CN-121756837-B - Flow channel plate of thermal management system
Abstract
The invention discloses a runner plate of a thermal management system, and relates to the technical field of runner plates. The invention comprises a runner plate, wherein the runner plate consists of an upper body, a middle body and a lower body, welding edges are arranged on the lower surface of the upper body, the upper and lower surfaces of the middle body and the upper surface of the lower body, outer ring flanges are arranged on the peripheries of the upper body, the middle body and the lower body, and a material overflow groove is arranged between the outer ring flanges and the welding edges. According to the invention, through the combined design of the quick positioning of the middle body opening, the positioning blind hole of the lower body and the positioning boss of the upper body, and the rigid fool-proof structure of the positioning boss of the upper body cover, the reverse assembly problem of accessories is avoided from the design level, the assembly error rate is reduced to zero, and the waste of disassembled and reloaded materials and working hours is thoroughly avoided. The standardized positioning structure of the opening and the blind hole is matched with the grabbing and assembling logic of the industrial mechanical arm, so that the production line is not required to be greatly modified, the automatic production line can be directly connected, and the modification cost of large-scale production is reduced.
Inventors
- JIANG DAPING
- ZHU NANYANG
- FENG YANXU
- WANG KEFU
- Ji Bu
- LUO ZHENWEI
- YANG JIANLI
Assignees
- 浙江乔士智能工业股份有限公司
Dates
- Publication Date
- 20260508
- Application Date
- 20260303
Claims (5)
- 1. The runner plate of the heat management system comprises a runner plate and is characterized in that the runner plate consists of an upper body (1), a middle body (2) and a lower body (3), welding edges (5) are arranged on the lower surface of the upper body (1), the upper and lower surfaces of the middle body (2) and the upper surface of the lower body (3), outer ring flanges (6) are arranged on the peripheries of the upper body (1), the middle body (2) and the lower body (3), overflow grooves (7) are arranged between the outer ring flanges (6) and the welding edges (5), and the outer ring flanges (6) are not contacted with each other when the welding edges (5) are subjected to hot press welding; The top of the upper body (1) is provided with a liquid injection port (12), the outer side of the upper body (1) is provided with two upper liquid outlets (13), the outer sides of the middle body (2) and the lower body (3) are respectively provided with a lower liquid outlet (14), and the bottom of the lower body (3) is provided with a water valve port (15) and a water pump port (16); The utility model discloses a novel structure of the water heater, including upper body (1), lower body (3), flash groove (7) width in upper body (1) and lower body (3) is greater than the width of flash groove (7) in midbody (2), the inside of flash groove (7) is provided with annular banding arch (10) in upper body (1) and lower body (3), and annular banding arch (10) are close to outer lane flange (6), and annular banding arch (10) comprise vertical portion and triangle portion, and the hypotenuse of triangle portion is close to outer lane flange (6), draw-in groove (11) have been seted up to the inner wall of flash groove (7) in midbody (2), and draw-in groove (11) are close to welding limit (5), the cross-section of draw-in groove (11) is semi-circular setting.
- 2. A thermal management system flow conduit plate according to claim 1, wherein a positioning boss (4) is provided on the outside of the liquid injection port (12).
- 3. A thermal management system flow conduit plate according to claim 2, wherein the upper surface of the upper body (1) and the outer surface of the middle body (2) are provided with two blind locating holes (8).
- 4. A thermal management system flow conduit plate according to claim 3, characterised in that both ends of the central body (2) are provided with positioning openings (9).
- 5. A thermal management system flow conduit plate according to claim 1, wherein said weld edge (5) is flared.
Description
Flow channel plate of thermal management system Technical Field The invention relates to the technical field of runner plates, in particular to a runner plate of a thermal management system. Background Along with the transformation of global energy structures and tightening of environmental protection policies, new energy automobiles (including pure electric automobiles, hybrid electric automobiles and the like) become the core direction of high-quality development of the automobile industry, the endurance mileage, the operation safety and the service life of the new energy automobiles become core indexes of market competition, and the thermal management system is used as a central nerve for guaranteeing the stable operation of the core components of the new energy automobiles, so that the comprehensive performance of the whole automobile is directly determined. The main defects of the existing new energy automobile flow channel plate main flow design are as follows: (1) The assembly efficiency is low, the existing new energy automobile runner plate is positioned by adopting a single pin and a clamping groove, the upper, middle and lower bodies are easy to deviate during assembly, manual repeated calibration is needed, the assembly time of a production line is long, the assembly time of a single assembly is high, the positioning structure is disjointed from the assembly flow, the automatic production line cannot be adapted, and the labor cost ratio is high during large-scale production. (2) The welding yield is poor, the existing new energy automobile runner plate has no special flash collecting structure, the molten material overflows the sealing surface and the locating surface of the runner plate which are easy to adhere during welding, so that the subsequent assembly gap is overlarge and the sealing is invalid, the flash is required to be cleaned manually, the subsequent process cost is increased, the welding edge is compact in design, the outer ring flange is fully welded, the welding path is long, the process is complex, stress concentration at the welding position is easy to occur due to the accumulation of the molten material, the welding seam is cracked after long-term use, the sealing performance of the runner plate is influenced, impurities are not thoroughly cleaned by the flash, the pipeline is blocked after the flash enters the runner, and the fluid transmission efficiency of the new energy automobile thermal management system is influenced. (3) The process suitability is weak, the process is mainly designed in an integral or split type simply, the structural design only meets the basic functions of fluid transmission, sealing and the like of a runner plate, the suitability of a mass production process is not considered, so that 'laboratory samples are qualified, the mass production yield is low', the structures such as positioning, welding and assembling are mutually independent, the cooperative design is not realized, a certain link optimization can cause new problems (such as positioning accuracy reduction after optimizing welding edges) in other links, the whole process optimization is difficult to realize, the later transformation aiming at the mass production problem needs to be performed with mold opening again, the mold transformation cost is high, the period is long, and the product research and development and production cost is increased. Disclosure of Invention The invention aims to solve the problems and provides a runner plate of a thermal management system. The invention adopts the following technical scheme for realizing the purposes: the runner plate of the heat management system comprises a runner plate, wherein the runner plate consists of an upper body, a middle body and a lower body, welding edges are arranged on the lower surface of the upper body, the upper surface and the lower surface of the middle body and the upper surface of the lower body, outer ring flanges are arranged on the peripheries of the upper body, the middle body and the lower body, a material overflow groove is arranged between the outer ring flanges and the welding edges, and the outer ring flanges are not contacted with each other when the welding edges are subjected to hot press welding; the top of the upper body is provided with a liquid injection port, the outer side of the upper body is provided with two upper liquid outlets, the outer sides of the middle body and the lower body are both provided with lower liquid outlets, and the bottom of the lower body is provided with a water valve port and a water pump port. Further, a positioning boss is arranged on the outer side of the liquid injection port. Further, two positioning blind holes are formed in the upper surface of the upper body and the outer surface of the middle body. Further, positioning openings are formed in two ends of the middle body. Further, the welding edges are arranged in a flaring mode. Further, the width of the overflow chute i