CN-117340349-B - Clamping and rotating device for shearing vertical titanium sponge and control system and method thereof

CN117340349BCN 117340349 BCN117340349 BCN 117340349BCN-117340349-B

Abstract

The invention relates to the technical field of metal smelting, in particular to a clamping and rotating device for shearing vertical titanium sponge, a control system and a control method thereof, wherein the titanium sponge rotating device comprises a supporting seat assembly, an oil cylinder guide rod assembly, an Fy direction oil cylinder assembly and an Fx direction oil cylinder assembly which are respectively and symmetrically fixed on two sides of a hydraulic machine body; the control system comprises a hydraulic synchronous valve A, a hydraulic synchronous valve B, a power supply and communication module, a PLC control system, an industrial personal computer, the Fy direction oil cylinder assembly, an Fx direction oil cylinder assembly, a displacement sensor A and a displacement sensor B, wherein the fixing direction of the y direction oil cylinder assembly is perpendicular to the fixing direction of the Fx direction oil cylinder assembly, the industrial personal computer establishes signal connection and interacts with the PLC control system through the power supply and communication module, and the control system controls the titanium sponge rotary loading device to carry out matching slicing, so that the beneficial effects of rapidly obtaining the titanium sponge with higher titanium content and better quality in the titanium lump are achieved.

Inventors

TANG JIACHENG
ZENG XUEWEN
LIU GANG
CHEN JIE

Assignees

成都正西液压设备制造有限公司

Dates

Publication Date: 20260505
Application Date: 20231020

Claims (4)

1. A clamping and rotating device for shearing vertical titanium sponge comprises a titanium sponge shearing device (2) arranged on a hydraulic press (1), wherein the titanium sponge shearing device (2) comprises an upper cross beam (3), a shearing cylinder, a material pressing cylinder (4), a cutter sliding block (5) and a material pressing cross beam (6), the shearing cylinder and the material pressing cylinder (4) penetrate through the upper cross beam (3) and are respectively and fixedly connected with the cutter sliding block (5) and the material pressing cross beam (6) which are arranged below the upper cross beam (3), the cutter sliding block (5) is provided with a cutter blade, the shearing cylinder comprises a first shearing cylinder (7) and a second shearing cylinder (8) which are respectively arranged at two sides of the material pressing cylinder (4), the lower end of the first shearing cylinder (7) is connected with one side of the top of the cutter sliding block (5), and the lower end of the second shearing cylinder (8) is connected with the other side of the top of the cutter sliding block (5), and the titanium sponge rotating device (9) is arranged below the upper cross beam (3), and comprises a support assembly (10) which is respectively and a symmetrical support assembly (11) arranged in the titanium sponge rotating device (9) and comprises a machine body and two-side supporting components (11) which are respectively and a guide assembly (11) which are arranged on two sides of the machine body and a machine body and is fixed in the machine body assembly The device comprises an Fy direction oil cylinder assembly (12) and an Fx direction oil cylinder assembly (13), wherein the fixing direction of the Fy direction oil cylinder assembly (12) is perpendicular to the fixing direction of the Fx direction oil cylinder assembly (13); The hydraulic machine is characterized in that the oil cylinder guide rod assembly (11) and the Fy direction oil cylinder assembly (12) are fixed in the supporting seat assembly (10), the supporting seat assembly (10) comprises a supporting seat assembly I and a supporting seat assembly II which have the same structure and size, each supporting seat assembly I and each supporting seat assembly II comprises two supporting seats which are vertically and correspondingly distributed, and the supporting seats are respectively and correspondingly fixed in front of and behind side beams at two sides of the hydraulic machine (1); The oil cylinder guide rod assembly (11) comprises an oil cylinder guide rod assembly I and an oil cylinder guide rod assembly II which have the same structure and size, wherein the oil cylinder guide rod assembly I and the oil cylinder guide rod assembly II comprise two oil cylinder guide rods which are correspondingly distributed up and down; The two oil cylinder guide rods are respectively and correspondingly fixed in supporting seats which are correspondingly distributed up and down, a supporting seat connecting plate (14) is arranged between the supporting seats which are correspondingly distributed up and down, and the first Fy-direction oil cylinder and the second Fy-direction oil cylinder are fixed on the supporting seat connecting plate (14); the front ends of the oil cylinder guide rod, the first Fy-direction oil cylinder and the second Fy-direction oil cylinder are fixedly provided with a first connecting plate (15) and a clamping jaw mounting plate (16), the Fx-direction oil cylinder assembly (13) is fixed in a space formed by the first connecting plate (15) and the clamping jaw mounting plate (16), and the clamping jaw mounting plate (16) is fixedly provided with a clamping jaw (17) for clamping or clamping a vertical titanium sponge lump (18).
2. A control system of a clamping and rotating device comprises a clamping and rotating device for shearing vertical sponge titanium according to claim 1 and is characterized by comprising a hydraulic synchronous valve A, a hydraulic synchronous valve B, a power supply and communication module, a PLC control system, an industrial personal computer, an Fy direction oil cylinder assembly (12), an Fx direction oil cylinder assembly (13) and a displacement sensor A and a displacement sensor B, wherein the industrial personal computer is in signal connection and mutual interaction with the PLC control system through the power supply and the communication module, the hydraulic synchronous valve A is in electromagnetic induction connection with the displacement sensor A through the power supply and the communication module, the hydraulic synchronous valve B is in electromagnetic induction connection with the displacement sensor B through the power supply and the communication module, the displacement sensor A is connected with the PLC control system through the power supply and the communication module and used for detecting the Fy direction oil cylinder assembly (12), and the displacement sensor B is connected with the PLC control system through the power supply and the communication module and used for detecting the Fx direction oil cylinder assembly (13).
3. A control method of a control system of a clamping and rotating device, wherein a vertical titanium sponge lump (18) is placed at a position to be cut, a pressing beam (6) is pushed by a pressing cylinder (4) to press the titanium sponge lump (18), a cutter slider (5) is pushed by a first shearing cylinder (7) and a second shearing cylinder (8) to shear the vertical titanium sponge lump (18), and the control system of the clamping and rotating device is further included to control the rotation of the vertical titanium sponge lump (18) every time the titanium sponge lump is sheared in the shearing process, the control method is characterized by comprising the following steps: the method comprises the following steps that S1, a PLC control system respectively controls an Fy direction oil cylinder assembly (12) and an Fx direction oil cylinder assembly (13) to simultaneously push a clamping jaw (17) to apply force on a vertical titanium sponge lump (18); s2, on the basis of the step S1, when the Fy direction oil cylinder assembly (12) pushes the clamping jaw (17), the clamping jaw (17) applies pressure to the vertical sponge titanium lump (18), and when the Fx direction oil cylinder assembly (13) pushes the clamping jaw (17), the clamping jaw (17) moves along the horizontal direction and applies a horizontal movement force to the vertical sponge titanium lump (18), wherein a vertical angle is formed between the pressure of the Fy direction oil cylinder assembly (12) and the horizontal movement force of the Fx direction oil cylinder assembly (13); S3, based on the step S2, when the Fy direction oil cylinder assembly (12) and the Fx direction oil cylinder assembly (13) Synchronous movement is respectively carried out under a PLC control system, when pressure is applied to the vertical titanium sponge lump (18) by the clamping jaw (17) in the process of synchronous movement, the vertical titanium sponge lump (18) moves forwards, and meanwhile, when a movement force in the horizontal direction is applied to the vertical titanium sponge lump (18) by the clamping jaw (17), the vertical titanium sponge lump (18) rotates.
4. The method for controlling a clamping and rotating device control system according to claim 3, wherein in S1, the PLC control system controls the Fy direction oil cylinder assembly (12) by first establishing electromagnetic induction connection between the hydraulic synchronous valve A and the displacement sensor A through a power supply and communication module, transmitting a synchronous motion signal instruction to the displacement sensor A, transmitting the synchronous motion signal instruction to the PLC control system after the displacement sensor A receives the synchronous motion signal instruction, and detecting and controlling the travel of the Fy direction oil cylinder assembly (12) by the PLC control system; The PLC control system controls the Fx direction oil cylinder assembly (13) and comprises that a hydraulic synchronous valve B is connected with a displacement sensor B through a power supply and a communication module in an electromagnetic induction way, a synchronous motion signal instruction is transmitted to the displacement sensor B, the displacement sensor A receives the synchronous motion signal instruction and then transmits the synchronous motion signal instruction to the PLC control system, and the PLC control system detects and controls the stroke of the Fx direction oil cylinder assembly (13); In the step S3, in the synchronous operation process, a pressure sensor A is further arranged between the hydraulic synchronous valve A and the displacement sensor A and used for controlling the pressure of the Fy direction oil cylinder assembly (12) on the vertical titanium sponge lump (18), and a pressure sensor B is further arranged between the hydraulic synchronous valve B and the displacement sensor B and used for controlling the movement force of the Fx direction oil cylinder assembly (13) on the horizontal direction of the vertical titanium sponge lump (18).

Description

Clamping and rotating device for shearing vertical titanium sponge and control system and method thereof Technical Field The invention relates to the technical field of metal smelting, in particular to a clamping and rotating device for shearing vertical titanium sponge, a control system and a control method thereof. Background The invention discloses a multifunctional shearing press and a shearing method for shearing sponge titanium, which are named as CN202310608676.8, wherein a pushing device in the multifunctional shearing press can be used for pushing sponge titanium ingots with different sizes into a sponge titanium shearing mechanism for slicing, conveying sponge titanium blocks conforming to the crushing sizes into two side transfer boxes through a material receiving device, the whole process of pushing material feeding-shearing-sorting and loading is realized on one shearing press, the production efficiency and the beneficial effects of automation degree are greatly improved, but the titanium content of the surface layer of the sponge lump is more different from the titanium content in the titanium lump, the purity of the outer layer of the sponge lump is lower, the quality of the titanium lump is higher, the titanium lump in the titanium lump is difficult to obtain the titanium lump with higher internal titanium content in the mode, and the sponge lump is difficult to be sheared by the method, and the sponge lump is placed in a vertical type of the device for shearing mechanism in a certain degree until the vertical type of the sponge lump is completely cut, and the sponge lump is completely sheared by rotating the vertical type of the device, and then the vertical type of the sponge lump is completely cut, and the titanium is completely cut. Disclosure of Invention The invention aims to solve the problems in the prior art, and provides a clamping and rotating device for shearing vertical titanium sponge, a control system and a control method thereof. In order to achieve the above purpose, the present invention adopts the following technical scheme: A clamping and rotating device for shearing vertical titanium sponge comprises a titanium sponge shearing device arranged on a hydraulic press, wherein the titanium sponge shearing device comprises an upper cross beam, a shearing cylinder, a material pressing cylinder, a cutter sliding block and a material pressing cross beam, the shearing cylinder and the material pressing cylinder penetrate through the upper cross beam and are respectively and fixedly connected with the cutter sliding block and the material pressing cross beam which are positioned below the upper cross beam, a cutting blade is arranged on the cutter sliding block, the shearing cylinder comprises a first shearing cylinder and a second shearing cylinder which are respectively positioned on two sides of the material pressing cylinder, the lower end of the first shearing cylinder is connected with one side of the top of the cutter sliding block, the lower end of the second shearing cylinder is connected with the other side of the top of the cutter sliding block, a titanium sponge rotating device is arranged below the cutter sliding block, the titanium sponge rotating device comprises a supporting seat component, a cylinder guide rod component, an Fy direction cylinder component and an Fx direction cylinder component which are respectively and symmetrically fixed on two sides of a hydraulic machine body, and the fixing direction cylinder component of the Fy direction cylinder component is perpendicular to the fixing direction of the Fx direction cylinder component. Further, the oil cylinder guide rod assembly and the Fy-direction oil cylinder assembly are fixed in the supporting seat assembly, the supporting seat assembly comprises a supporting seat assembly I and a supporting seat assembly II which have the same structure and size, the supporting seat assembly I and the supporting seat assembly II comprise two supporting seats which are correspondingly distributed up and down, and the supporting seats are correspondingly fixed in front of and behind side beams at two sides of the hydraulic machine body respectively. The first oil cylinder guide rod assembly and the second oil cylinder guide rod assembly are respectively provided with two oil cylinder guide rods which are distributed up and down correspondingly, and the first Fy direction oil cylinder assembly and the second Fy direction oil cylinder assembly are respectively provided with an Fy direction oil cylinder and an Fy direction oil cylinder which are of the same structure and size. Further, the two oil cylinder guide rods are respectively and correspondingly fixed in the supporting seats which are correspondingly distributed up and down, a supporting seat connecting plate is arranged between the supporting seats which are correspondingly distributed up and down, and the first Fy-direction oil cylinder and the second Fy-direction