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CN-121970795-A - Scallop shelling and cleaning integrated machine

CN121970795ACN 121970795 ACN121970795 ACN 121970795ACN-121970795-A

Abstract

The invention discloses a scallop shelling and cleaning integrated machine, which belongs to the technical field of aquatic product processing equipment and comprises a rack, a feeding and positioning mechanism, a conveying mechanism, a guide groove, a shell cutting and separating mechanism, a shell and meat separating mechanism, a cleaning and collecting mechanism and a driving unit, wherein the feeding and positioning mechanism, the conveying mechanism, the guide groove, the shell cutting and separating mechanism, the shell and meat separating mechanism, the cleaning and collecting mechanism and the driving unit are arranged on the rack. The feeding and positioning mechanism quantitatively distributes scallops into the jigs of the conveying mechanism one by one through the rotary indexing roller, and the jigs pass through the wide part and the narrow part of the guide groove sequentially along with the movement of the conveying belt, so that the opening and closing locking of the clamping plates are completed. The shell cutting mechanism adopts a plurality of disc saw blades which are arranged on the saw blade shaft at intervals to cut scallops. The shell-meat separating mechanism scrapes out the scallop meat through a rotary scraper, and the cleaning and collecting mechanism washes and collects the scallop meat. The invention also integrates a counting unit and a weighing module. The scallop shelling and cleaning integrated machine has simple structure and controllable cost, can keep meat quality well, and realizes full-automatic closed-loop production from scallop with shells to clean meat output.

Inventors

  • Xiong Zhongshuai
  • ZHANG YUN
  • GUO WEIHAO

Assignees

  • 湖南科技大学

Dates

Publication Date
20260505
Application Date
20260407

Claims (10)

  1. 1. The scallop shelling and cleaning integrated machine is characterized by comprising a frame (1), a feeding and positioning mechanism (2), a conveying mechanism (3), a guide groove (9), a shell cutting mechanism (4), a shell and meat separating mechanism (5), a cleaning and collecting mechanism (6) and a driving unit (7), wherein the feeding and positioning mechanism (2), the conveying mechanism (3), the guide groove (9), the shell and meat separating mechanism (5) and the cleaning and collecting mechanism (6) are arranged on the frame (1); The feeding and positioning mechanism (2) comprises a feeding hopper (21), the bottom of the feeding hopper (21) is divided into a plurality of independent discharging channels (22), a rotary indexing roller (23) is arranged in each discharging channel (22), a plurality of grooves (231) for accommodating single scallops are distributed on the circumference of each rotary indexing roller (23), and the rotary indexing rollers (23) are connected through a rotary shaft (24); The conveying mechanism (3) is arranged below the feeding and positioning mechanism (2) and comprises a synchronous conveying belt and a plurality of jigs (33) distributed on the synchronous conveying belt in an array mode, the jigs (33) correspond to the discharging channels (22) in number and arrangement positions, the running speed of the synchronous conveying belt is matched with the rotating speed of the rotating indexing roller (23), each jig (33) comprises two clamping plates (331), one side of each clamping plate (331) is connected onto one shaft mounted on the synchronous conveying belt in a common rotating mode, arc-shaped containing grooves (332) matched with scallop shapes are formed in adjacent sides of the two clamping plates (331), and the scallops are clamped when the two clamping plates (331) are folded mutually; The guide groove (9) is arranged between the feeding and positioning mechanism (2) and the synchronous conveyor belt, the guide groove (9) is provided with a wide part (91) and a narrow part (92) connected with the wide part (91) along the conveying direction, and the wide part (91) is positioned below the blanking channel (22); The cutting and shell opening mechanism (4) is arranged at a narrow part (92) of the guide groove (9), the cutting and shell opening mechanism (4) comprises a saw blade shaft (42) and a plurality of disc saw blades (41) which are fixedly arranged on the saw blade shaft (42) at intervals, and the disc saw blades (41) are arranged in one-to-one correspondence with the guide grooves (9); The shell-meat separating mechanism (5) is arranged behind the guide groove (9) and is positioned on a moving path of the jig (33) after moving out of the guide groove (9), the shell-meat separating mechanism (5) comprises a transverse rotary stirring shaft (51), a plurality of groups of rotary scraping plates (52) are distributed on the rotary stirring shaft (51), and the positions of the rotary scraping plates (52) correspond to the positions of the jig (33) after moving out of the guide groove (9) and being unfolded; The cleaning and collecting mechanism (6) is arranged at the rear of the shell-meat separating mechanism (5), the cleaning and collecting mechanism (6) comprises a collecting plate (61) arranged at the rear of the rotary scraping plate (52) and used for receiving scallop meat scraped by the rotary scraping plate (52), a flushing pipe (62) used for flushing the scallop meat on the collecting plate (61) is arranged above the collecting plate (61), and a meat collecting box (63) is connected to the tail end of the collecting plate (61); the driving unit (7) is respectively connected with the rotating shaft (24), the synchronous conveyor belt, the saw blade shaft (42) and the rotary stirring shaft (51) in a transmission way and is used for driving the rotating shaft (24) to rotate, the synchronous conveyor belt to circularly move, the saw blade shaft (42) to rotate and the rotary stirring shaft (51) to rotate.
  2. 2. Scallop shelling and cleaning integrated machine according to claim 1, characterized in that when the jig (33) moves along with the synchronous conveyor belt, the jig enters the wide part (91) of the guide groove (9) first, so that the two clamping plates (331) are opened to an included angle state convenient for scallop to enter, and when the jig (33) enters the narrow part (92) of the guide groove (9), the side walls of the narrow part (92) press the two clamping plates (331) to be close to each other, so that the scallop is locked.
  3. 3. Scallop shelling and cleaning integrated machine according to claim 1, characterized in that the two clamping plates (331) are turned over and unfolded to the two sides after the jig (33) is moved out of the guiding groove (9).
  4. 4. The scallop shelling and cleaning integrated machine according to claim 1, characterized in that the rotary scraping plate (52) is driven by the rotary stirring shaft (51) to rotate and is inserted into the cut scallop to scrape the scallop meat out of the scallop shell.
  5. 5. Scallop shelling and cleaning integrated machine according to claim 1, characterized in that the synchronous conveyor belt is an annular conveyor belt and comprises two conveying chains (31) and a plurality of bearing plates (32), two ends of each bearing plate (32) are respectively connected with the conveying chains (31) on two sides, the jigs (33) are arranged on the bearing plates (32), and the positions and the number of the jigs (33) on each bearing plate (32) correspond to the blanking channels (22).
  6. 6. The scallop shelling and cleaning integrated machine according to claim 1, characterized in that the tail end of the narrow part (92) of the guide groove (9) is provided with a shell dividing block (93), the shell dividing block (93) is prismatic and is arranged in one-to-one correspondence with the disc saw blade (41), and when the jig (33) carries the scallop after being cut to the shell dividing block (93), the shell dividing block (93) is inserted into a slit where the scallop is cut so as to spread two shells of the scallop to two sides.
  7. 7. The scallop shelling and cleaning integrated machine according to claim 1, further comprising a counting unit, wherein the counting unit comprises a photoelectric sensor (8) arranged at the side of the synchronous conveyor belt, and a detection end of the photoelectric sensor (8) is opposite to a moving path of the jig (33) and is used for detecting the passing times of the jig row on the synchronous conveyor belt so as to count the processing number of the scallop.
  8. 8. The scallop shelling and cleaning all-in-one machine of claim 1, further comprising a weighing module disposed below the meat collection box (63) for supporting the meat collection box (63) and weighing the meat collection box (63) and the scallop meat therein.
  9. 9. Scallop shelling and cleaning all-in-one machine according to claim 1, characterized in that the cleaning and collecting mechanism (6) further comprises a empty shell collecting box (64), the empty shell collecting box (64) being arranged below the end of the synchronous conveyor belt for collecting empty shells which fall down with the overturning of the jig (33).
  10. 10. Scallop shelling and cleaning integrated machine according to claim 9, characterized in that the empty shell collecting box (64) is located below the meat collecting box (63), water filtering holes are formed in the bottom plate of the meat collecting box (63) and the bottom plate of the empty shell collecting box (64), a water filtering tank (65) is further arranged below the empty shell collecting box (64), and the water filtering tank (65) is connected with the flushing pipe (62) through a water pipe (66).

Description

Scallop shelling and cleaning integrated machine Technical Field The invention relates to the technical field of aquatic product processing equipment, in particular to a scallop shelling and cleaning integrated machine. Background Scallop is used as an important economic aquatic product, and the shelling and cleaning procedures in the processing process are key links for influencing the quality and the production efficiency of the product. At present, the shelling and cleaning treatment of scallops mainly depends on manual operation, and has the problems of low efficiency, high labor cost, potential safety hazard and the like, so that the requirements of large-scale production are difficult to meet. In terms of automated processing, the prior art mainly exhibits bipolar differentiation: On the one hand, part of large-scale assembly line processing plants adopt a mode of steam shell opening and vibration separation of shell meat. According to the method, the scallop shells are opened through high-temperature steam, and then the shells and the meat are separated through vibration, so that the scallop meat is seriously damaged by the high-temperature steam although the treatment efficiency is high, the taste of the scallop meat is poor, nutrition is lost, and the economic added value of aquatic products is reduced; On the other hand, part of equipment relies on a visual recognition system to cut off the shell post in cooperation with a fine electric control mechanism feed. The scallop shell opening device can accurately cut off the scallop post by visually recognizing the position and the gesture of the scallop shell and controlling the cutting mechanism so as to realize shell opening. However, such equipment is extremely complex in structure, high in manufacturing cost, low in single-machine treatment efficiency and difficult to popularize. In addition, the existing scallop processing equipment generally has the problem of single function, can only complete the opening and separating action, and does not have the counting and weighing functions of the output. The scallop meat after shelling and cleaning still needs to be manually transferred to a subsequent station for weighing and recording, so that the assembly line faults are caused, and the full-automatic closed-loop production cannot be realized. Meanwhile, most of the existing equipment is large-scale industrial-grade machines, the occupied area is large, the investment cost is high, and compact equipment suitable for medium-sized and small-sized application scenes is seriously lacking in the market. In view of the above, there is a need in the art for a scallop shelling and cleaning integrated machine that has a simplified structure, a controllable cost, and a high integration, and can well preserve the meat quality. Disclosure of Invention The invention aims to provide a scallop shelling and cleaning integrated machine which has a simple structure, controllable cost and high integration, can well preserve meat quality, and solves the problems that in the prior art, equipment is complex in structure, high in cost, meat quality is easy to damage, single in function, automatic closed loop production cannot be formed, and equipment suitable for medium and small application scenes is lacking. The scallop shelling and cleaning integrated machine comprises a frame, a feeding and positioning mechanism, a conveying mechanism, a guide groove, a shell cutting and opening mechanism, a shell and meat separating mechanism, a cleaning and collecting mechanism and a driving unit, wherein the feeding and positioning mechanism, the conveying mechanism, the guide groove, the shell cutting and opening mechanism, the shell and meat separating mechanism, the cleaning and collecting mechanism and the driving unit are arranged on the frame; The feeding and positioning mechanism comprises a feeding hopper, the bottom of the feeding hopper is divided into a plurality of independent discharging channels, a rotary indexing roller is arranged in each discharging channel, a plurality of grooves for accommodating single scallops are distributed on the circumference of the rotary indexing roller, and the rotary indexing rollers are connected through a rotary shaft; The conveying mechanism is arranged below the feeding and positioning mechanism and comprises a synchronous conveying belt and a plurality of jigs distributed on the synchronous conveying belt in an array mode, the jigs correspond to the discharging channels in number and arrangement positions, the running speed of the synchronous conveying belt is matched with the rotating speed of the rotating indexing roller, each jig comprises two clamping plates, one side of each clamping plate is connected onto one shaft mounted on the synchronous conveying belt in a rotating mode, arc-shaped containing grooves matched with the scallop in shape are formed in the adjacent sides of the two clamping plates, and the scallop is clamped w