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CN-121654782-B - Artificial stone tap and manufacturing process thereof

CN121654782BCN 121654782 BCN121654782 BCN 121654782BCN-121654782-B

Abstract

The invention relates to the technical field of faucets, and discloses an artificial stone faucet which comprises a water passing component, and also comprises two faucet shells which are opposite and formed by die casting, wherein the water passing component is arranged in the two faucet shells, the two faucet shells are fixedly connected in a butt joint mode through glue, and the water passing component is clamped between the two faucet shells.

Inventors

  • JIANG FEILONG
  • LIU QINGCHANG
  • QIN JIAWANG

Assignees

  • 浙江高澳卫浴有限公司

Dates

Publication Date
20260512
Application Date
20260209

Claims (9)

  1. 1. The artificial stone tap is characterized by further comprising two opposite tap shells formed by die casting, wherein the two tap shells are internally provided with the water passing assembly, the two tap shells are fixedly connected in a butt joint mode through glue, the water passing assembly is clamped between the two tap shells, the water passing assembly comprises a water outlet nozzle, a connecting pipe and a mounting assembly which are sequentially connected, raw materials of the tap shells comprise filiform glass fibers and metal powder I, the glue comprises metal powder II, the metal powder I is iron powder, copper powder or stainless steel powder, and the metal powder II is iron powder, copper powder or stainless steel powder.
  2. 2. The artificial stone tap according to claim 1, wherein the tap shell comprises the following raw materials, by weight, 30-50 parts of resin I, 120-200 parts of calcium carbonate powder, 20-60 parts of filiform glass fibers, 10-15 parts of metal powder I, 8-10 parts of a thickening agent, 2-4 parts of a curing agent and 30-50 parts of a low shrinkage agent.
  3. 3. The artificial stone tap according to claim 2, wherein the tap housing comprises the following raw material proportioning steps: Mixing 30-50 parts of resin I, 30-50 parts of low shrinkage agent, 8-10 parts of thickening agent and 2-4 parts of curing agent and stirring until the mixture is uniform; mixing 120-200 parts of calcium carbonate powder, 20-60 parts of filiform glass fibers and 10-15 parts of metal powder I and stirring until the mixture is uniform; III, mixing and stirring the step I and the step II until the mixture is uniform, and obtaining the raw material of the faucet shell.
  4. 4. The artificial stone tap according to claim 1, wherein the glue comprises, by weight, 30-50 parts of resin II, 10-12 parts of talcum powder, 10-15 parts of metal powder II, 10-15 parts of curing agent and 3-5 parts of accelerator.
  5. 5. The artificial stone tap according to claim 4, wherein the glue is manufactured by the steps of: Uniformly stirring 30-50 parts of resin II, 10-12 parts of talcum powder and 10-15 parts of metal powder II, and dividing the mixture into two groups; Adding 10-15 parts of curing agent into one group to obtain group A glue, and adding accelerator into the other group to obtain group B glue; And c, uniformly mixing the glue group A and the glue group B before use to obtain the glue.
  6. 6. The artificial stone tap according to claim 2 or 4, wherein the resin I is one or more of acrylic resin, styrene-acrylic resin, silicone-acrylic resin and vinyl acetate-acrylic resin, and the resin II is one or more of epoxy resin, acrylic resin and polyurethane resin.
  7. 7. A synthetic stone water tap according to claim 1 wherein one or both edges of the two tap shells are provided with a receiving groove for receiving glue.
  8. 8. The artificial stone water faucet of claim 1, wherein the two faucet housings are butted and then internally provided with a first clamping part for clamping and fixing the water outlet nozzle, a second clamping part for clamping and fixing the installation assembly and a containing cavity for containing the connecting pipe, and the two faucet housings are butted and then are fixedly provided with the water passing assembly in the two faucet housings.
  9. 9. A process for manufacturing a faucets, characterized in that a faucets according to any one of claims 1-8 is used, which comprises the following steps: mixing and stirring 30-50 parts of resin I, 30-50 parts of low shrinkage agent, 8-10 parts of thickening agent and 2-4 parts of curing agent uniformly to obtain a mixture c, mixing and stirring 120-200 parts of calcium carbonate powder, 20-60 parts of filiform glass fibers and 10-15 parts of metal powder I uniformly to obtain a mixture d, mixing and stirring the mixture c and the mixture d uniformly to obtain the raw material of the tap shell; the step B of die casting, which is to quantitatively put the raw materials of the tap shell into a die casting die, start a press to raise the temperature of the die to 130-200 ℃ and take out the workpiece and polish the workpiece initially after 3-5 minutes to obtain the tap shell; the glue is prepared by uniformly stirring 30-50 parts of resin II, 10-12 parts of talcum powder and 10-15 parts of metal powder II into two groups, wherein 10-15 parts of curing agent is added into one group to obtain group A glue, and an accelerator is added into the other group to obtain group B glue; D, butt joint and fixation, namely clamping the water passing component into one of the faucet shells, filling glue in the accommodating groove, taking the other faucet shell, filling the glue in the accommodating groove, butt joint the two faucet shells, and standing to solidify the glue to obtain the faucet; polishing and painting, namely polishing and painting the tap, and baking the tap at a natural air drying temperature or a high temperature of 80-180 ℃ to obtain a semi-finished tap; F, mounting a finished product, namely mounting accessories including a valve core and a handle on the semi-finished product tap to obtain the finished product tap.

Description

Artificial stone tap and manufacturing process thereof Technical Field The invention belongs to the technical field of faucets, and particularly relates to an artificial stone faucet and a manufacturing process thereof. Background If chinese patent number 201520540870.8, the patent name is a tap, adopts the water subassembly that crosses of copper as the built-in fitting, crosses water subassembly and is processed by fine copper material is integrative, and it includes valve core chamber seat, water pipe, water outlet nozzle, and water pipe connects between valve core chamber seat and water outlet nozzle, and the outside parcel has the tap body that the rostone was made. In addition, as shown in China patent No. 202510964278.9, the patent name is an environment-friendly artificial stone faucet, a die for manufacturing the faucet and a processing method thereof, the faucet comprises a faucet body made of artificial stone, a water passing component made of plastic is arranged in the faucet body, the water passing component comprises an integrally formed water outlet nozzle, a first pipe, an integrally formed mounting component and a second pipe, the first pipe and the second pipe are sleeved to form a communicating pipe for communicating the mounting component with the water outlet nozzle, the mounting component comprises a valve core part, a communicating part and a mounting part which are sequentially connected, the valve core part is provided with a valve core cavity, the mounting part is provided with a mounting cavity, the cavity bottom of the valve core part is provided with two communicating holes towards the communicating part, the cavity bottom of the mounting part is provided with two threaded mounting holes towards the communicating part, the two threaded mounting holes are respectively communicated with the two communicating holes in a one-to-one manner, the cross-sectional area of the communicating part is smaller than that of the valve core part and that of the mounting part, so that the mounting component is of a structure with small middle and large two ends, one side of the communicating part is provided with an expansion part, the other side of the communicating part is provided with a reinforcing part, the two threaded mounting holes are positioned at two sides of the central line of the communicating part, the centers of the two communicating holes are deviated to the expansion part relative to the centers of the two threaded mounting holes, the expansion part is connected with the valve core part, the reinforcing part is connected with the valve core part, the bottom surface of a valve core cavity in the valve core part is prevented from deforming when the artificial stone is hardened, the tightness of the bottom surface of the valve core cavity and the valve core is further reduced, through experiments, the bottom surface of the valve core cavity is partially bulged, the sealing effect after the valve core cavity is matched with the valve core is poor, the requirement of a qualified product is not met, the defective rate is high, the bottom surface of the valve core cavity is flat, the sealing effect after the valve core cavity is matched with the valve core is good, the defective rate is low. The above patents all disclose an artificial stone tap shell integrally formed outside the water passing assembly, but because the water passing assembly is internally provided with a water passage, the water passages are respectively communicated in the x direction, the y direction and the z direction, and the passages are irregular; the interior of the artificial stone tap shell is also communicated in the x, y and z directions, and the channels are irregular; the conventional faucet is also irregular in shape, based on the three-point limitation, the existing artificial stone faucet can only be integrally formed in a pouring mode, and the poured artificial stone shell has the conditions of low surface hardness, weak anti-falling capability, poor anti-corrosion capability and the like. In the research and development process, after glue on the market is spliced, and then sprayed, dried or dried at high temperature, the quality of the high-temperature baking paint is better than that of natural air-dried paint, preferably, the high-temperature baking paint, the glue joints are all collapsed, the glue joints are obvious, the quality of products is affected, in order to solve the problem, such as the production process and equipment of a faucet made of environment-friendly materials in China patent No. 201610395555.X, the production process of a faucet made of environment-friendly materials in China patent No. 201710767991.X, the faucet made of one or more materials such as FCM, SMC, BMC is disclosed, the faucet is manufactured by fixing all parts of a die and heating the die to 155-165 ℃, the raw materials in a charging barrel are pushed into the die through a runner by a stacking rod, the raw mate