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CN-121970943-A - Solar AI intelligent sportswear

CN121970943ACN 121970943 ACN121970943 ACN 121970943ACN-121970943-A

Abstract

The invention belongs to the technical field of intelligent sports wear, and particularly relates to solar energy AI intelligent sports wear, which comprises a jacket main body, flexible amorphous silicon film power generation modules, an energy management module, an energy storage unit, power loads and flexible conductive lines which are mutually connected with the power loads, wherein the flexible amorphous silicon film power generation modules are at least three. According to the invention, the plurality of flexible amorphous silicon film power generation modules are optimally arranged in high sunlight areas such as the back of the hat brim and the shoulders, and are combined with the garment through a hot-pressing compounding technology, so that sewing pinholes are avoided, the original elasticity, soft touch feeling and appearance flatness of the garment are maintained, the non-inductance of the power generation function and the non-damage of the garment motion function are realized, the ETFE/PI sandwich packaging and ultrasonic welding edge sealing are adopted through the power generation modules, and the multi-layer protection is jointly formed by matching with a waterproof moisture-permeable hot melt adhesive compounding technology.

Inventors

  • Tan Yuequan

Assignees

  • 比迪凡仕(广州)商贸有限公司

Dates

Publication Date
20260505
Application Date
20260128

Claims (7)

  1. 1. The solar AI intelligent sportswear is characterized by comprising a jacket main body, a flexible amorphous silicon film power generation module, an energy management module, an energy storage unit, an electric load and flexible conductive circuits which are mutually connected, wherein the flexible amorphous silicon film power generation module is at least provided with three.
  2. 2. The solar AI intelligent sportswear of claim 1, wherein three flexible amorphous silicon film power generation modules are respectively arranged at the rear part of a protective cap peak of a protective jacket main body and at the shoulder part of the protective jacket main body, the flexible amorphous silicon film power generation modules adopt a sandwich packaging structure, an ETFE protective layer, an amorphous silicon film power generation layer and a PI substrate are arranged from top to bottom, and the edges of the flexible amorphous silicon film power generation modules are sealed by ultrasonic welding and are connected with flexible conductive circuits through waterproof electrical connectors.
  3. 3. The solar AI intelligent sportswear of claim 1, wherein the flexible amorphous silicon film power generation module and the jacket main body are combined by a layer of waterproof moisture-permeable hot melt adhesive film with a micropore structure, and the waterproof moisture-permeable hot melt adhesive film and the jacket outer layer fabric are subjected to hot-press compounding at a specific temperature and pressure to form a firm and soft combined interface.
  4. 4. The solar AI intelligent sportswear of claim 1 wherein the energy management module is a miniaturized energy management circuit board, the energy storage unit is a flat lithium polymer battery, and the energy management circuit board and the lithium polymer battery are packaged together in an energy management bin, and the energy management bin is located in a lining position area below a left rib of the jacket main body.
  5. 5. The solar AI intelligent sportswear of claim 4, wherein the energy management bin is packaged in a detachable independent waterproof bin sewn or suspended on an inner lining interlayer of the jacket body.
  6. 6. The solar AI intelligent sportswear of claim 1, wherein the electrical load comprises a heating sheet module, a GPS sensor module, a shoulder illumination LED lamp module, a heart rate detection module, a body temperature monitoring module and a mobile device charging module, wherein the heating sheet module is arranged at the positions of cuffs, a front chest and a back of a main body of the sportswear, the GPS sensor module is arranged at the upper side area of the back of the main body of the sportswear, the body temperature monitoring module is arranged at the upper side area of the front chest and the back of the main body of the sportswear, and the mobile device charging module is arranged at the left chest pocket position area of the main body of the sportswear.
  7. 7. The method for manufacturing the solar AI intelligent sportswear as set forth in claim 1, comprising the steps of: Step one, designing and preparing a power generation module (1) According to the clothing model, three special-shaped flexible amorphous silicon film power generation modules are designed, namely a flexible amorphous silicon film power generation module used for the back of a trapezoid cap peak of the jacket main body and two strip-shaped flexible amorphous silicon film power generation modules used for the shoulders of the jacket main body; (2) Purchasing flexible amorphous silicon thin film sheets (PI substrate, rated voltage 5V, power about 1.5W per sheet); (3) Cutting according to the design shape by adopting an ultrasonic cutting machine; (4) Packaging, namely placing the cut battery piece between an ETFE film and a PI film, sealing along the edge by using an ultrasonic welding machine, leading out positive and negative electrode wires, and hot-pressing and compounding a layer of TPU film with a thickness of 0.1mm on the back of the PI film; Step two, pretreatment of clothing fabric (1) Cutting a ventilation mesh area slightly smaller than the flexible amorphous silicon film power generation module at a preset integration position of the Gore-Tex fabric at the outer layer of the jacket main body by using laser; (2) Temporarily sticking a high-temperature-resistant protective film on the back of the area; step three, hot-pressing compounding of the module and the clothing (1) Precisely placing the flexible amorphous silicon film power generation module (TPU film face down) at a preset position of the fabric; (2) Hot-pressing for 25 seconds at 125 ℃ under 0.3MPa by using a flat plate hot press; (3) After cooling, the flexible amorphous silicon film power generation module is firmly combined with the jacket main body fabric, and the interface is soft and bendable; Step four, system internal integration (1) Introducing a lead into the lining interlayer of the jacket main body through ventilation meshes, and paving the lead to an energy management bin position at the lower side of the left rib along a lining channel; (2) Connecting the lead to the input end of the management circuit board in the energy management bin; (3) Putting the energy management bin into a special waterproof bin, and sewing a waterproof bin bag on the lining of the jacket main body, wherein only the USB interface is exposed; (4) Leading out wires from the output end of the energy management bin, and connecting the wires to power loads distributed at all parts of the garment; step five, testing and verifying (1) Under standard illumination, the system can stably output power which is more than or equal to 4W, and is enough to continuously supply power for the heating plate module and the GPS sensor module and slowly charge the built-in battery; (2) Environmental test, namely, through rainfall simulation (IPX 4), low Wen Wanshe (-20 ℃ and 1000 times) and limited machine washing (5 times of soft mode), the system functions are good, and the interface is free from water seepage; (3) And the user tests that in the field hiking environment, the user can disconnect an external power supply, use the garment self-heating function for more than 8 hours, and supplement the electric quantity for the mobile phone at any time.

Description

Solar AI intelligent sportswear Technical Field The invention belongs to the technical field of intelligent sportswear, and particularly relates to solar energy AI intelligent sportswear. Background With the popularization of outdoor exercises and miniaturization of electronic devices, the intelligent demands of outdoor wearers on clothes are increasing, such as built-in heating, GPS tracking, vital sign monitoring, emergency lighting and the like. However, the power supply for these functions has been dependent on carrying a heavy mobile power supply, which becomes the bottleneck for the user experience. Flexible solar cells, particularly amorphous silicon thin films, are considered ideal wearable energy solutions because of their light, thin, flexible, low light properties. Problems of the prior art: most of the existing products are simply sewed or hung externally, the waterproof property, the moisture permeability and the integral attractive appearance of the outdoor jacket are damaged, and the power generation module is not resistant to repeated bending, friction and washing. Disclosure of Invention The invention aims to provide solar AI intelligent sportswear, which can solve the problems that most existing products are simply sewed or hung externally, the waterproof property, the moisture permeability and the integral beauty of the outdoor jacket are damaged, and the power generation module is not resistant to repeated bending, friction and washing. The technical scheme adopted by the invention is as follows: The solar AI intelligent sportswear comprises a jacket main body, a flexible amorphous silicon film power generation module, an energy management module, an energy storage unit, an electric load and flexible conductive lines which are mutually connected, wherein the flexible amorphous silicon film power generation module is at least provided with three. The three flexible amorphous silicon film power generation modules are respectively arranged at the rear part of the cap peak of the jacket main body and the shoulder part of the jacket main body, and adopt a sandwich packaging structure, wherein the flexible amorphous silicon film power generation modules are an ETFE protective layer, an amorphous silicon film power generation layer and a PI substrate from top to bottom, and the edges of the flexible amorphous silicon film power generation modules are sealed by ultrasonic welding and are connected with a flexible conductive circuit through waterproof electrical connectors. The flexible amorphous silicon film power generation module and the jacket main body are combined in a mode that a layer of waterproof moisture-permeable hot melt adhesive film (such as TPU hot melt adhesive) with a micropore structure is used for hot-pressing and compounding with the outer shell fabric of the garment at a specific temperature and pressure to form a firm and soft combination interface. The energy management module is a miniaturized energy management circuit board, the energy storage unit is a flat lithium polymer battery, the energy management circuit board and the lithium polymer battery are jointly packaged in an energy management bin, and the energy management bin is located in a lining position area below the left rib of the jacket main body. The energy management bin is packaged in a detachable independent waterproof bin, and the waterproof bin is sewn or hung on the lining interlayer of the jacket main body. The electric load comprises a heating sheet module, a GPS sensor module, a shoulder illumination LED lamp module, a heart rate detection module, a body temperature monitoring module and a mobile equipment charging module, wherein the heating sheet module is arranged at the positions of the cuffs, the front chest and the back of the main body of the jacket, the GPS sensor module is arranged in the upper side area of the back of the jacket main body, the body temperature monitoring module is arranged in the upper side area of the front chest and the back of the jacket main body, and the mobile device charging module is arranged in the left chest pocket position area of the jacket main body. The method for preparing the solar AI intelligent sportswear is characterized by comprising the following steps of: Step one, designing and preparing a power generation module 1. According to the clothing layout, three special-shaped flexible amorphous silicon film power generation modules are designed, namely a flexible amorphous silicon film power generation module used for the rear part of a trapezoid cap peak of the jacket main body and two strip-shaped flexible amorphous silicon film power generation modules used for the shoulder part of the jacket main body. 2. Flexible amorphous silicon thin film sheets (PI substrate, rated voltage 5V, power about 1.5W per sheet) were purchased. 3. Cutting according to the design shape by adopting an ultrasonic cutting machine. 4. And packaging, namely placing the cut battery