CN-118768339-B - Mechanical rapid soaking device and use method

CN118768339BCN 118768339 BCN118768339 BCN 118768339BCN-118768339-B

Abstract

The invention relates to a mechanical rapid soaking device and a using method thereof. Including clean groove and liftable formula float case, but liftable formula float case includes porous suspension soaking case and manual elevating gear, be provided with the sanitizer in the clean groove, but the position of clean groove matching porous suspension soaking case is provided with the slide guide bar of vertical setting, but the upper cover of porous suspension soaking case is connected on the box openably, be provided with the retaining member that is used for accomplishing the locking to the upper cover under the cleaning state on the box, there is the space that is used for loading the work piece of waiting to clean the box inside, but the bottom of the box of porous suspension soaking case is connected with buoyancy subassembly for the box of loading preset quantity work piece is under natural state, buoyancy subassembly can float on the sanitizer liquid level, under the cleaning state, but the buoyancy of buoyancy subassembly is overcome to the suspension soaking case through manual elevating gear control, soak in the sanitizer completely. The invention reduces the labor intensity of staff, improves the operation flow and improves the working efficiency.

Inventors

CHAI JING
GAO HONGXIA
ZHOU LEI
CHEN JIANMIN
CUI ZHAOPENG
FU LIANDI
WANG YANMEI

Assignees

复星雅立峰(大连)生物制药有限公司

Dates

Publication Date: 20260505
Application Date: 20240613

Claims (7)

1. The mechanical rapid soaking device is characterized by comprising a cleaning tank and at least one liftable floating box arranged in the cleaning tank, wherein the liftable floating box comprises a porous floatable soaking box and a manual lifting device, a preset amount of cleaning agent is arranged in the cleaning tank, a longitudinally arranged slide guide rod is arranged at the position of the cleaning tank, which is matched with the porous floatable soaking box, an upper cover of the porous floatable soaking box is connected to the box in an openable manner, a locking piece for locking the upper cover in a cleaning state is arranged on the box, a space for loading a workpiece to be cleaned is reserved in the box, a buoyancy component is connected to the bottom of the box of the porous floatable soaking box, so that the box for loading the workpiece with the preset amount can float on the surface of the cleaning agent in a natural state, a slide guide traction chain is arranged on the outer wall of the box, a connecting piece for connecting with the manual lifting device is arranged at the bottom of the buoyancy component, and the buoyancy component can be completely overcome by controlling the floatable cleaning agent in the cleaning agent through the manual lifting device under the cleaning state; The connecting piece is three fixed rings, wherein the first fixed ring and the second fixed ring are respectively arranged at two ends of the buoyancy component, the third fixed ring is arranged in the middle of the buoyancy component, the tail end of a steel wire rope of the manual lifting device comprises a first steel wire rope and a second steel wire rope, the first steel wire rope passes through the first fixed ring and the third fixed ring and then is connected with a rotating lock tongue with a shaft of the locking piece, and the second steel wire rope is connected to the second fixed ring; The locking piece is a buoyancy countermeasure lock, the buoyancy countermeasure lock completes automatic locking with the upper cover in a cleaning state, and the buoyancy countermeasure lock automatically completes automatic unlocking with the upper cover in a floating state of the multi-hole floatable soaking box after the cleaning is completed; The buoyancy anti-lock comprises a shell, a lock tongue rotating shaft supporting seat, a belt shaft rotating lock tongue, a lock tongue tensioning reversing supporting block and an unlocking counterweight, wherein the shell is fixed on the side face of the end part of a porous side plate through bolts, one end of the lock tongue tensioning reversing supporting block is fixed on the lock tongue rotating shaft supporting seat, the other end of the lock tongue tensioning reversing supporting block is fixedly provided with a reversing ring for reversing a steel rope tensioned by the belt shaft rotating lock tongue, the lock tongue rotating shaft supporting seat is respectively sleeved on two sides of a shaft of the belt shaft rotating lock tongue and then is fixed on the front side of the shell, the unlocking counterweight is fixed at the tail end of the belt shaft rotating lock tongue, when the steel rope is in a loosening state, under the action of gravity of the unlocking counterweight, the other end of the belt shaft rotating lock tongue is in a lifting state, namely, a lock edge far away from a porous side turning plate is arranged on the side of the belt lock edge, the porous side turning plate can be freely opened or closed, and gaps are formed in the middle of the front side and the bottom side of the shell, so that the belt shaft rotating lock tongue can rotate up and down around the shaft.
2. The mechanical rapid soaking device according to claim 1, wherein the guide ring is arranged on the inner bottom surface of the cleaning tank, and the corrosion-resistant steel rope on the manual lifting device is fixed at the bottom of the porous floatable soaking tank after passing through the guide ring on the inner bottom surface of the cleaning tank.
3. The mechanical rapid soaking device according to claim 1, wherein the porous floatable soaking box comprises porous side plates, a porous bottom plate and an upper cover, the porous side plates and the porous bottom plate jointly enclose a main body part of the porous floatable soaking box, the porous bottom plate is connected with the buoyancy component, the upper cover is a porous side turning plate with a locking edge, the porous side turning plate with the locking edge is connected with one of the porous side plates through a hinge, and the locking piece is arranged on the porous side plate opposite to the porous side plate.
4. The mechanical rapid soaking device according to claim 1, wherein the buoyancy component is a porous buoyancy base, the porous buoyancy base is composed of a plurality of vacuum-tight air bags, and the bottom of the porous buoyancy base is provided with a preset gradient, namely, two ends of the vacuum-tight air bags have a certain gradient.
5. The mechanical rapid soaking device according to claim 1, wherein the manual lifting device comprises a fixed support, a winding disc, a rocking bar, a rotating sleeve, a sliding support frame, a fixed pin and a pressing pin spring, the fixed support is fixed at the top end of the side face of the cleaning groove, the winding disc is arranged inside the fixed support, the rocking bar is connected with the winding disc, the other end of the rocking bar penetrates through the rotating sleeve, the sliding support frames are arranged at the two ends of the rotating sleeve, the sliding support frames close to the winding disc side are connected with the tail parts of the fixed pin through flexible wires, the other end of the fixed pin penetrates through a reserved hole of the rocking bar, and the fixed pin penetrates into a fixed hole of the fixed support in front of the fixed support under the action of the pressing pin spring when no force acts on the fixed pin by the sliding support frames.
6. The mechanical rapid soaking device according to claim 5, wherein the manual lifting device further comprises a pinion, a rotary indicator disc and a reading pointer, the pinion is arranged between the rocker and the winding disc, the rotary indicator disc is fixed on the fixed support, the outside of the rotary indicator disc is meshed with the pinion, the reading pointer is positioned below the rotary indicator disc, and the reading pointer is fixed on the fixed support.
7. A method of using the mechanical rapid infusion device of any one of claims 1-6, comprising the steps of: Holding the rotating sleeve to drive the sliding support frame and the fixed pin to move backwards by force, withdrawing the fixed pin from the fixed hole of the fixed support, shaking the rocker to pay off the wire, gradually floating the multi-hole floatable soaking box upwards along the slideway guide rod under the buoyancy effect, holding the rotating sleeve to move forwards after reaching a preset position, installing the fixed pin to the fixed hole of the fixed support, and opening the upper cover to load the sample into the multi-hole floatable soaking box; And 2, washing the sample of the multi-hole floatable soaking box, namely holding the rotating sleeve to drive the sliding support frame and the fixed pin to move backwards by force, enabling the fixed pin to withdraw from the fixed hole of the fixed support, rocking the rocker to take up the wire, gradually moving downwards along the slideway guide rod, and when the to-be-processed utensil in the multi-hole floatable soaking box starts to contact with the cleaning agent, enabling the to-be-processed utensil to generate buoyancy to act on the multi-hole side turning plate with the lock, automatically closing the buoyancy anti-lock, holding the rotating sleeve to move forwards, and installing the fixed pin to the fixed hole of the fixed support to finish soaking and washing of the to-be-processed utensil.

Description

Mechanical rapid soaking device and use method Technical Field The invention relates to the technical field of cleaning, disinfection and sterilization of appliances, in particular to a soaking device which can quickly immerse various appliances in a cleaning agent at one time in a production process and can automatically float when being taken out. In particular to a mechanical rapid soaking device for cleaning, disinfecting and sterilizing a container by a cleaning groove in the vaccine production process and a use method thereof. Background With the development of society and age, national living standard is greatly improved, people pay more attention to health, the cognition of breeding and seedling raising is continuously improved, meanwhile, the demand is continuously increased, the yield of vaccine industry is also increased, the workload of cleaning, disinfecting and sterilizing appliances in the production process is increased, the process of pressing the to-be-treated appliances into the cleaning agent is time-consuming and labor-consuming, in addition, the direction of the appliances with bubbles is adjusted to remove the bubbles in the operation, and the appliances are required to be fished up one by one and cleaned when taken out after being soaked. In the above process, workers are in contact with corrosive cleaning agents, and even if protective devices (such as rubber gloves, protective masks, protective aprons and the like) are carried in the whole process, the risk of splashing on skin or clothes exists. Obviously, the original pure manual operation cannot keep up with the needs of the times and the development of the industry, so that the labor intensity of workers is high, the efficiency is low, and the production and the development of the industry of enterprises are seriously influenced. Therefore, it is important to find a device capable of improving the current working state, especially a device capable of enabling workers to quickly immerse a batch of devices in the cleaning agent without touching the cleaning agent, automatically removing bubbles in the devices, enabling the cleaning agent to be filled in the devices, actively floating when the devices are taken out, and automatically controlling the cleaning agent in the devices. Disclosure of Invention According to the technical problems, the mechanical rapid soaking device and the use method are provided, and the mechanical rapid soaking device is suitable for cleaning and sterilizing the devices in laboratories and production, particularly a mechanical rapid soaking device which uses a cleaning groove to clean and sterilize the devices in vaccine production, can enable workers to rapidly soak a batch of devices into the cleaning agent under the condition of not contacting the cleaning agent, can automatically remove bubbles in the devices, enables the cleaning agent to be filled in the devices, enables the devices to float actively when taken out, and realizes automatic cleaning control of the cleaning agent in the devices. The invention can not only reduce the labor intensity of workers, optimize the working flow and improve the working efficiency, but also avoid the workers from contacting with cleaning agents (corrosive liquid), thereby greatly improving the safety during working and meeting the biological safety requirement advocated by the current pharmaceutical industry. The invention adopts the following technical means: The utility model provides a quick soak device of mechanical type, includes the cleaning tank and sets up in at least one liftable formula flotation tank in the cleaning tank, but liftable formula flotation tank includes porous suspension soaking tank and manual elevating gear, be provided with the detergent of predetermineeing the volume in the cleaning tank, the cleaning tank matches the position of porous suspension soaking tank and is provided with the slide guide bar of vertical setting, but the upper cover of porous suspension soaking tank is connected openly on the box, is provided with the retaining member that is used for accomplishing the locking to the upper cover under the washing state on the box, and there is the space that is used for loading the work piece of waiting to clean in the box inside, but the bottom of the box of porous suspension soaking tank is connected with buoyancy subassembly for the box that loads the work piece of predetermineeing the volume can float on the detergent liquid level under the natural state, the box outer wall is provided with slide guide traction chain, slide guide traction chain cup joints on slide guide bar, the bottom of buoyancy subassembly is provided with be used for with the connecting piece that links to each other with manual elevating gear, under the washing state, but the buoyancy of the suspension soaking tank is controlled through manual elevating gear and is floated in the buoyancy of the buoyancy subassembly and is overcome in the detergent