile holes. The patent number CN 103244053A rectangular drilling machine mainly drives T-shaped cutter heads uniformly distributed at the lower parts of two steel frames to move in opposite directions and reciprocate through two cam bodies, and cuts soil into rectangular holes. The patent number CN 104533300A rectangular drilling machine is characterized in that a conical drill bit is arranged at the bottom of a rectangular transmission case, cross-shaped long cutters are arranged on four sides of the rectangular transmission case, the conical drill bit drills to form a circular pile hole, and then the circular pile hole is trimmed into a rectangular pile hole through rotary cutting of the cross-shaped long cutters. The patent No. CN 207715083U 'a rectangular anti-slide pile hole-forming drilling machine' mainly sets a round drilling cylinder and a rectangular drilling cylinder at the bottom of a drill rod, the round drilling cylinder is screwed into a round pile hole, and then soil around the round pile hole is cut through the rectangular drilling cylinder to form a rectangular pile hole. The patent No. CN 105951798A, a rectangular drilling machine, mainly uses a motor to drive four concave waist cylinders with stirring blades to cut soil body, and drills rectangular pile holes. The existing drilling machine mainly forms vertical rectangular pile holes in a rock-soil body, but has the following problems: (1) The rectangular anti-slide pile holes with the horizontal cantilever and the haunched horizontal cantilever structure cannot be drilled in the soil body, and the drilling in rock bodies (broken stone, pebble, hard rock and other strata) cannot be realized; (2) The rectangular pile holes of the horizontal cantilever structure and the vertical pile body cannot be synchronously drilled in the rock body; (3) Other machines (grab buckets) or auxiliary measures (a mud positive circulation deslagging method) are adopted to clean the slag soil in the pile holes, and the integration level of drilling and deslagging equipment is low, the drilling construction efficiency is low and the cost is high. Disclosure of Invention According to the technical scheme, the rectangular deep hole drilling machine with the haunched ho