CN-121061256-B - From chip removal formula gear shaping processingequipment

Abstract

The invention relates to the technical field of gear forming and processing devices, in particular to a self-chip removal type gear forming and processing device, which aims to solve the problem that the existing device cannot thoroughly clean waste chips and waste oil, so that additional time is required to treat the waste chips again, and finally the efficiency of gear processing is reduced; according to the invention, a workpiece body is fixed through a positioning column of a clamping assembly, a motor drives the workpiece body to rotate, a hydraulic pump of a processing part drives a cutting tooth to cut teeth, a liquid tank sprays cooling oil, waste chips and waste oil fall into a cavity through a trapezoid groove and are separated by a filter screen, the cutting tooth drives a C-shaped rod to enable a processing mechanism to reciprocally lift a separation effect, then a cleaning assembly is started, a magnetic plate A drives a pushing plate to push the waste chips, an infrared sensor triggers a grid baffle door to open chip removal, the cleaning cotton adsorbs the waste oil and is extruded and discharged, and the waste chips and the waste oil are thoroughly cleaned, so that the gear processing efficiency is improved.

Inventors

• DONG LIJUAN

Assignees

• 湖北富洋机械制造股份有限公司

Dates

Publication Date

20260512

Application Date

20251024

Claims (7)

1. 1. The self-chip removal type gear forming and processing device is characterized by comprising a gear cutting machine, wherein a trapezoid groove is formed in the gear cutting machine, a cavity is formed in the gear cutting machine and is communicated with the trapezoid groove, a processing mechanism for processing scraps is movably arranged in the cavity, and the processing mechanism is located right below the trapezoid groove; The processing mechanism comprises a chip removing part which is movably arranged in the cavity and used for discharging the scraps, and a cleaning component which is used for assisting chip removal and cleaning the chip removing part is fixedly arranged on one side of the gear cutting machine; The chip removal part comprises a collecting frame movably arranged in the cavity, a filter screen is movably arranged in the collecting frame, a pushing component for pushing the waste chips to be discharged is movably arranged on the inner wall of the collecting frame, a grid blocking component for preventing the waste chips from being thrown out when the waste chips are processed is fixedly arranged on the upper surface of the collecting frame, a T-shaped plate is fixedly arranged on the outer wall of the front side of the collecting frame, and a cross block is fixedly arranged on the outer wall of the rear side of the collecting frame; the right side of the collecting frame is provided with a transverse groove, the inner walls of the front side and the rear side of the collecting frame are provided with a rod groove and a sliding groove, an infrared sensor is arranged in the collecting frame, and the left side of the collecting frame is provided with a door groove; fixing rods are fixedly arranged on two sides of the filter screen and are matched with the rod grooves, and the fixing rods penetrate through the rod grooves to contact with the inside of the cavity; the pushing assembly comprises a pushing plate movably arranged in the collecting frame, a magnetic plate B is fixedly arranged on the lower surface of the pushing plate, the magnetic plate B is matched with the transverse groove, side plates are fixedly arranged on two sides of the pushing plate, and the side plates are in sliding connection with the sliding grooves; the grid baffle assembly comprises a motor fixedly arranged on the upper surface of the collecting frame, a threaded rod is arranged at the output end of the motor, a lantern ring is sleeved on the outer surface of the threaded rod, a grid baffle door is fixedly arranged on one side of the lantern ring, the grid baffle door is in sliding connection with the door slot, and the motor is in signal connection with the infrared sensor; The cleaning assembly comprises an electric telescopic rod fixedly arranged at one side of the gear cutting machine, a top plate is fixedly arranged at one end of the electric telescopic rod, a magnetic plate A is fixedly arranged at one side of the top plate, the top plate is matched with the transverse groove through the magnetic plate A, the magnetic plate A and the magnetic plate B are magnetically attracted, and the magnetic plate A is positioned above the filter screen; The lower surface of the top plate is provided with a hollow groove, the inside of the hollow groove is provided with a roller B, the inside of the top plate is movably provided with a long rod, the long rod is fixedly connected with the roller B, the outer surface of the roller B is attached to the surface of the filter screen, the surface of the long rod is provided with reciprocating threads, the long rod is sleeved with a sleeve plate, a sliding plate is fixedly arranged on the inner wall of the sleeve plate and is in sliding connection with the reciprocating threads, a connecting plate is fixedly arranged at one end of the sleeve plate, cleaning cotton is fixedly arranged at one side of the connecting plate, and the lower surface of the cleaning cotton is attached to the filter screen; The utility model discloses a tooth cutting machine, including cavity inner wall, cross groove, T-shaped groove, reciprocating groove, cavity inner wall both sides have all been seted up, cavity inner wall fixed mounting has the fluid-discharge tube, dead lever one end and reciprocating groove looks adaptation, the material mouth has been seted up to tooth cutting machine one side, the storage tank has been seted up to tooth cutting machine opposite side, the liquid discharge tank has been seted up to tooth cutting machine inside, storage tank and roof, magnetic sheet A looks adaptation, the fluid-discharge tube is linked together with the cavity, cross groove and cross piece swing joint, T-shaped plate and T-shaped groove swing joint.
2. 2. The self-chip removing type gear forming and processing device according to claim 1, wherein the surface of the fixing rod is flush with the surface of the transverse groove.
3. 3. The self-chip removing type gear forming and processing device according to claim 2, wherein a guide rod is movably arranged in the side plate, and the guide rod is fixedly arranged at one end of the inner wall of the chute.
4. 4. The self-chip removing type gear forming and processing device according to claim 1, wherein a processing component for processing a gear is fixedly arranged on the upper surface of the gear cutting machine, the processing component comprises a hydraulic pump fixedly arranged on the upper surface of the gear cutting machine, a cutting tooth is fixedly arranged at one end of the hydraulic pump, a liquid tank is fixedly arranged on the surface of the hydraulic pump, a clamping assembly is fixedly arranged on the inner wall of the gear cutting machine, and a workpiece body is arranged in the processing component.
5. 5. The self-chip removing type gear forming and processing device according to claim 4, wherein the clamping assembly comprises a supporting seat fixedly arranged on the inner wall of the gear cutting machine, a motor is fixedly arranged on the lower surface of the supporting seat, a base is arranged at the output end of the motor, a transverse plate is fixedly arranged on the outer surface of the base, the base and the lower surface of the transverse plate are both in contact with the upper surface of the supporting seat, a positioning column is fixedly arranged on the upper surface of the base, and a workpiece body is arranged on the outer surface of the positioning column.
6. 6. The self-chip removal type gear forming and processing device according to claim 1, wherein a C-shaped rod is movably arranged on one side of the gear cutting machine, a plate groove is formed in the inner wall of the trapezoid groove, an electric telescopic door is fixedly arranged in the plate groove, a left shell is arranged on one side of the gear cutting machine, a right shell is fixedly arranged on the other side of the gear cutting machine, and an operation panel is fixedly arranged on the surface of the right shell; The inclined plane has been seted up to the cavity bottom, the flowing back groove is linked together with accomodating the groove, the discharging channel has been seted up to left casing one side, the discharging channel is linked together with the material mouth.
7. 7. The self-chip removing type gear forming and processing device according to claim 6, wherein one end of the C-shaped rod is fixedly arranged on one side of the cutting teeth, a roller A is fixedly arranged at the other end of the C-shaped rod, a rectangular plate is arranged on the outer surface of the gear cutting machine, one side of the rectangular plate is attached to the outer surface of the gear cutting machine, one side of the rectangular plate is fixedly arranged on one side of the cross block, a chute is formed on the other side of the rectangular plate, a limit groove is formed in the rectangular plate, the limit groove is communicated with the chute, the C-shaped rod is matched with the chute, and the roller A is matched with the limit groove.

Description

From chip removal formula gear shaping processingequipment Technical Field The invention relates to the technical field of gear forming and processing devices, in particular to a self-chip-removing gear forming and processing device. Background The gear forming and processing device is equipment for processing a metal blank into accurate tooth shape and meeting the mechanical transmission requirement through technologies such as gear hobbing, gear shaping and the like, and has the core function of providing a key transmission gear for a mechanical system, wherein unnecessary metal of the blank is required to be removed by a cutter in the processing, peeled metal fragments or powder are scraps, and if the scraps are not removed, the scraps can be clamped between the cutter and a workpiece to influence the gear precision and wear the cutter, and the equipment can be blocked. In the chinese patent of application number CN202420386397.1, a special-shaped gear processing frock is disclosed, a special-shaped gear processing frock sets up closing mechanism is provided, and removes under the drive of threaded rod through the regulation pole in the closing mechanism to can control opening and shutting of baffle, and then make the piece that produces after processing special-shaped gear, directly discharge through the unloading cavity, be convenient for carry out the piece clearance. Above-mentioned patent is at the during operation, only can realize letting the effect that the piece that gear processing produced pass through specific route exhaust, but not to the waste oil that probably accompanies in the processing with the piece effect of separating, also lack supplementary guarantee chip removal smooth and easy, the effect that reduces the clearance is consuming time that the piece remains for waste oil is easy to adhere to and causes the chip removal to be blocked on the piece, still need extra spending time to handle mixed waste oil and piece, the continuous processing rhythm of disorder, finally leads to reducing gear processing's efficiency. Therefore, we propose a self-chip removal type gear forming and processing device. Disclosure of Invention The invention aims to overcome the defects of the prior art, and provides a self-chip removal type gear forming and processing device, which solves the problems that in the background art, waste scraps and waste oil cannot be thoroughly cleaned, so that additional time is required to treat the waste scraps again, and finally the gear processing efficiency is reduced. In order to solve the technical problems, the self-chip removal type gear forming and processing device comprises a gear cutting machine, wherein a processing part for processing gears is fixedly arranged on the upper surface of the gear cutting machine, a trapezoid groove is formed in the gear cutting machine, a cavity is formed in the gear cutting machine, the cavity is communicated with the trapezoid groove, a processing mechanism for processing scraps is movably arranged in the cavity, the processing mechanism is located under the trapezoid groove, and a workpiece body is arranged in the processing part; the processing mechanism comprises a chip removing part which is movably arranged in the cavity and used for discharging the scraps, and a cleaning component which is used for assisting chip removal and cleaning the chip removing part is fixedly arranged on one side of the gear cutting machine; The chip removal part is including the activity setting at the inside collection frame of cavity, and the inside activity of collection frame is provided with the filter screen, and the activity of collection frame inner wall is provided with and is used for promoting sweeps exhaust promotion subassembly, and collection frame upper surface fixed mounting has the baffle subassembly that is used for preventing sweeps and throws away when handling the sweeps, and collection frame one side fixed mounting has the T shaped plate, collects frame opposite side fixed mounting cross piece. Further, a transverse groove is formed in one side of the collecting frame, rod grooves and sliding grooves are formed in two sides of the inner wall of the collecting frame, an infrared sensor is arranged in the collecting frame, and a door groove is formed in one side of the collecting frame; the filter screen both sides fixed mounting has the dead lever, and the dead lever surface flushes with the cross slot surface, and the dead lever looks adaptation with the pole groove, and the dead lever runs through the pole groove and contacts with the cavity inside. Further, the pushing component comprises a pushing plate movably arranged inside the collecting frame, a magnetic plate B is fixedly arranged on the lower surface of the pushing plate, the magnetic plate B is matched with the transverse groove, side plates are fixedly arranged on two sides of the pushing plate, the side plates are slidably connected with the sliding grooves, a g