CN-118124926-B - Hard strip box conveying line system and operation method thereof
Abstract
The invention discloses a hard carton conveying line system and an operation method thereof, wherein the hard carton conveying line system comprises a carton unpacking machine part for carrying out the procedures of glue disassembly and carton pushing on a hard carton, a box unpacking machine part which is in butt joint with an outlet end of the carton unpacking machine part, the device comprises a box opening machine part, a box moving and pushing part, a single-row hard box pushing part, a bag removing collector, a strip storage part and a distribution part, wherein the box moving and pushing part is used for unstacking hard boxes sent out by the box opening machine part and removing foam plates, the single-row hard boxes pushed out by the box moving and pushing part are butted, the bag removing collector is used for removing and recycling each packing bag covered outside the hard boxes, the strip storage part is butted with the bag removing collector, and the distribution part is butted with the outlet end of the strip storage part. The system improves the automation degree of the production field, effectively improves the working efficiency, reduces the labor input and reduces the labor intensity of operators.
Inventors
- YANG YU
- CHEN YI
- LI CHENG
- DAI WEI
- WU SHUBIN
- TANG ZHI
- CAO WEICHENG
- YU RONG
Assignees
- 湖南中烟工业有限责任公司
- 北京巨精顺电子设备有限公司
Dates
- Publication Date
- 20260508
- Application Date
- 20231019
Claims (9)
- 1. A rigid carton conveyor line system, comprising: the box opener component (1) is used for carrying out a glue removing and box pushing process on the hard carton; The transfer box pushing component (2) is in butt joint with the outlet end of the box opening machine component (1) and is used for unstacking the hard strip boxes sent out by the box opening machine component (1) and removing foam plates; A bag removing and collecting machine (3) which is butted with the single-row hard strip boxes pushed out by the transferring and pushing box component (2) and is used for removing and recovering each packaging bag covered outside the hard strip boxes; -a strip accumulator member (4) interfacing with said bag-removing collector (3) and regulating the hard-cartridge supply conditions of the upstream and downstream machines by means of said strip accumulator member (4); A diverter member (5) interfacing with the outlet end of the accumulator member (4) and adapted to dispense and store the hard cartridges at multiple stations; And a controller for respectively controlling the box opener component (1), the transfer box pushing component (2), the bag removing and collecting machine (3), the strip storage component (4) and the flow dividing component (5) to perform corresponding actions; the transfer box pushing component (2) comprises a transfer support, a horizontal driving component (20), a stack transferring component (30), a foam pushing component (40), a box supporting component (50), a stack pushing component (60), a box pushing component (70) and a pneumatic component, wherein the horizontal driving component (20), the stack transferring component (30), the foam pushing component (40), the box supporting component (50), the stack pushing component (60) and the pneumatic component are arranged on the transfer support; The horizontal driving assembly (20) is used for driving the stack moving assembly (30) to move, the stack moving assembly (30) is used for supporting and driving the hard cartons to move, the foam pushing assembly (40) is used for pushing out foam plates in the hard carton stacks, the box supporting assembly (50) is used for lifting the hard cartons to different heights, the stack pushing assembly (60) is used for pushing the stacks where the hard cartons are located, and the box pushing assembly (70) is used for pushing part of the hard cartons to leave the stacks; The horizontal driving assembly (20) is in transmission connection with the stack moving assembly (30), the foam pushing-out assembly (40) is arranged on the side edge of the stack moving assembly (30), the box supporting assembly (50) is arranged at the end point of the stack moving assembly (30) and is connected with the end point of the stack moving assembly, and the box pushing-out assembly (60) and the box pushing assembly (70) are all arranged on the upper portion of the box supporting assembly (50).
- 2. The hard carton conveyor line system according to claim 1, wherein the carton unpacker part (1) comprises a unpacking main body support (10), an unpacking electric cabinet (11) arranged below the unpacking main body support (10), a conveying roller (12) which is positioned in the unpacking main body support (10) and is used for conveying hard cartons, an upper flip unpacking station (13), a lower flip unpacking station (14) and a push-out station (15) which are positioned in the unpacking main body support (10) and are sequentially arranged along the moving direction of the hard cartons; A transverse adhesive opening knife and an upper flip adhesive opening knife are arranged on the upper flip unpacking station (13), and adhesive opening operation is carried out on the adhesive tape at the transverse position of the hard strip box and the adhesive tape at the upper flip; A lower flip cover opening cutter is arranged at the lower flip cover opening station (14), and adhesive tape at the lower flip cover is subjected to adhesive opening operation; The pushing-out station (15) is provided with a side-turning plate supporting rod inserting cylinder (16), a stack pushing cylinder (17) and a box clamping and pressing cylinder (18), all turning plates are opened through the side-turning plate supporting rod inserting cylinder (16), and after all turning plates are opened, the stack pushing cylinder (17) and the box clamping and pressing cylinder (18) are matched to push out the hard strip boxes in the paper boxes out of the paper boxes.
- 3. The hard strip box conveying line system according to claim 1, wherein the stack moving assembly (30) comprises a sliding block plate (301), a synchronous belt pulling seat (305) and a drag chain (310), a base plate (304), fixed side guard plates (302) and movable side guard plates (303) are arranged above the sliding block plate (301), stacks of the hard strip boxes are placed on the base plate (304), the fixed side guard plates (302) and the movable side guard plates (303) limit the stacks of the hard strip boxes, an air cylinder seat (308) is arranged on the outer side of the movable side guard plates (303), a triaxial air cylinder (312) is mounted through the air cylinder seat (308), a second sliding block (313) is fixed below the sliding block plate (301), the second sliding block (313) is arranged on a second sliding rail (314) in a sliding mode, second limiting seats (311) are arranged at two ends of the second sliding rail (314), a synchronous belt pulling seat (305) and a drag chain (310) are arranged below the sliding block plate (301), and the second sliding block (307) is connected with the second sliding block (307), and the second sliding block (307) is connected with the bottom plate (307) through the second sliding block (307).
- 4. The hard carton conveying line system according to claim 1, wherein the stacking pushing assembly (60) comprises a stacking cylinder positioning plate (601), a stacking plate mounting seat (603) and a stacking plate (605), a bar-shaped groove is formed in the middle of the stacking cylinder positioning plate (601), a stacking cylinder (602) is mounted on the side edge of the bar-shaped groove through a support (612), a fifth exhaust throttle valve is arranged on the stacking cylinder (602), fifth buffer seats (609) are arranged at two ends of the bar-shaped groove, a fifth oil pressure buffer (610) is connected to the fifth buffer seats (609), a fifth proximity sensor (613) is arranged on the side edge of the stacking cylinder positioning plate (601), a stacking sliding block (607) and a fifth collision block (611) are arranged on the stacking plate mounting seat (603), the stacking plate (605) is connected with the stacking plate mounting seat (603) through a connecting rod (604), and the stacking plate (603) is connected with the stacking cylinder positioning plate (601) through a sliding rail (603) in a sliding fit mode.
- 5. The rigid carton conveyor line system according to claim 1, characterized in that said bag-removing collector (3) comprises a support assembly (3001), a translation adjustment assembly (3002) and a suction assembly (3003); The support assembly (3001) comprises a box body and a support bracket which are respectively positioned at the upper part and the lower part of the support assembly (3001), wherein the translation adjusting assembly (3002) is arranged in the box body; The suction assembly (3003) is connected with the translation adjusting assembly (3002), the suction assembly (3003) comprises a plurality of suction pipe mounting plates (3004), each suction pipe mounting plate (3004) comprises a fixing part (3101), a connecting part (3102) and a mounting part (3103), a buffer supporting rod (3104) is arranged on each mounting part (3103), one end of each buffer supporting rod (3104) is connected with a suction pipe seat (3105), and at least one suction pipe (3107) is arranged on each suction pipe seat (3105).
- 6. The hard sliver conveying line system according to claim 1, characterized in that the sliver accumulator part (4) comprises a frame (4000), lifting mechanisms (4001) arranged on two sides of the frame (4000), an upper layer belt conveyor (4002) which is arranged between the two groups of lifting mechanisms (4001) and is used for conveying hard sliver cans, a sucking disc mechanism (4003) used for sucking the hard sliver cans on the upper layer belt conveyor or a lifting tray (4005) and a translation mechanism (4004) connected with the sucking disc mechanism (4003), The lifting mechanism (4001) drives the lifting tray (4005) for placing the hard strip box to lift, and the translation mechanism (4004) drives the sucker mechanism (4003) to move in a translation path formed between the lifting mechanism (4001) and the upper layer belt conveyor (4002).
- 7. The hard sliver conveying line system according to claim 1, characterized in that the diverting member (5) comprises a conveying main line (5000), a plurality of conveying branch lines (5001), a diverting drive assembly (5002) for diverting hard slivers from the conveying main line (5000) to the conveying branch lines (5001); The conveying branch line (5001) comprises a conveying chain component (5003) for conveying hard cans, a can lifting mechanism (5004) for picking up the hard cans on the conveying chain component (5003) and conveying the hard cans to a manual station in a descending mode, and the conveying chain component (5003) and the can lifting mechanism (5004) are respectively in communication connection with the controller.
- 8. The hard cassette conveyor line system according to claim 7, wherein the cassette lifting mechanism (5004) comprises a lifting bracket (5005), a hook strip bracket (5006) arranged at two sides of the lifting bracket (5005), a hook strip (5007) positioned in the hook strip bracket (5006) and used for placing hard cassettes, a transition belt conveyor (5008) which is in butt joint with the conveyor chain assembly (5003) and used for conveying the hard cassettes, a pushing component (5009) used for pushing the hard cassettes on the transition belt conveyor (5008) onto the hook strip (5007), and a driving component (5010) used for driving the hook strip (5007) to do lifting motion along the hook strip bracket (5006); a placing cavity for placing the hard strip box is formed between the two groups of hook plate belts (5007), the placing cavity corresponds to the pushing-in component (5009), and the driving component (5010) drives the hard strip box pushed onto the hook plate belts (5007) to descend to a manual station.
- 9. Method of operating a hard magazine conveyor line system according to any one of claims 1 to 8, comprising the steps of: s1, conveying the hard strip box into a box opening machine component (1), performing glue removing treatment on the hard strip box, and conveying the hard strip box after glue removing into a transferring and pushing box component (2); S2, unstacking the hard strip boxes entering the transferring box pushing component (2) and removing foam plates, then conveying the processed hard strip boxes into a bag removing and collecting machine (3), and removing and recycling each packaging bag coated outside the hard strip boxes; S3, lifting the hard strip box with the packaging bag removed for the first time, conveying the hard strip box into a strip storage component (4), and conveying or storing the hard strip box in the strip storage component (4) according to the states of an upstream machine and a downstream machine; S4, carrying out secondary lifting on the hard strip box conveyed in the strip storage part (4), conveying the hard strip box to the position of the splitting part (5), splitting the hard strip box through the splitting part (5), and enabling the hard strip box to descend to the manual station through the splitting part (5).
Description
Hard strip box conveying line system and operation method thereof Technical Field The invention relates to the technical field of assembly line automation equipment, in particular to a hard strip box conveying line system and an operation method thereof. Background At present, a cigarette packet cannot be packaged into a strip by using a packaging machine in a hard strip box cigarette used in the market, most of cigarettes are hard strip boxes purchased from outside, when a hard strip box manufacturer delivers the cigarettes, a hard strip box is packaged and delivered to a cigarette factory, after the cigarettes are delivered to the cigarette factory, the cigarettes are required to be manually unpacked, and the hard strip box in the box is taken out and carried to a designated station for use. This process needs the manual work to scratch the carton viscose back, opens the carton and takes out barrel and cystosepiment, removes the membrane to the barrel to and the cystosepiment is retrieved, and manual operation's work efficiency is lower, and has wasted a large amount of manpower and materials. The economic benefits of the tobacco factories depend on the size of the yield, so that the production efficiency is very important for the tobacco factories, the technical content of manual unpacking, film removing and carrying is low, time and labor are wasted, a hard strip box conveying line system is needed in the market to replace the technical processes of manual unpacking, film removing and carrying, the production efficiency is improved, meanwhile, the saved manpower and material resources can be used for carrying out other distribution, the culture staff can carry out work with higher technical content, the staff mobility of an operation site is reduced, the automation degree of the site is improved, and the working order of the operation site is more standard and efficient. Disclosure of Invention In order to solve the technical problems, the invention provides a hard carton conveying line system and an operation method thereof. The technical scheme for solving the technical problems is as follows, the hard strip box conveying line system comprises: The box opener component is used for carrying out a glue removing and box pushing process on the hard carton; The transferring box pushing component is in butt joint with the outlet end of the box opening machine component and is used for unstacking the hard strip boxes sent out by the box opening machine component and removing the foam plates; the bag removing and collecting machine is butted with a single-row hard strip box pushed out by the transferring box pushing component and is used for removing and recovering each packaging bag covered outside the hard strip box; A rod accumulator member that interfaces with the bag removal collector and adjusts a hard rod case supply state of the upstream machine and the downstream machine by the rod accumulator member; The dividing component is in butt joint with the outlet end of the strip storage component and is used for carrying out multi-station distribution storage on the hard strip box; And a controller for controlling the box opening machine component, the transfer box pushing component, the bag removing and collecting machine, the strip storage component and the flow dividing component to perform corresponding actions respectively. Further, the unpacking machine part comprises an unpacking main body support, an unpacking electric cabinet, a conveying roller, an upper flip unpacking station, a lower flip unpacking station and a push-out station, wherein the unpacking electric cabinet is arranged below the unpacking main body support, the conveying roller is positioned in the unpacking main body support and used for conveying the hard strip box, and the upper flip unpacking station, the lower flip unpacking station and the push-out station are positioned in the unpacking main body support and are sequentially arranged along the moving direction of the hard strip box; A transverse adhesive opening knife and an upper flip cover adhesive opening knife are arranged on the upper flip cover unpacking station, and adhesive opening operation is carried out on the adhesive tape at the transverse position of the hard strip box and the adhesive tape at the upper flip cover; A lower flip cover glue opening knife is arranged at the lower flip cover box opening station, and glue opening operation is carried out on the adhesive tape at the lower flip cover; The pushing-out station is provided with a side-turning plate supporting rod inserting cylinder, a stack pushing cylinder and a box clamping and pressing cylinder, the side-turning plate supporting rod inserting cylinder is used for opening all turning plates, and after all turning plates are opened, the stack pushing cylinder and the box clamping and pressing cylinder are matched to push out the hard strip box in the paper box from the paper box. Further, the transferring