CN-120218775-B - Emergency line changing method, system and interaction method for double-outlet cigarette sorting line

CN120218775BCN 120218775 BCN120218775 BCN 120218775BCN-120218775-B

Abstract

The application discloses an emergency line changing method, an emergency line changing system and an interaction method for a double-outlet cigarette sorting line, which belong to the technical field of computers, and the method comprises the steps of continuously monitoring equipment operation data of the double-outlet cigarette sorting line to obtain a fault monitoring result; according to the fault monitoring result, suspending the sorting operation of the sorting line and the warehouse-in and warehouse-out operation of the spare part warehouse, transferring the unset order of the fault side to the normal side for cross sorting according to the fault monitoring result, recovering the sorting operation until the replenishment condition of the ex-warehouse cigarettes on the replenishment line meets the preset first condition, acquiring the minimum unset sorting serial number, initializing the replenishment line and the sorting line, and rescheduling the unset order according to the minimum unset sorting serial number and the fault monitoring result, so as to complete the emergency line replacement. The embodiment of the application is beneficial to realizing quick and flexible emergency line replacement of the double-outlet cigarette sorting line, and meets the requirement of tobacco logistics on timeliness.

Inventors

ZHANG HUINA
CHEN CHENGJIA
CHEN XINGHUA
YANG MEIXIAN
Zhi Qinghuan

Assignees

广东烟草阳江市有限责任公司

Dates

Publication Date: 20260505
Application Date: 20250214

Claims (8)

1. The emergency line changing method for the double-outlet cigarette sorting line is characterized by comprising the following steps of: Continuously monitoring equipment operation data of the double-outlet cigarette sorting line to obtain a fault monitoring result; Suspending sorting operation of the sorting line and warehouse-in and warehouse-out operation of the spare part warehouse according to the fault monitoring result; Transferring an order which is not issued by a fault side to a normal side for cross sorting according to the fault monitoring result, and recovering the sorting operation until the replenishment condition of the ex-warehouse cigarettes on a replenishment line meets a preset first condition, wherein the fault side refers to the side containing fault equipment in the double-outlet cigarette sorting line; acquiring a minimum serial number which is not started to be sorted; initializing the replenishment line and the sorting line; rescheduling the unsorted orders according to the minimum unsorted serial numbers and the fault monitoring result, and completing emergency line changing; and transferring the order which is not sent by the fault side to the normal side for cross sorting according to the fault monitoring result, and recovering the sorting operation until the replenishment condition of the ex-warehouse cigarettes on the replenishment line meets a preset first condition, wherein the method comprises the following steps of: obtaining a fault equipment number from the fault monitoring result; determining a fault sub-line on the double-outlet cigarette sorting line according to the fault equipment number, and taking the fault sub-line as a fault sub-line; Taking one side of the fault sub-line as a fault side and the other side as a normal side; Acquiring a final sorting serial number, an order which is not issued by a fault side and an order which is not issued by a normal side; determining a cross sorting start serial number according to the last sorting serial number; generating a first sorting parameter according to the cross sorting start serial number, the order which is not issued by the fault side and the order which is not issued by the normal side based on a principle of cross sorting of orders on two sides and a corresponding relation of sub lines on two sides; generating first sorting instruction data according to the first sorting parameters; and carrying out cross sorting on the normal side according to the first sorting instruction data until the replenishment condition of the delivered cigarettes on the replenishment line meets a preset first condition.
2. The method according to claim 1, wherein the suspending sorting operations of the sorting line and the warehouse-in and warehouse-out operations of the spare parts library according to the fault monitoring result comprises the steps of: When the equipment fails, acquiring operation data of the failed equipment from the failure monitoring result; Obtaining a fault code according to the operation data; the fault code is combined, and the fault equipment is overhauled by the presence of an operator; Acquiring the fault restoration difficulty fed back by the operator; And when the fault restoration difficulty meets a preset second condition, suspending sorting operation of the sorting line and warehouse-in and warehouse-out operation of the spare part warehouse.
3. The method according to claim 1, wherein the generating the first sorting parameter based on the principle of cross sorting of orders on both sides and the correspondence between sub-lines on both sides according to the cross sorting start serial number, the order not placed on the fault side and the order not placed on the normal side includes the steps of: replacing the fault side sub-line in the fault side unreleased order with the normal side sub-line corresponding to the same smoke bin; Taking the non-issued orders marked by the cross sorting start serial numbers as the start, and determining a first sorting order according to the way that the non-issued orders on the fault side and the non-issued orders on the normal side are alternated to obtain an order set to be sorted; and generating a first sorting parameter according to the first sorting order and the order details of the to-be-sorted order set.
4. The method of claim 1, wherein rescheduling the unsorted order to complete the emergency line change based on the minimum unsorted line number and the fault monitoring result, comprising the steps of: determining the number of the fault equipment according to the fault monitoring result; Determining a fault sub-line on the double-outlet cigarette sorting line according to the fault equipment number, wherein the fault sub-line is used as a fault sub-line; Taking one side of the fault sub-line as a fault side and the other side as a normal side; Removing all sub-lines of the fault side, and generating a second sorting parameter according to the minimum unsorted sorting serial number and the unsorted order; and generating second sorting instruction data according to the second sorting parameters to obtain a rescheduling result.
5. The method of claim 4, wherein said culling all sub-lines of said fault side generates a second sort parameter based on said minimum unsorted sort line number and unsorted order, comprising the steps of: summarizing the unsorted orders according to the distribution lines to obtain the sorting total amount and the second sorting order of each distribution line; Numbering the unsorted orders according to the second sorting order from the minimum unsorted serial number; And generating a second sorting parameter according to the numbered result, the second sorting order and the order details of the unsorted orders.
6. The method of claim 1, wherein the step of determining the position of the substrate comprises, Before the step of transferring the order which is not sent by the fault side to the normal side for cross sorting according to the fault monitoring result and recovering the sorting operation until the replenishment condition of the delivered cigarettes on the replenishment line meets the preset first condition, the method further comprises the step of informing an operator to process the ordered cigarettes in the sorting of the fault side sorting line; Before the step of initializing the restocking line and the sorting line, the method further comprises the step of informing the operator of handling the cigarettes that have been taken out of the warehouse but for which restocking has not been completed.
7. An interaction method for emergency line replacement of a double-outlet cigarette sorting line is characterized by comprising the following steps of: When equipment faults of the double-outlet cigarette sorting line are monitored, and the fault restoration difficulty meets a preset second condition, suspending sorting operation of the sorting line and warehouse-in and warehouse-out operation of a spare part warehouse through a sorting monitoring system; the fault monitoring result and the cross sorting start serial number are sent to a sorting information management system through the sorting monitoring system; generating first sorting instruction data according to the fault monitoring result and the cross sorting start serial number by the sorting information management system; The first sorting instruction data is acquired through the execution equipment, and the normal side is subjected to cross sorting until the replenishment condition of the delivered cigarettes on the replenishment line meets a first condition, and sorting is forcedly ended; Acquiring a minimum non-starting sorting serial number through the sorting monitoring system; Initializing the replenishment line and the sorting line through the sorting monitoring system; Sending a minimum unsorted sorting serial number to the sorting information management system through the sorting monitoring system, and rescheduling unsorted orders through the sorting information management system according to the minimum unsorted sorting serial number and the fault monitoring result; The scheduling result is sent to a spare part library monitoring system, the sorting monitoring system and the execution equipment through the sorting information management system, so that emergency line changing is completed; The method further comprises the step of determining the cross sorting start serial number, wherein the step of determining the cross sorting start serial number comprises the following steps: obtaining a fault equipment number from the fault monitoring result; determining a fault sub-line on the double-outlet cigarette sorting line according to the fault equipment number, and taking the fault sub-line as a fault sub-line; Taking one side of the fault sub-line as a fault side and the other side as a normal side; Acquiring a final sorting serial number, an order which is not issued by a fault side and an order which is not issued by a normal side; determining a cross sorting start serial number according to the last sorting serial number; the first sorting instruction data is generated by the sorting information management system according to the fault monitoring result and the cross sorting start serial number, and the method comprises the following steps: generating a first sorting parameter according to the cross sorting start serial number, the order which is not issued by the fault side and the order which is not issued by the normal side based on a principle of cross sorting of orders on two sides and a corresponding relation of sub lines on two sides; And generating the first sorting instruction data according to the first sorting parameters.
8. Emergent line system of trading of two outlet cigarette letter sorting lines, its characterized in that includes: The sorting monitoring system is used for continuously monitoring equipment operation data of the double-outlet cigarette sorting line to obtain a fault monitoring result, suspending sorting operation of the sorting line and warehouse-in and warehouse-out operation of a spare part warehouse according to the fault monitoring result, transferring an order which is not issued by a fault side to a normal side for cross sorting according to the fault monitoring result, recovering the sorting operation until a replenishment condition of the ex-warehouse cigarettes on a replenishment line meets a preset first condition, wherein the fault side refers to one side of the double-outlet cigarette sorting line which contains fault equipment, and the normal side refers to one side of the double-outlet cigarette sorting line which does not contain the fault equipment, and is also used for acquiring a minimum not-started sorting serial number; the sorting information management system is used for generating sorting data required by sorting and rescheduling the unsorted orders according to the minimum unsorted serial numbers and the fault monitoring results; the spare part library monitoring system is used for replenishing according to the sorting data generated by the sorting information management system; And transferring the order which is not sent by the fault side to the normal side for cross sorting according to the fault monitoring result, and recovering the sorting operation until the replenishment condition of the ex-warehouse cigarettes on the replenishment line meets a preset first condition, wherein the method is specifically used for: obtaining a fault equipment number from the fault monitoring result; determining a fault sub-line on the double-outlet cigarette sorting line according to the fault equipment number, and taking the fault sub-line as a fault sub-line; Taking one side of the fault sub-line as a fault side and the other side as a normal side; Acquiring a final sorting serial number, an order which is not issued by a fault side and an order which is not issued by a normal side; determining a cross sorting start serial number according to the last sorting serial number; generating a first sorting parameter according to the cross sorting start serial number, the order which is not issued by the fault side and the order which is not issued by the normal side based on a principle of cross sorting of orders on two sides and a corresponding relation of sub lines on two sides; generating first sorting instruction data according to the first sorting parameters; and carrying out cross sorting on the normal side according to the first sorting instruction data until the replenishment condition of the delivered cigarettes on the replenishment line meets a preset first condition.

Description

Emergency line changing method, system and interaction method for double-outlet cigarette sorting line Technical Field The application relates to the technical field of computers, in particular to an emergency line changing method, an emergency line changing system and an interaction method for a double-outlet cigarette sorting line. Background Tobacco logistics sorting lines generally adopt a double-outlet structure, and parallel sorting operation is realized by arranging two sorting lines or two sorting outlets, so that order sorting cigarettes of two distribution lines are separated at the front end of sorting, and follow-up operations such as sorting, coding, packaging, labeling, code tray (cage car) and the like are performed from two different outlets, so that sorting efficiency and equipment utilization rate are improved. However, equipment failure is unavoidable, and when one side fails, the sorter is stopped, which affects production efficiency and order interaction. The existing emergency scheme is usually used for sorting work of fully manually processing fault sides, is complex in operation and low in efficiency, and cannot meet the requirement of tobacco logistics on timeliness. Disclosure of Invention In order to solve at least one of the problems, the main purpose of the embodiments of the present application is to provide a quick and flexible emergency line changing method, system and interaction method for a double-outlet cigarette sorting line. In order to achieve the above purpose, an aspect of the embodiments of the present application provides a method for emergency line change of a double-outlet cigarette sorting line, where the method includes: Continuously monitoring equipment operation data of the double-outlet cigarette sorting line to obtain a fault monitoring result; Suspending sorting operation of the sorting line and warehouse-in and warehouse-out operation of the spare part warehouse according to the fault monitoring result; Transferring an order which is not issued by a fault side to a normal side for cross sorting according to the fault monitoring result, and recovering the sorting operation until the replenishment condition of the ex-warehouse cigarettes on a replenishment line meets a preset first condition, wherein the fault side refers to the side containing fault equipment in the double-outlet cigarette sorting line; acquiring a minimum serial number which is not started to be sorted; initializing the replenishment line and the sorting line; And rescheduling the unsorted orders according to the minimum unsorted serial numbers and the fault monitoring result, and completing emergency line changing. In some embodiments, according to the fault monitoring result, suspending the sorting operation of the sorting line and the warehouse-in and warehouse-out operation of the spare part warehouse, including the following steps: When the equipment fails, acquiring operation data of the failed equipment from the failure monitoring result; Obtaining a fault code according to the operation data; the fault code is combined, and the fault equipment is overhauled by the presence of an operator; Acquiring the fault restoration difficulty fed back by the operator; And when the fault restoration difficulty meets a preset second condition, suspending sorting operation of the sorting line and warehouse-in and warehouse-out operation of the spare part warehouse. In some embodiments, the transferring the order not placed on the fault side to the normal side for cross sorting according to the fault monitoring result, and recovering the sorting operation until the replenishment condition of the ex-warehouse part cigarettes on the replenishment line meets a preset first condition, including the following steps: Obtaining a fault equipment number from the fault side monitoring result; determining a fault sub-line on the double-outlet cigarette sorting line according to the fault equipment number, and taking the fault sub-line as a fault sub-line; Taking one side of the fault sub-line as a fault side and the other side as a normal side; Acquiring a final sorting serial number, an order which is not issued by a fault side and an order which is not issued by a normal side; determining a cross sorting start serial number according to the last sorting serial number; generating a first sorting parameter according to the cross sorting start serial number, the order which is not issued by the fault side and the order which is not issued by the normal side based on a principle of cross sorting of orders on two sides and a corresponding relation of sub lines on two sides; generating first sorting instruction data according to the first sorting parameters; and carrying out cross sorting on the normal side according to the first sorting instruction data until the replenishment condition of the delivered cigarettes on the replenishment line meets a preset first condition. In some embodiments, the generating th