CN-121004088-B - Rotary system for vertical film plating machine with blower shell
Abstract
The invention relates to the technical field of coating equipment, in particular to a rotating system for a vertical coating machine with a blower shell. The spraying box is provided with a base and a spraying device, a plurality of atomizing spray heads are arranged on the spraying device, the bearing assembly comprises a bearing shaft rod, a steering engine and a tool chuck, the bearing shaft rod is driven by the driving assembly to automatically switch between a tool state and a spraying processing state, the steering engine drives the tool chuck to rotate, vertical autorotation spraying of the blower housing is realized, the driving assembly realizes overturning movement through the driving rod and the connecting rod group, and the ball head guide rod provides angle compensation to enable the tool chuck to automatically spray the periphery and the side surface of the spraying device. The invention realizes the spraying effect of automatic switching of the tool gesture, accurate alignment and uniform coating, obviously improves spraying efficiency and product consistency, and is suitable for vertical coating automatic production equipment such as blower shells and the like.
Inventors
- LI JIAN
Assignees
- 常州金坛雅菲妮新材料科技有限公司
Dates
- Publication Date
- 20260508
- Application Date
- 20251017
Claims (8)
- 1. A rotary system for a blower housing vertical coater, comprising a deposition box (100), a bearing assembly (200) and a drive assembly (300); The spraying device comprises a spraying box (100), a spraying device, a rotating bearing assembly (200), a tool chuck (230) and a tool, wherein the upper surface and the lower surface of the spraying box are respectively provided with a base (120) and a spraying device (130), the rotating bearing assembly (200) comprises a bearing shaft rod (210), a steering engine (220), the tool chuck (230) and a ball head guide rod (240) movably connected to one end of the bearing shaft rod (210), a wing plate seat rotatably connected with the surface of the base (120) is sleeved on the surface of the bearing shaft rod (210), a turning lug (211) is fixedly connected to the output end of the bearing shaft rod (210), the steering engine (220) is fixed to one end of the turning lug (211) and used for driving the tool chuck (230) to rotate, and the tool chuck (230) is used for performing expansion joint on the inner side of a blower shell; the driving assembly (300) comprises a driving rod (310) and a connecting rod group (320), wherein a first turning shaft (311) and a second turning shaft (312) are respectively and movably connected to two ends of the driving rod (310), one ends of the first turning shaft (311) and the second turning shaft (312) are respectively and rotatably installed on the surface of the base (120) and are respectively and fixedly connected with the connecting rod group (320) and the bearing shaft (210), one end of the connecting rod group (320) is rotatably connected with an earmuff (330), and the earmuff (330) is rotatably sleeved on the surface of the bearing shaft (210).
- 2. The rotary system for a vertical blower housing film plating machine according to claim 1, wherein the spraying box (100) is a closed box structure, a dust curtain (110) is arranged on the surface of the spraying box (100), the spraying device (130) is fixed on the surface of the spraying box (100), and a plurality of atomizing spray heads (131) are arranged on the surface of the spraying device (130).
- 3. The rotary system for a blower housing vertical coater according to claim 1, wherein the bearing shaft (210) is controlled by the driving rod (310) to form two working states, namely a tooling state parallel to the surface of the base (120) and a spraying state perpendicular to the surface of the base (120), wherein the atomizing nozzle (131) on the surface of the sprayer (130) is vertically opposite to the surface of the tooling chuck (230) and the circumference thereof.
- 4. The rotating system for the vertical film plating machine with the blower housing according to claim 1, wherein wing plate seats on two sides of the bearing shaft rod (210) are rotatably installed on the surface of the base (120) and are coaxially connected with the first turning shaft (311), one end of the connecting rod group (320) is coaxially connected with the second turning shaft (312) and is rotatably connected with the surface of the base (120), the first turning shaft (311) and the second turning shaft (312) are of shaft pin structures, and the surfaces of the first turning shaft and the second turning shaft are provided with eccentric lug blocks for being movably connected with two ends of the driving rod (310).
- 5. The rotary system for a vertical film plating machine with a blower housing according to claim 1, wherein the driving rod (310) is an electric telescopic rod structure or a hydraulic rod structure, and is used for driving the first turning shaft (311) and the second turning shaft (312) to perform deflection movement, so as to realize linkage deflection control of the bearing rod (210) and the connecting rod group (320), and further drive the tool chuck (230) to realize lifting and rotation switching.
- 6. The rotating system for the vertical film plating machine with the blower housing according to claim 1, wherein the connecting rod group (320) is of a double-section connecting rod structure, the two sections of connecting rods are connected with each other in a rotating mode, the two sections of connecting rods are respectively and movably connected with the surface of the second turning shaft (312) and the surface of the earmuff (330), and a fork block connected with the surface of the second turning shaft (312) is rotatably arranged at one end of the connecting rod group (320).
- 7. The rotating system for the vertical film plating machine with the blower housing according to claim 1, wherein a torsion spring for driving the control lug (241) to rotate is arranged on the surface of the base (120), one end of the ball head guide rod (240) is connected with a ball head on the surface of the control lug (241), and the other end of the ball head guide rod is rotatably connected with the bottom end of the bearing shaft rod (210).
- 8. The rotary system for a vertical blower housing coater according to claim 1, wherein the tool chuck (230) is configured to stably clamp and rotationally drive the inner wall of the blower housing through an inner expansion structure.
Description
Rotary system for vertical film plating machine with blower shell Technical Field The invention relates to the technical field of coating equipment, in particular to a rotating system for a vertical coating machine with a blower shell. Background At present, the coating process of the blower housing mostly adopts vertical spraying equipment for surface treatment, and the equipment generally comprises a fixed spraying cavity, a rotary tool mechanism and a spraying nozzle. The working principle of the device is that the blower housing is fixed on a fixture head, the fixture is driven to rotate by a motor, and the surface of a workpiece is sprayed by the nozzle. However, in practical use, the existing vertical coating machine still has obvious defects in the aspects of tool posture switching, spray coating alignment and coating uniformity. Firstly, in the aspect of posture conversion between a tool and spraying plating, most of existing structures are single-shaft overturning or manual carrying, and the posture of the tool is switched depending on a mechanical arm or manual adjustment, so that automatic switching between horizontal clamping and vertical spraying plating cannot be realized. This not only results in low loading and unloading efficiency, but also easily causes alignment errors or surface pollution due to workpiece shake, affecting the quality and safety of spraying. In the aspects of workpiece deflection and spraying alignment control, most of devices adopt a rigid connection structure, and the bearing shaft can only realize the overturning of a fixed angle and cannot automatically fine-tune the opposite spray head according to the spraying position. In the spraying process, the workpiece is fixed in posture, so that spraying dead angles and local shielding phenomena are caused, and particularly in the peripheral and side wall areas of the blower shell, the thickness of the coating is unevenly distributed, and the appearance of the product and the adhesive force of the film layer are affected. In terms of rotary coating and film forming consistency, most of traditional rotary structures are driven by a single motor, and the clamping mechanism adopts a simple claw type structure, so that coaxiality and balance of workpieces are difficult to ensure. Because the rotation center is eccentric or the clamping is loose, centrifugal deviation is easy to generate in the spraying process, and the problems of uneven film thickness, over-plating at the edge, under-plating at the middle part and the like are caused. Meanwhile, most of spray heads of the existing spray coating device are arranged in a single plane for spraying, and the quality of the side wall coating of the workpiece is difficult to consider. In view of the above, the present invention provides a rotary system for a blower housing vertical coater, which solves the existing problems. Disclosure of Invention The present invention aims to solve one of the technical problems existing in the prior art or related technologies. The rotating system for the vertical film plating machine with the blower shell comprises a spraying box, a bearing assembly, a driving assembly and a driving assembly, wherein the spraying box is provided with a base and a spraying device on the upper surface and the lower surface of the spraying box respectively, the bearing assembly comprises a bearing shaft rod, a steering engine, a tool chuck and a ball head guide rod, the bearing shaft rod is rotationally connected with the base through a wing plate seat, the steering engine is fixed on a turning lug to drive the tool chuck to rotate, the driving assembly comprises a driving rod and a connecting rod group, two ends of the driving rod are respectively and movably connected with the base and the bearing shaft rod through a first turning shaft and a second turning shaft, one end of the connecting rod group is connected with the second turning shaft, and the other end of the connecting rod group is rotationally sleeved on the bearing shaft rod through an earmuff. The system drives the connecting rod group and the bearing shaft rod to turn over through the extension of the driving rod, so that the quick switching between the tool state and the spraying processing state is realized, and the steering engine drives the tool chuck to rotate during spraying, so that the atomization nozzle of the spraying device is aligned for spraying to form a uniform coating. Specifically, the structure forms a composite actuating mechanism of turnover and autorotation, the gesture is switched stably, the spraying alignment is accurate, and the coating consistency is high. The spraying device is further arranged in a preferred example, a base and a spraying device are respectively arranged on the upper surface and the lower surface of a spraying box, the bearing assembly comprises a bearing shaft rod, a steering engine, a tool chuck and a ball head guide rod movably connected with one end of th