CN-121625310-B - Integrated continuous stirring equipment

CN121625310BCN 121625310 BCN121625310 BCN 121625310BCN-121625310-B

Abstract

The invention relates to the field of mixer truck equipment, in particular to integrated continuous mixer truck equipment, which comprises a truck body, wherein a mixer, a continuous material conveying device, a water supply device, a storage bin, a water tank, a control system and other components are fixedly arranged in the truck body, a double-shaft mixer box is arranged in the mixer, and the continuous material conveying device is a spiral material conveying machine and is connected with the storage bin and the mixer. The stirring device is enabled to move in the stirring box under the drive of the electric sliding rail after the stirring production is finished by arranging the scraping component, the concrete adhered to the inner wall of the stirring box is scraped off under the friction action of the conical plate and the scraping plate and is pushed to the discharge port to be discharged, meanwhile, the scraping can be repeated when the scraping plate moves reversely, the inner wall of the stirring box is ensured to be clean, the scraping plate is pushed to the sealing plate, and the sealing plate is pushed to be opened under the action of the scraping plate, so that the concrete is discharged in time.

Inventors

WU FANGZHENG
SUN NAFENG
ZHANG XI
XU KUNKUN

Assignees

杭州修路人科技股份有限公司

Dates

Publication Date: 20260512
Application Date: 20260202

Claims (3)

1. The integrated continuous stirring equipment comprises a car body (1) and is characterized in that a stirring device (2), a continuous conveying device, a water supply device, a storage bin, a water tank, a control system and other components are fixedly arranged in the car body (1), a double-shaft stirring box (3) is arranged in the stirring device (2), the continuous conveying device is a spiral conveying machine and is connected with the storage bin and the stirring device (2), the water supply device is connected with the water tank and the stirring device (2), a spiral discharger is arranged at the bottom of the storage bin, the control system comprises a repair material stepless speed regulating system, a water flow regulating system and a monitoring system, the control system is integrated on a control panel, and a discharge port (4) is arranged in the double-shaft stirring box (3); The double-shaft stirring box (3) is internally provided with a scraping component, the scraping component is used for removing adhered concrete on the double-shaft stirring box (3), the scraping component comprises a scraping plate (5) which is in sliding connection with the stirring device (2), the scraping plate (5) is fixedly connected with a conical plate (6), and the double-shaft stirring box (3) is internally provided with a sealing plate (7) which is in sliding connection with the scraping plate; the sealing plate (7) is fixedly connected with a pushing plate (9), the pushing plate (9) is slidably connected in the double-shaft stirring box (3), a tension spring (901) is fixedly connected between the pushing plate (9) and the double-shaft stirring box (3), and the pushing plate (9) can be pushed by the movement of the scraping plate (5) to open the sealing plate (7), so that the scraped concrete in the double-shaft stirring box (3) is discharged outwards; The scraper (5) is internally provided with a flushing component which is used for flushing and removing concrete adhered to the rotating shaft and the blades, the flushing component comprises a first pipeline (10), a second pipeline (11) and a third pipeline (12) which are connected in the scraper (5) in a sliding manner, and a plurality of spray heads (13) are fixedly arranged on the first pipeline (10), the second pipeline (11) and the third pipeline (12); A connecting hose (14) is fixedly connected between the second pipeline (11), the third pipeline (12) and the first pipeline (10), and a one-way valve (15) is fixedly arranged in the spray head (13); A water receiving pipe (16) is fixedly connected to the first pipeline (10), and a baffle (17) is fixedly arranged on the scraping plate (5); The scraper blade (5) is internally provided with a pushing component, the pushing component is used for enabling a first pipeline (10), a second pipeline (11) and a third pipeline (12) to slide in the scraper blade (5), the spraying range of outwards spraying water of a spray head (13) is increased, the pushing component comprises a pushing block (18) fixedly connected to the first pipeline (10), a water receiving pipe (16) is in sliding connection with the pushing block (18), a mounting frame (19) is fixedly mounted on the double-shaft stirring box (3), a plurality of stop blocks (20) are fixedly connected to the mounting frame (19), and the stop blocks (20) and the pushing block (18) are arranged in an adaptive inclined mode; A transmission rod is arranged between the second pipeline (11) and the first pipeline (10) and between the second pipeline (12) and the third pipeline (12), the transmission rod comprises an arc pipe (21), and two ends of the arc pipe (21) are connected with a first push rod (22) and a second push rod (23) in a sliding manner; the first push rod (22) is fixedly connected with the first pipeline (10), the second push rod (23) is fixedly connected with the second pipeline (11), hydraulic oil is arranged in the circular arc pipe (21), the first push rod (22) can be contracted and moved to push the second push rod (23) to extend and move by pushing the hydraulic oil, and a spring (24) is fixedly connected between the third pipeline (12) and the scraping plate (5).
2. The integrated continuous stirring device according to claim 1, wherein the spiral conveyer and the spiral discharger control the conveying rate of the repairing material through stepless speed regulation, the flow rate of water is controlled through a flow meter, and the conveying rate of each device is sequentially that a stirring device is more than or equal to the spiral conveyer and more than or equal to the spiral discharger.
3. The integrated continuous stirring device according to claim 1, wherein the electric slide rail (8) is fixedly installed on the double-shaft stirring box (3), the scraping plate (5) is fixedly connected with a sliding block in the electric slide rail (8), and the scraping plate (5) is fit with the inner cavity wall of the double-shaft stirring box (3).

Description

Integrated continuous stirring equipment Technical Field The invention relates to the technical field of stirring equipment, in particular to integrated continuous stirring equipment. Background In the fields of traffic engineering emergency repair and the like, a stirring vehicle is often used, the interior of the stirring vehicle is usually composed of a spiral conveyor, a double-shaft stirring device and other structures, so that a stirring combination machine is formed, different stirring devices or stirring components are combined to form a system through physical connection, control logic integration or function superposition, the complex mixing requirements which cannot be met by a single device are solved through the synergistic effect among the devices, a more efficient and complex mixing process is realized, and the core of the stirring combination machine is functional complementation and system optimization. The phosphate cement concrete has excellent mechanical property and durability, is very suitable for quick repair engineering, is usually mixed and stirred by adopting an intermittent stirring device at present, has controllable mixing quality and lower mixing efficiency, has high equipment integration level and high stirring efficiency, has lower mixing precision, is used for mixing cement concrete of a traditional system, such as quick hardening silicate cement concrete, quick hardening sulphoaluminate cement concrete and the like, and is difficult to mix according to the mixing proportion design requirement of the phosphate concrete because the phosphate cement concrete and the traditional cement concrete are greatly different in preparation method and sensitive to water consumption when the continuous stirring device is used for mixing the phosphate concrete, so that the relative metering deviation of each component is larger, the quality of concrete mixture is poorer, and the equipment suitable for mixing the phosphate concrete is very necessary. Meanwhile, in the process of producing and stirring concrete by the stirring truck, the concrete is mixed and stirred in the double-shaft stirring device inside the stirring truck, and the concrete has adhesiveness, so that after the stirring production is completed, the concrete can be adhered to the inner wall of the double-shaft stirring device, and the rotating shaft and the blades, therefore, after the construction is finished, the concrete adhered to the surface of the stirring truck is usually required to be manually processed by constructors, and timely washed and scraped, so that the follow-up double-shaft stirring device cannot be normally used due to solidification of the concrete, and no matter the follow-up double-shaft stirring device is manually scraped or manually washed by adopting a pipeline, the cleaning efficiency is lower, the operation is inconvenient, the process is slow, and the labor intensity is certain. For this purpose, an integrated continuous stirring device is proposed. Disclosure of Invention The invention aims to provide an integrated continuous stirring device, which solves the problems in the prior art. The integrated continuous stirring equipment comprises a car body, wherein a stirring device, a continuous conveying device, a water supply device, a storage bin, a water tank, a control system and other components are fixedly arranged in the car body, a double-shaft stirring box is arranged in the stirring device, the continuous conveying device is a spiral conveying machine and is connected with the storage bin and the stirring device, the water supply device is connected with the water tank and the stirring device, a spiral discharger is arranged at the bottom of the storage bin, the control system comprises a repair material stepless speed regulating system, a water flow regulating system and a monitoring system, the control system is integrated onto a control panel, a discharge hole is formed in the double-shaft stirring box, a scraping component is arranged in the double-shaft stirring box and is used for removing adhered concrete on the double-shaft stirring box, the scraping component comprises a scraping plate which is in sliding connection with the stirring device, a conical plate is fixedly connected with the scraping plate, and a sealing plate is arranged in the double-shaft stirring box. Preferably, the spiral conveyer and the spiral discharger control the conveying rate of the repairing material through stepless speed regulation, the flow rate of water is controlled through a flowmeter, and the conveying rate of each device is sequentially that the stirring device is more than or equal to the spiral conveyer and more than or equal to the spiral discharger. Preferably, the electric slide rail is fixedly arranged on the double-shaft stirring box, the scraping plate is fixedly connected with a sliding block in the electric slide rail, and the scraping plate is fit with the inner cavity wall of the do