CN-117358680-B - Ultrasonic cleaning device and cleaning method for insulation protection tool

CN117358680BCN 117358680 BCN117358680 BCN 117358680BCN-117358680-B

Abstract

The invention relates to an ultrasonic cleaning device and a cleaning method of an insulating protective tool, which are characterized in that a cleaning agent is automatically thrown and broken through spherical gel beads, and is fed into an ultrasonic cleaning tank after being fully mixed with deionized water in a water return tank, so that the concentration of the cleaning agent is ensured to be uniformly distributed, the ultrasonic cleaning efficiency is improved, the ultrasonic vibration cleaning, brushing and spraying decontamination are realized, the efficiency is high, the speed is high, the mechanical automatic cleaning is realized, protective articles are not easy to damage, the surface insulating property of the insulating protective tool is protected, and the risk of electric shock short circuit of the insulating protective tool during use is reduced.

Inventors

QIU YANG
LI PENGCHENG
ZHOU BO
MAO YILIANG
ZHENG JINGLU
CHEN LINGXIAO
ZHANG WENHAI
ZHOU XIA
WU MIN
ZHOU BIN

Assignees

浙江图盛输变电工程有限公司

Dates

Publication Date: 20260512
Application Date: 20231127

Claims (10)

1. An ultrasonic cleaning device for insulating protective tools is characterized by comprising a pollutant detection module and an ultrasonic cleaning module for the insulating protective tools, The pollutant detection module comprises a detection table, a laser shooting module and a central control computer, wherein the laser shooting module is connected above the detection table, and the central control computer is connected with the laser shooting module through a signal; The method comprises the steps that an insulating protection tool is placed according to projection through a laser camera module, a laser camera module shoots an acquired photo of the insulating protection tool and sends the acquired photo to a central control computer, an analysis module is used for identifying the acquired photo by combining image processing and computer vision technology, the analysis module is used for comparing and analyzing pollutant colors with a standard photo of the insulating protection tool, and the types of the insulating protection tool and pollutants are judged; The ultrasonic cleaning module comprises a cleaning submodule and a cleaning agent blending module, wherein the cleaning submodule is provided with an ultrasonic cleaning tank, a net clamp driven by a cylinder to lift, a cleaning brush driven by a motor to rotate, a spray pipe with a nozzle facing the ultrasonic cleaning tank and a high-pressure fan; The cleaning agent blending module comprises a cleaning agent blending module, The storage tanks (1) are sequentially arranged along the horizontal direction, a plurality of spherical gel beads are arranged in the storage tanks, an outlet (101) for allowing a single spherical gel bead to pass through is arranged in the center of the bottom, and different types of cleaning agents are wrapped in the spherical gel beads of different storage tanks (1); The baffle (2) is adhered to the bottom of the storage tank (1) and covers the outlet (101), and is connected with a horizontal track to perform matched movement so as to control the opening and closing of the outlet (101); The breach groove (3) is arranged below the baffle plate (2), a breach nail (301) with an upward tip is arranged in the breach groove, and a liquid outlet (302) is arranged at the bottom of the breach groove and used for scratching spherical gel beads to enable the cleaning agent to flow out; a flushing pump (4) arranged between the baffle (2) and the break groove (3), and connected with a water supply pipe (401) for sucking deionized water and a water outlet nozzle (402) facing the break groove (3); A water return tank (5) arranged below the breach tank (3) for receiving the cleaning agent and deionized water flowing down from the liquid outlet (302), wherein a slowly rotating stirring mechanism is arranged inside the water return tank, and a water return pump and a water outlet pipe connected with the ultrasonic cleaning tank are arranged on the side surface of the water return tank; the device comprises a baffle (2), a water outlet nozzle (402), a water return tank (5), a stirring mechanism, a water return pump, an insulating protective tool, a ultrasonic cleaning brush and a spray pipe, wherein the baffle (2) horizontally moves and staggers with outlets (101) of different storage tanks (1), so that spherical gel beads containing different cleaning agents pass through the outlets (101), fall into a break groove (3) and are scratched by the tips of break nails (301), a flushing pump (4) is started, deionized water is sprayed into the break groove (3) from the water outlet nozzle (402), the cleaning agents in the break groove (3) are flushed, the cleaning agents pass through the liquid outlet (302) and fall into the water return tank (5), the stirring mechanism rotates to fully mix the cleaning agents with the deionized water, the water return pump pumps mixed liquid into the ultrasonic cleaning tank from a water outlet pipe, the cleaning brush and the ultrasonic cleaning tank are arranged along the vertical direction, the insulating protective tool is fixed by a net clamp to move up and down between the ultrasonic cleaning brush, and the ultrasonic cleaning brush is circularly accepted, the cleaning brush is scrubbed by the spray pipe, and the high-pressure fan is arranged on one side of the ultrasonic cleaning tank, and the air-drying tool is used for drying the insulating protective tool.
2. The ultrasonic cleaning device for the insulation protection tool according to claim 1, wherein the insulation protection tool comprises an insulation glove, an insulation suit, an insulation blanket and a soft mask layer, the dosage of deionized water in single cleaning is 300L, the cleaning agent comprises a detergent, a water-based neutral greasy dirt cleaning agent, 2-amino-2-ethyl-1-propanol and ethanol, the cleaning agent corresponding to the insulation glove is 0.5L of the detergent, the cleaning agent corresponding to the insulation suit and the insulation blanket is 3L of the water-based neutral greasy dirt cleaning agent, the cleaning agent corresponding to the soft mask layer is 2-amino-2-ethyl-1-propanol 1L and ethanol 1L, and the volume of the spherical coagulated beads is 0.25L.
3. The ultrasonic cleaning device for insulation protection appliances according to claim 1, characterized in that a driving motor (102) is arranged at the top of the storage tank (1), a structure adjusting mechanism is connected with the driving motor (102) in a shaft mode to perform matching linkage, the structure adjusting mechanism comprises a top plate (103) and a bottom plate (104), a supporting upright post (105) is connected between the top plate (103) and the bottom plate (104), the top plate (103) is provided with an inlet (106) for placing spherical beads, the bottom plate (104) is provided with through holes (107) corresponding to the outlet (101), the bottom plate (104) is further provided with a plurality of scraping plates (108) which tilt upwards, and the scraping plates (108) are arranged at intervals along the circumferential direction of the through holes (107).
4. The ultrasonic cleaning device for an insulation protection tool according to claim 3, wherein the top end of the scraper (108) is connected with a downward concave arc plate (109), the axial direction of the arc plate (109) corresponds to the radial direction of the through hole (107), and the depth of one end of the arc plate (109) close to the through hole (107) is larger than that of the other end.
5. The ultrasonic cleaning device for insulation protection tools according to claim 1, wherein the baffle plate (2) is provided with an upward extending plate (201), the extending plate (201) is connected with a rotating wheel motor (202), the rotating wheel motor (202) is connected with a driving wheel (203) in a shaft mode, a horizontal rail (110) is arranged on the side face of the storage tank (1), and the driving wheel (203) is connected to the horizontal rail (110) to rotate.
6. The ultrasonic cleaning device for insulation protection tools according to claim 5, wherein the horizontal track (110) is parallel to the arrangement direction of the storage tank (1), the baffle (2) is provided with a turntable motor (204), a feeding turntable (205) and a feeding port (206), the feeding port (206) is arranged in the middle of the baffle (2), the feeding turntable (205) is sequentially provided with a blocking area (207) and a feeding area along the circumferential surface, the outer side of the feeding turntable (205) is provided with a disc-shaped turntable shell (208), the feeding area is provided with a plurality of conveying grooves (209) at intervals along the length direction, the turntable motor (204) is provided with a turntable shaft (210), the turntable shaft (210) penetrates through the turntable shell (208) to be connected with the feeding turntable (205) in a shaft mode, the circumferential surface of the turntable shell (208) is provided with a notch which is upwards connected with the feeding port (206), and the bottom of the feeding port (206) is provided with a discharging port, and the positions and the sizes of the feeding port (209) are matched with the outlet (101).
7. The ultrasonic cleaning device for insulation protection tools according to claim 6, wherein the spherical condensation beads comprise a polyvinyl alcohol water-soluble film with the alcoholysis degree higher than 95%, the cleaning agent is wrapped in the polyvinyl alcohol water-soluble film, a pair of supporting frames (211) which are matched with the position of a break groove (3) are arranged on the bottom surface of the baffle plate (2), a pressing block (212) is arranged between the supporting frames (211), a vertical limit groove (213) is arranged on one side, facing the pressing block (212), of the supporting frames (211), a limit column (214) is arranged on the side surface, inserted into the limit groove (213), of the pressing block (212), a bearing table (303) is arranged on the outer edge of the break groove (3), a magnetic suction groove (304) is arranged on the inner edge of the cleaning agent, the bearing table (303) is attached to the bottom surface of the pressing block (212), an electromagnet (305) is arranged at the bottom of the magnetic suction groove (304), a slope (306) which is connected with the bearing table (303), a lifting mechanism (402) is further arranged on the bottom surface of the pressing block (212), and the lifting mechanism is also connected with the electromagnetic suction nozzle (4) corresponding to the position of the electromagnet (305).
8. The ultrasonic cleaning device for the insulation protection tool according to claim 7, wherein an arc-shaped contact surface (215) corresponding to the lifting inclined surface (306) is arranged at the lower edge of the pressing block (212), a supporting spring (216) is connected between the limiting column (214) and the bottom of the limiting groove (213), the elastic force of the supporting spring (216) is smaller than the gravity of the pressing block (212), the top end of the breaking nail (301) is shorter than the bottom surface of the magnetic suction groove (304), and the distance between the breaking nail and the bottom surface of the magnetic suction groove is smaller than the diameter of the spherical condensation bead.
9. The ultrasonic cleaning device for an insulation protection tool according to claim 1, wherein a deionized water filter (501) is arranged below the water return tank (5), the deionized water filter (501) is provided with a water inlet pipe (502) connected with an ultrasonic cleaning tank, and a water outlet of the deionized water filter (501) is connected with a water supply pipe (401).
10. A cleaning method based on the ultrasonic cleaning device according to any one of claims 1 to 9, characterized in that the cleaning method comprises the steps of, S1, fixing an insulating protective tool by a net clip; s2, blending the cleaning agent by a cleaning agent blending module, and pumping the cleaning agent into an ultrasonic cleaning tank; s3, ultrasonic oscillation cleaning; s4, lifting the net clamp to leave the ultrasonic cleaning tank, and brushing and decontaminating by the cleaning brush; s5, the net clamp descends to return to the ultrasonic cleaning tank, and the cleaning agent is blended for the second time, and ultrasonic oscillation cleaning is carried out; s6, lifting the net clamp to leave the ultrasonic cleaning tank, and spraying deionized water to remove dirt; S7, starting a high-pressure fan to blow air to the net clamp, and air-drying the insulating protective tool by cold air; and s8, removing the insulation protection tool from the net clamp.

Description

Ultrasonic cleaning device and cleaning method for insulation protection tool Technical Field The invention belongs to the technical field of ultrasonic cleaning, and particularly relates to an ultrasonic cleaning device and method for an insulation protection tool. Background Insulating protective gear plays a vital role in live working, protects the staff from electric shock and other hazards. The insulation protection tool may be polluted by dust, greasy dirt and the like in the use process, and if the insulation protection tool is not cleaned in time, the pollutants may reduce the insulation performance of the insulation material and increase the risk of electric shock and short circuit. Because the insulating protection tool generally adopts insulating materials such as rubber and the like, the texture is softer, the conventional cleaning mode depends on manual operation, the cleaning efficiency is low, the cleaning effect is incomplete, and the improper cleaning method can accelerate the abrasion and aging of the insulating protection tool. Meanwhile, the pollutants contacted by different insulating protection tools are different, stains formed on the surfaces are different in types such as dust, greasy dirt and oxide, the types of the pollutants are required to be judged manually in conventional cleaning, then the corresponding cleaning agents are put into the cleaning agents, erroneous judgment is easy to occur, the wrong cleaning agents are put into the cleaning agents to cause waste, the dosage of the cleaning agents when the cleaning agents are put into the cleaning agents manually is difficult to control accurately, and part of the high-concentration cleaning agents are soaked for a long time, so that the surface insulating performance of the insulating protection tools is extremely easily damaged. Therefore, the ultrasonic cleaning device and the cleaning method for the insulating protective tool, which are used for improving the cleaning effect and accurately cleaning agent concentration, are designed to be the technical problems to be solved urgently. Disclosure of Invention The invention provides an ultrasonic cleaning device and a cleaning method for an insulation protection tool for solving the problems. The technical proposal of the invention is that the ultrasonic cleaning device of the insulation protection tool comprises a pollutant detection module and an ultrasonic cleaning module for the insulation protection tool, The pollutant detection module comprises a detection table, a laser shooting module and a central control computer, wherein the laser shooting module is connected above the detection table, and the central control computer is connected with the laser shooting module through a signal; The ultrasonic cleaning module comprises a cleaning submodule and a cleaning agent blending module, wherein the cleaning submodule is provided with an ultrasonic cleaning tank, a net clamp driven by a cylinder to rise and fall, a cleaning brush driven by a motor to rotate, a spray pipe with a spray nozzle facing the ultrasonic cleaning tank and a high-pressure fan; The cleaning agent blending module comprises a plurality of storage tanks which are sequentially arranged along the horizontal direction, a plurality of spherical condensation beads are arranged in the storage tanks, an outlet through which a single spherical condensation bead passes is arranged in the center of the bottom, and different types of cleaning agents are wrapped in the spherical condensation beads of different storage tanks; The baffle is adhered to the bottom of the storage tank and covers the outlet, and is connected with a horizontal track for matched movement to control the opening and closing of the outlet; the opening groove is arranged below the baffle, an opening nail with an upward tip is arranged in the opening groove, and a liquid outlet is arranged at the bottom of the opening groove and used for scratching the spherical gel beads to enable the cleaning agent to flow out; The flushing pump is arranged between the baffle and the break groove, and is connected with a water supply pipe for sucking deionized water and a water outlet nozzle facing the break groove; The water return tank is arranged below the break tank, is used for receiving the cleaning agent and the deionized water flowing down from the liquid outlet, is internally provided with a slowly rotating stirring mechanism, and is provided with a water return pump and a water outlet pipe which are connected with the ultrasonic cleaning tank; The method comprises the steps that through the horizontal movement of a baffle and the staggering of outlets of different storage tanks, spherical gel beads containing different cleaning agents penetrate through the outlets, fall into a break groove and are broken by the tips of break nails, a flushing pump is started, a water outlet nozzle sprays deionized water into the break groove, the deionized water flushes