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CN-117536451-B - Insulation board construction device and construction method thereof

CN117536451BCN 117536451 BCN117536451 BCN 117536451BCN-117536451-B

Abstract

The invention discloses a construction device and a construction method of an insulation board, wherein the construction device comprises a storage conveying mechanism, an adhesive smearing mechanism, a wall surface cleaning mechanism, a vertical surface paving mechanism, a suspension lifting mechanism and a coordination control system. The lifting type unmanned paving structure is formed by the storage conveying mechanism, the adhesive smearing mechanism, the elevation paving mechanism and the suspension lifting mechanism, lifting conveying, automatic gluing and vertical paving of the heat insulation board can be realized, the heat insulation board can be moved to the next paving position to continue paving after the vertical paving is completed at one position, excessive participation of personnel is not needed, the automation degree is high, the construction safety is good, and the wall cleaning mechanism can be used for cleaning the vertical wall above before the lifting movement to the next position, so that the flatness of the paving of the heat insulation board and the bonding firmness of the adhesive are ensured.

Inventors

  • TAN YUEBIN
  • ZHANG ZUO
  • ZHANG WEI
  • ZHANG KANG
  • WANG LEILEI

Assignees

  • 中国建筑第五工程局有限公司

Dates

Publication Date
20260505
Application Date
20231007

Claims (9)

  1. 1. The heat insulation board construction device is characterized by comprising a storage conveying mechanism, an adhesive smearing mechanism, a wall surface cleaning mechanism, a vertical surface paving mechanism, a suspension lifting mechanism and a coordination control system; The device comprises a storage conveying mechanism, an adhesive smearing mechanism, a wall surface cleaning mechanism, a vertical surface paving mechanism, a suspension lifting mechanism, a coordination control system and a control system, wherein the storage conveying mechanism is used for horizontally storing and upwards conveying an insulation board (12), the adhesive smearing mechanism is arranged on the storage conveying mechanism and used for smearing adhesive on the upper side surface of the insulation board (12) conveyed upwards by the storage conveying mechanism and horizontally pushing the insulation board (12), the wall surface cleaning mechanism is arranged above the storage conveying mechanism and used for cleaning a vertical wall surface of a building (130), the vertical surface paving mechanism is arranged on the vertical side surface of the storage conveying mechanism and used for sucking the insulation board (12) smeared and pushed by the adhesive smearing mechanism and vertically paving the insulation board (12) on the vertical wall surface of the building (130) cleaned by the wall surface cleaning mechanism, the suspension lifting mechanism is used for being arranged on the top of the building (130) and performing lifting movement by two suspension steel wire ropes (102); The vertical surface paving mechanism comprises a transverse moving driving unit, a longitudinal moving driving unit, a swinging driving unit, a suction unit and a lifting driving unit, wherein the longitudinal moving driving unit is fixedly arranged on the vertical side surface of the storage conveying mechanism, the transverse moving driving unit is arranged on the longitudinal moving driving unit, the swinging driving unit is arranged on the transverse moving driving unit, the lifting driving unit is arranged on the swinging driving unit, the suction unit is arranged on the lifting driving unit, the transverse moving driving unit is driven to longitudinally move, the transverse moving driving unit is driven to transversely move, the swinging driving unit is driven to transversely move, the lifting driving unit is driven to swing from a horizontal state to a vertical state, the lifting driving unit is driven to lift and move in the vertical state, and the transverse moving driving unit, the longitudinal moving driving unit, the swinging driving unit and the lifting driving unit are all driven and controlled by a coordination control system.
  2. 2. The insulation board construction device according to claim 1, wherein the storage and conveying mechanism comprises a storage box (1), a lifting conveying unit, a suspension frame and a vertical surface supporting unit, the suspension frame is fixedly arranged above the storage box (1), lower ends of two suspension steel wires (102) are fixed on the suspension frame, the lifting conveying unit is arranged in the storage box (1) and used for stacking and stacking the insulation boards (12) and conveying the insulation boards (12) to the outside of an opening at the top of the storage box (1) one by one in a horizontal lifting mode, the vertical surface supporting unit is arranged on the vertical side surface of the storage box (1) and used for supporting on a vertical wall surface of a building (130), and the lifting conveying unit is driven and controlled by a coordination control system.
  3. 3. The insulation board construction device according to claim 1, wherein the adhesive smearing mechanism comprises a rectangular frame, a horizontal pushing unit, a translation driving unit, an adhesive storage tank and a discharging unit, wherein the rectangular frame is fixedly arranged at the top of the storage and conveying mechanism, the translation driving unit is arranged on the rectangular frame, the adhesive storage tank is arranged on the translation driving unit, the adhesive to be smeared is stored in the adhesive storage tank, the translation driving unit drives the adhesive storage tank to horizontally move, the discharging unit is arranged at a discharging hole below the adhesive storage tank and is used for uniformly releasing the adhesive to the upper side face of an insulation board (12) below, the horizontal pushing unit is arranged on the rectangular frame and is used for horizontally pushing the insulation board (12) to the elevation paving mechanism, and the horizontal pushing unit, the translation driving unit and the discharging unit are all controlled by a coordination control system in a driving mode.
  4. 4. The insulation board construction device according to claim 1, wherein the adhesive applying mechanism further comprises a vibration applying unit, the vibration applying unit is arranged on the discharging unit and used for uniformly applying the adhesive released by the discharging unit, and the vibration applying unit is driven and controlled by the coordination control system.
  5. 5. The insulation board construction device according to claim 1, wherein the elevation paving mechanism further comprises a telescopic driving unit and a position detecting unit, the telescopic driving unit is arranged on the transverse moving driving unit, the position detecting unit is arranged on the telescopic end portion of the telescopic driving unit, the telescopic driving unit is driven by the transverse moving driving unit to move transversely along with the swinging driving unit, the distance between the position detecting unit and the vertical wall surface of the building (130) is adjusted by the telescopic driving unit, the distance detection is carried out on the paved insulation board (12) by the position detecting unit, and the telescopic driving unit and the position detecting unit are both driven and controlled by the coordination control system.
  6. 6. The insulation board construction device according to claim 5, wherein the swing driving unit comprises a swing driving motor (23), a swing supporting seat (25), a paving vibrator (45) and a swing driving seat (34), the swing supporting seat (25) is installed on the transverse moving driving unit, the lifting driving unit is installed on the swing driving seat (34), a swing driving shaft is fixedly arranged on the swing driving seat (34) and hinged to the swing supporting seat (25), a swing driving worm wheel (33) is fixedly arranged on the swing driving shaft, a swing driving worm (32) meshed with the swing driving worm wheel (33) is rotatably arranged on the swing supporting seat (25), the swing driving motor (23) is used for driving the swing driving worm (32) to rotate, the paving vibrator (45) is installed on the swing driving seat (34), and both the swing driving motor (23) and the paving vibrator (45) are controlled by a coordination control system.
  7. 7. The insulation board construction device according to claim 1, wherein the wall surface cleaning mechanism comprises a reciprocating driving unit, an elastic supporting unit and a wall surface cleaning unit, the reciprocating driving unit is arranged on the storage and conveying mechanism, one end of the elastic supporting unit is arranged on the reciprocating driving unit, the other end of the elastic supporting unit is arranged on the wall surface cleaning unit, the reciprocating driving unit drives the wall surface cleaning unit to reciprocate up and down through the elastic supporting unit, the wall surface cleaning unit is elastically pressed on a vertical wall surface of a building (130) to be cleaned through the elastic supporting unit, the vertical wall surface of the building (130) to be cleaned is cleaned through the wall surface cleaning unit, and the reciprocating driving unit and the wall surface cleaning unit are driven and controlled by a coordination control system.
  8. 8. The insulation board construction device according to claim 1, wherein the suspension lifting mechanism comprises a counterweight chassis unit, a steel rope winding unit, a telescopic cantilever unit and a front end supporting unit, the steel rope winding unit is arranged on the counterweight chassis unit, the rear end of the telescopic cantilever unit is arranged on the steel rope winding unit, the front end supporting unit is arranged on the front end of the telescopic cantilever unit, the steel rope winding unit is used for winding and unwinding two suspension steel ropes (102), the front end supporting unit is used for supporting the front end of the telescopic cantilever unit, the front end of the telescopic cantilever unit is used for cantilever type steering supporting of the two suspension steel ropes (102), and the steel rope winding unit is controlled by a coordination control system in a driving mode.
  9. 9. The construction method of the insulation board construction device according to claim 5, comprising the steps of: Step 1, installing a suspension lifting mechanism at the top of a building (130), fixing the lower ends of two suspension steel wire ropes (102) on a storage and conveying mechanism, and stacking all heat preservation boards (12) in the storage and conveying mechanism; step 2, the coordination control system drives and controls the suspension lifting mechanism to suspend the storage conveying mechanism to the position to be paved; step3, a coordination control system drives and controls a wall surface cleaning mechanism to clean the vertical wall surface of a building (130) at a position to be paved; Step 4, the storage conveying mechanism is driven and controlled by the coordination control system, an insulation board (12) is conveyed upwards and horizontally, then the adhesive smearing mechanism is driven and controlled, the adhesive smearing mechanism is used for smearing the adhesive on the upper side surface of the conveyed insulation board (12), and then the adhesive smearing mechanism is used for pushing the smeared insulation board (12) to the elevation paving mechanism; Step 5, performing drive control on a telescopic driving unit and a position detecting unit of the opposite surface paving mechanism by a coordination control system, detecting the boundary distance of a position to be paved, performing coordination drive control on a transverse moving driving unit, a longitudinal moving driving unit, a swinging driving unit and a lifting driving unit according to the detected boundary distance, vertically conveying the heat-insulating plate (12) adsorbed on the sucking unit to a pre-paving position, wherein at the pre-paving position, the distance between the heat-insulating plate (12) and a vertical wall surface is smaller than the thickness of the heat-insulating plate (12) and larger than a paving distance threshold value, the distance between the heat-insulating plate (12) and the vertical boundary of the position to be paved is positioned in a transverse distance threshold value, and the distance between the heat-insulating plate (12) and the transverse boundary of the position to be paved is positioned in a vertical distance threshold value; Step 6, a transverse movement driving unit and a lifting driving unit of the opposite surface paving mechanism of the coordination control system are used for driving and controlling, the heat-insulating plate (12) is moved from a pre-paving position to a position to be paved, the transverse movement amount of the suction unit is larger than a transverse distance threshold value, the vertical movement amount of the suction unit is larger than a vertical distance threshold value, the heat-insulating plate (12) to be paved is blocked and slides relative to the suction unit when being moved to a transverse boundary and a vertical boundary of the position to be paved, and then the longitudinal movement driving unit and the swinging driving unit are used for driving and controlling, so that the heat-insulating plate (12) is pressed and paved on a vertical wall surface at the position to be paved in a vibrating mode; Step 7, judging whether the wall surface cleaning mechanism ascends to the top of the vertical wall surface of the building (130) by the coordination control system, if so, entering step 8, otherwise, loading the next position information to be paved, returning to step 2, and paving the heat insulation board (12) at the next position to be paved; and 8, driving and controlling the suspension lifting mechanism by a coordination control system, and lowering the storage conveying mechanism to the ground.

Description

Insulation board construction device and construction method thereof Technical Field The invention relates to a construction technology of an external wall insulation board of a building, in particular to an insulation board construction device and a construction method thereof. Background Along with the energy-saving and environment-friendly requirements of the building, an insulation layer is added on the outer wall of the building, the insulation layer is formed by splicing all insulation boards, and is used for insulating the building, and the insulation boards are hard rectangular foam plastic boards which are manufactured by taking polystyrene resin as a raw material, adding other raw materials and auxiliary materials and polymer, heating, mixing, simultaneously injecting a catalyst, and then extruding and molding. At present, paving an insulation board on an outer wall of a building is usually completed by manual work, the manual work stands on a scaffold, an adhesive is coated on a position to be paved, then an insulation board placed on the scaffold is taken, the insulation board is aligned to a pasting position for pressing adhesion, and in high-rise building construction, the efficiency of the manual construction method for constructing the scaffold is low, and a certain safety risk exists. Disclosure of Invention The invention aims to provide the heat insulation board construction device and the construction method thereof, which can realize the efficient construction of the heat insulation board of the outer wall of the high-rise building, and the heat insulation board construction device does not need to be directly paved and pasted on the outer wall of the building manually, thereby having higher safety. The technical scheme is that the insulation board construction device comprises a storage conveying mechanism, an adhesive smearing mechanism, a wall surface cleaning mechanism, a vertical surface paving mechanism, a suspension lifting mechanism and a coordination control system; the storage conveying mechanism is used for horizontally storing and conveying the heat-insulating boards upwards, the adhesive smearing mechanism is arranged on the storage conveying mechanism and used for smearing adhesive on the upper side face of the heat-insulating boards conveyed upwards by the storage conveying mechanism and horizontally pushing the heat-insulating boards, the wall surface cleaning mechanism is arranged above the storage conveying mechanism and used for cleaning vertical wall surfaces of a building, the elevation paving mechanism is arranged on the vertical side face of the storage conveying mechanism and used for sucking the heat-insulating boards smeared and pushed by the adhesive smearing mechanism and vertically paving the heat-insulating boards on the vertical wall surfaces of the building after the wall surface cleaning mechanism is cleaned, the suspension lifting mechanism is used for being arranged on the top of the building and used for carrying out lifting movement through two suspension steel wire ropes, and the coordination control system is used for carrying out coordination driving control on the storage conveying mechanism, the adhesive smearing mechanism, the wall surface cleaning mechanism, the elevation paving mechanism and the suspension lifting mechanism. The storage conveying mechanism comprises a storage box, lifting conveying units, a suspension frame and a vertical surface supporting unit, wherein the suspension frame is fixedly arranged above the storage box, the lower ends of two suspension steel wires are fixed on the suspension frame, the lifting conveying units are arranged in the storage box and used for stacking and stacking all heat insulation boards and conveying the heat insulation boards to the outside of an opening at the top of the storage box one by one in a horizontal mode, the vertical surface supporting units are arranged on the vertical side surfaces of the storage box and used for supporting the vertical wall surfaces of a building, and the lifting conveying units are driven and controlled by a coordination control system. The adhesive smearing mechanism comprises a rectangular frame, a horizontal pushing unit, a translation driving unit, an adhesive storage box and a discharging unit, wherein the rectangular frame is fixedly arranged at the top of the storage and conveying mechanism, the translation driving unit is arranged on the rectangular frame, the adhesive storage box is arranged on the translation driving unit, the adhesive to be smeared is stored in the adhesive storage box, the translation driving unit drives the adhesive storage box to horizontally move, the discharging unit is arranged at a discharging hole below the adhesive storage box and is used for uniformly releasing the adhesive to the upper side face of a heat-insulating plate below, the horizontal pushing unit is arranged on the rectangular frame and is used for horizontally pushi