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CN-120816270-B - Manufacturing and forming method for steel wire mesh skeleton pipe

CN120816270BCN 120816270 BCN120816270 BCN 120816270BCN-120816270-B

Abstract

S1, utilize cross to position the inserted link to pay-off the steel wire and roll up and fix on cross to position the inserted link to position by utilizing the magnetic force to stop the electromagnetic ring, adsorb and fix the position of metal stopper and cross to position the inserted link, pass steel wire to weld steel wire butt joint box, tightening the leading wheel, burr cleaning channel and steel wire welding wheel that support the axle bed top, the invention is rational in infrastructure, safe and convenient to use, through detecting the cooperation of camera, automatically controlled wire clamp, electric push rod of sleeve pipe and hydraulic pressure clamp, make the detection camera observe the steel wire passing through inside the steel wire butt joint box, thus carry on the clamping fixation to the end of the old steel wire, make it limit under the hydraulic pressure clamp, prevent the phenomenon that the steel wire is used up, facilitate moving hydraulic pressure clamp and sleeve pipe to the top of the end of the old steel wire at the same time.

Inventors

  • WU ZENGGUANG

Assignees

  • 盛迈迪管道科技沧州有限公司

Dates

Publication Date
20260505
Application Date
20250830

Claims (8)

  1. 1. A manufacturing and forming method for a steel wire mesh skeleton pipe is characterized by comprising the following steps of: S1, a cross positioning inserted rod (425) is matched with a stop electromagnetic ring (428), a steel wire unreeling reel (426) is installed, and then a steel wire passes through a steel wire butt joint box (401), a tightening guide wheel (504), a burr cleaning channel (507) and a steel wire welding wheel (506) which are positioned at the top of a welding support shaft seat (1) to be welded; s2, when a roll of steel wire is used up, the detection camera (414) detects that the tail end of the steel wire is close to the electric control wire clamping pliers (410), welding is stopped, the electric control wire clamping pliers (410) are started to clamp and fix the steel wire, and then the sleeve electric push rod (416) is started to push the hydraulic crimping pliers (417) and the sleeve to the position above the tail end of the steel wire; S3, simultaneously starting a pipe penetrating hydraulic ejector rod (408), pushing an electric control wire clamping clamp (410) and an old steel wire to ascend and penetrate into the sleeve, then conveying a new steel wire into the sleeve, stopping a wire feeding traction motor (404), starting a hydraulic crimping clamp (417), extruding the sleeve, and fixedly splicing two ends of the new steel wire and the old steel wire together for continuous preparation; S4, polishing the spliced position of the steel wire through a burr cleaning channel (507) by using a deburring polishing sand paper (514), reducing burrs, improving welding quality and collecting cleaned waste residues; The welding support shaft seat (1) is internally and rotatably connected with a traction rotary drum (2), a welding driving rotary disc (3) is fixedly sleeved on the outer side of the traction rotary drum (2), a quick wire changing and splicing traction mechanism (4) is arranged in the welding driving rotary disc (3) at equal intervals, and the quick wire changing and splicing traction mechanism (4) comprises a steel wire butt joint box (401); one end of the welding driving turntable (3) is clamped with a steel wire butt joint box (401), the top end and the bottom end inside the steel wire butt joint box (401) are symmetrically and rotationally connected with wire feeding clamping wheels (402), the outer sides of rotating shafts of the two wire feeding clamping wheels (402) are fixedly sleeved with power transmission gears (403), and one end of the steel wire butt joint box (401) is provided with a wire feeding traction motor (404); A wire pressing positioning wheel (405) is rotationally connected to the top of the wire butt joint box (401) corresponding to the wire feeding clamping wheel (402), and a lead wire deviation preventing pipe (406) is clamped to the bottom of the wire feeding clamping wheel (402) corresponding to the inner wall of the wire butt joint box (401); The steel wire butt joint box is characterized in that positioning support blocks (407) are symmetrically clamped on the inner wall of the steel wire butt joint box (401), a pipe penetrating hydraulic ejector rod (408) is arranged at the top end of each positioning support block (407), a steel wire traction seat (409) is clamped on the top end of each pipe penetrating hydraulic ejector rod (408), electric control wire clamping pliers (410) are arranged in the steel wire traction seat (409), steel wire anti-deflection sliding rods (411) are symmetrically and movably connected in the electric control wire clamping pliers (410) at equal intervals, an anti-deflection auxiliary clamping block (412) is clamped at the top end of each steel wire anti-deflection sliding rod (411), and butt joint buffer springs (413) are clamped between the corresponding steel wire anti-deflection sliding rods (411) and the electric control wire clamping pliers (410); A detection camera (414) is connected with the position of the inner wall of the steel wire butt joint box (401) corresponding to the top of the electric control wire clamping pliers (410) through a bolt; One end of the steel wire butt joint box (401) is clamped with a sleeve conveying channel (415), one end of the sleeve conveying channel (415) is provided with a sleeve electric push rod (416), and one end of the sleeve electric push rod (416) is provided with a hydraulic crimping clamp (417); The automatic feeding device is characterized in that a sleeve storage barrel (418) is clamped at the top end of the sleeve conveying channel (415), a compression pushing spring (419) is clamped inside the sleeve storage barrel (418), an extrusion pushing block (420) is clamped at the bottom end of the compression pushing spring (419), a material blocking folding groove (421) is formed in the top end of the inside of the sleeve conveying channel (415), a blanking baffle plate (422) is connected inside the material blocking folding groove (421) in a sliding mode, and an arc-shaped elastic plate (423) is clamped at one end of the blanking baffle plate (422); An annular mounting frame (424) is fixedly sleeved on the outer side of the welding driving turntable (3), a cross positioning inserting rod (425) is rotatably connected to one end of the annular mounting frame (424) corresponding to the positions on two sides of the steel wire butt joint box (401), a steel wire unreeling reel (426) is movably sleeved on the outer side of the cross positioning inserting rod (425), a metal limiting block (427) is clamped at the other end of the cross positioning inserting rod (425), and a stop electromagnetic ring (428) is arranged at one end of the annular mounting frame (424) corresponding to the position on one side of the metal limiting block (427); one end of the welding driving turntable (3) is equidistantly provided with a welding deviation preventing and cleaning mechanism (5), and the welding deviation preventing and cleaning mechanism (5) comprises a tightening adjusting frame (501); The welding driving turntable (3) is characterized in that one end of the welding driving turntable (3) is fixedly clamped with a tightening adjusting frame (501), the inside of the tightening adjusting frame (501) is movably connected with a lifting adjusting shaft seat (502), tightening adjusting springs (503) are fixedly clamped between the lifting adjusting shaft seat (502) and the tightening adjusting frame (501), and tightening guide wheels (504) are rotatably connected between the two lifting adjusting shaft seats (502); A welding adjusting seat (505) is connected to one end of the welding driving turntable (3) corresponding to one side position of the tightening adjusting frame (501) through a bolt, and a steel wire welding wheel (506) is rotatably connected to one end of the welding adjusting seat (505); A burr cleaning channel (507) is arranged at one end of the welding adjusting seat (505), and limiting anti-deflection wheels (508) are symmetrically and rotatably connected at the top and bottom positions of the inner wall of the burr cleaning channel (507); The two ends of the inner wall of the burr cleaning channel (507) are respectively and movably connected with a cleaning driving rod (509) at equal intervals, two opposite adjacent ends of the two cleaning driving rods (509) are respectively and fixedly connected with a swinging traction disc (510), two adjacent ends of the swinging traction discs (510) are respectively and rotatably connected with a polishing traction rotating plate (511), two adjacent ends of the polishing traction rotating plates (511) are respectively and rotatably connected with a circulating swing clamping seat (512), one end of each circulating swing clamping seat (512) is respectively and fixedly connected with a limiting sliding rod (513) at equal intervals, and the other end of each circulating swing clamping seat (512) is clamped with a thorn-removing polishing sand paper (514); The double-shaft driving motor (515) is installed at one side of the inner wall of the burr cleaning channel (507), and synchronous driving gears (516) are clamped at two ends of an output shaft of the double-shaft driving motor (515) and one end of a cleaning driving rod (509).
  2. 2. The method for manufacturing and forming the steel wire mesh skeleton pipe according to claim 1, wherein rubber backing rings are sleeved on the outer sides of the wire feeding clamping wheel (402) and the wire pressing positioning wheel (405), the pipe penetrating hydraulic ejector rod (408), the electric control wire clamping pliers (410), the detection camera (414) and the wire feeding traction motor (404) are powered through internal power supplies, the signal output end of the detection camera (414) is connected with the input ends of the pipe penetrating hydraulic ejector rod (408), the electric control wire clamping pliers (410) and the wire feeding traction motor (404), and the outer side of the wire drawing seat (409) is in sliding fit with the inner wall of the wire butt joint box (401).
  3. 3. The method for manufacturing and forming the steel wire mesh skeleton pipe according to claim 2, wherein a limit baffle is arranged on the inner wall of the steel wire butt joint box (401) at a position corresponding to one side of the sleeve conveying channel (415), a poking piece is clamped at the top position of one end of the hydraulic crimping pliers (417), a supplementing groove is formed in the bottom position of the outer side of the sleeve storage barrel (418), one end of the arc-shaped elastic plate (423) is in sliding connection with the inner wall of the material blocking folding groove (421), and one end of the blanking baffle (422) is provided with an inclined plane.
  4. 4. The method for manufacturing and forming the steel wire mesh skeleton pipe according to claim 3, wherein the hydraulic crimping pliers (417), the sleeve electric push rod (416) and the stop electromagnetic ring (428) are powered by an external power supply, and input ends of the hydraulic crimping pliers (417), the sleeve electric push rod (416) and the stop electromagnetic ring (428) are connected with signal output ends of the detection camera (414).
  5. 5. The method for manufacturing and forming the steel wire mesh skeleton pipe according to claim 1, wherein the top end and the bottom end of the burr cleaning passage (507) are respectively clamped with an extension protective baffle (517), a waste residue suction passage (518) is arranged in the extension protective baffle (517), and one end of the waste residue suction passage (518) is symmetrically clamped with an air inlet communicating pipe (519); The waste residue collecting box is characterized in that the other end of the air inlet communicating pipe (519) is connected with a waste residue conveying pipe (520) in a clamping mode, the other end of the waste residue conveying pipe (520) is connected with a powerful dust collecting channel (521) in a clamping mode, a waste residue collecting box (522) is arranged at one end of the powerful dust collecting channel (521), and miniature dust collecting fans (523) are symmetrically arranged at positions, corresponding to one side of the powerful dust collecting channel (521), of the inner wall of the waste residue collecting box (522).
  6. 6. The method for manufacturing and forming the steel wire mesh skeleton pipe according to claim 5, wherein a vertical rod is clamped inside the tightening adjusting frame (501), one end of the vertical rod penetrates through one end of the lifting adjusting shaft seat (502), the outer side of the lifting adjusting shaft seat (502) is in sliding connection with the inner wall of the tightening adjusting frame (501), and the steel wire welding wheel (506) is powered by an external power supply.
  7. 7. The method for manufacturing and forming the steel wire mesh skeleton tube according to claim 6, wherein rubber rings are sleeved on the outer sides of the limiting deviation prevention wheels (508) and the outer sides of the tightening guide wheels (504), two polishing traction rotating plates (511) on two opposite swinging traction discs (510) are distributed in a staggered mode, one end of the limiting sliding rod (513) penetrates through one end of the burr cleaning channel (507), and the two deburring polishing sand papers (514) are opposite in orientation.
  8. 8. The method for manufacturing and forming the steel wire mesh skeleton pipe according to claim 6, wherein the double-shaft driving motor (515) and the miniature dust suction fan (523) are powered by an internal power supply, three synchronous driving gears (516) positioned on the same side are sequentially attached, an air outlet is formed in one end of the waste residue collecting box (522), a filter screen is clamped in the air outlet, and a cabinet door is arranged at the other end of the waste residue collecting box (522).

Description

Manufacturing and forming method for steel wire mesh skeleton pipe Technical Field The invention relates to the technical field of steel wire mesh skeleton pipes, in particular to a manufacturing and forming method for a steel wire mesh skeleton pipe. Background At present, a long-term stability of a pipe structure is ensured by utilizing a welded steel wire mesh framework and plastics to form an interpenetrating polymer structure, such as a steel wire mesh framework welding device disclosed in the prior art, with the application number of CN201910699835.3, the pipe is driven by a radial adjusting mechanism to move along the radial direction of the steel wire mesh framework towards a direction approaching or separating from the steel wire mesh framework so as to form pressure increase or decrease of a weft at a welding point pressed by a welding wheel; however, when the steel wire is replaced, the equipment is manually replaced after the machine is stopped, a great amount of time is wasted, the preparation time is increased, the efficiency is affected, and accidents happen to the manual replacement, so that in order to avoid the technical problems, it is necessary to provide a manufacturing and forming method for the steel wire mesh skeleton pipe to overcome the defects in the prior art. Disclosure of Invention The invention provides a manufacturing and forming method for a steel wire mesh skeleton pipe, which can effectively solve the problems that when steel wires are replaced after being used up, the steel wires are replaced manually after being stopped, a large amount of time is wasted, the preparation time is increased, the efficiency is influenced, and accidents occur during manual replacement. In order to achieve the purpose, the invention provides the following technical scheme that the manufacturing and forming method for the steel wire mesh skeleton pipe comprises the following steps of: s1, installing a steel wire paying-off coil by utilizing the cooperation of a cross positioning inserted rod and a stop electromagnetic ring, and then welding the steel wire by passing through a steel wire butt joint box, a tightening guide wheel, a burr cleaning channel and a steel wire welding wheel which are positioned at the top of a welding support shaft seat; S2, when a roll of steel wire is used up, detecting that the tail end of the steel wire is close to the electric control wire clamping pliers through the detection camera, stopping welding, starting the electric control wire clamping pliers to clamp and fix the steel wire, and then starting the sleeve electric push rod to push the hydraulic crimping pliers and the sleeve to be above the tail end of the steel wire; s3, simultaneously starting a pipe penetrating hydraulic ejector rod, pushing an electric control wire clamping pliers and an old steel wire to ascend and penetrate into the sleeve, then conveying a new steel wire into the sleeve, stopping a wire feeding traction motor, starting a hydraulic crimping pliers, extruding the sleeve, fixedly splicing two ends of the new steel wire and the old steel wire together, and continuously preparing; S4, the spliced steel wires pass through a burr cleaning channel, the steel wire splicing position is polished through the deburring polishing sand paper, burrs are reduced, welding quality is improved, and cleaned waste residues are collected. According to the technical scheme, the inside of the welding support shaft seat is rotationally connected with the traction rotary drum, the outer side of the traction rotary drum is fixedly sleeved with the welding drive rotary disc, quick wire changing and splicing traction mechanisms are arranged in the welding drive rotary disc at equal intervals, and the quick wire changing and splicing traction mechanisms comprise steel wire butt joint boxes; The welding driving turntable is characterized in that one end of the welding driving turntable is clamped with a steel wire butt joint box, the top end and the bottom end inside the steel wire butt joint box are symmetrically and rotationally connected with wire feeding clamping wheels, the outer sides of rotating shafts of the two wire feeding clamping wheels are fixedly sleeved with power transmission gears, and one end of the steel wire butt joint box is provided with a wire feeding traction motor; the wire pressing positioning wheel is rotationally connected to the top of the wire butt joint box corresponding to the top of the wire feeding clamping wheel, and the wire deviation preventing pipe is clamped to the bottom of the wire feeding clamping wheel corresponding to the inner wall of the wire butt joint box; The steel wire butt joint box is characterized in that the inner wall of the steel wire butt joint box is symmetrically clamped with a positioning support block, the top end of the positioning support block is provided with a pipe penetrating hydraulic ejector rod, the top end of the pipe penetrating hydraulic eject