CN-121972377-A - Waste velvet collecting equipment for velvet planting technology
Abstract
The invention relates to the technical field of flocking processes, in particular to waste velvet collecting equipment for flocking processes, which comprises a machine base, an air suction pump fixedly arranged on the machine base, a fixing frame for fixing the machine base on a flocking device, a dust suction pipe communicated with an air inlet end of the air suction pump, a collecting mechanism for separating velvet from dust, wherein the collecting mechanism comprises a collecting pipe, a material taking groove arranged on the side surface of the collecting pipe, a sealing plate for sealing the material taking groove, a fixing piece for fixing the sealing plate, a rubber ring arranged at one end of the collecting pipe, a connecting block for fixing the collecting pipe on a flocking box, a dust collecting hopper for communicating the collecting pipe with the dust suction pipe, and a collecting piece arranged on the collecting pipe. In the invention, after the air flow mixed with the fluff and the dust is mixed into the collecting pipe, the spiral blades block and buffer the air flow, so that the speed of the air flow mixed with the fluff and the dust is reduced after the air flow enters the screen cylinder, and further, enough time is provided for the screen cylinder to separate the fluff from the dust, thereby improving the separation effect.
Inventors
- WU JIJUN
- XU CHUANYANG
- SHI WENYONG
Assignees
- 昆山优杰工业设备有限公司
Dates
- Publication Date
- 20260505
- Application Date
- 20260326
Claims (9)
- 1. The waste velvet collecting device for the flocking process is characterized by comprising a machine base, an air suction pump fixedly arranged on the machine base, a fixing frame for fixing the machine base on a flocking device, a dust suction pipe communicated with the air inlet end of the air suction pump, and a collecting mechanism for separating velvet from dust; The collecting mechanism comprises a collecting pipe, a material taking groove arranged on the side surface of the collecting pipe, a sealing plate for sealing the material taking groove, and a fixing piece for fixing the sealing plate; a rubber ring arranged at one end of the collecting pipe, a connecting block for fixing the collecting pipe on the flocking box, a dust collecting hopper for communicating the collecting pipe with the dust collecting pipe, and a collecting piece arranged on the collecting pipe; The collecting piece comprises a screen cylinder fixedly arranged in the collecting pipe, a rotating shaft positioned on the central line of the screen cylinder, a spiral blade fixedly arranged on the rotating shaft, and a motor for driving the rotating shaft to rotate, wherein the edge of the spiral blade is in sliding contact with the inner wall of the screen cylinder.
- 2. The waste velvet collecting apparatus for a velvet manufacturing process of claim 1, wherein one end of the collecting pipe is sealed and fixedly installed with the motor, and one end of the rotating shaft is rotatably installed on the collecting pipe, the other end of the rotating shaft is rotatably installed on a supporting frame, the supporting frame is fixedly installed on an inner wall of the collecting pipe, and the other end of the collecting pipe is communicated with the flocking box.
- 3. The device for collecting waste velvet for a flocking process according to claim 1, wherein the fixing member comprises a fixing ring fixedly installed on the collecting pipe, a limiting rod fixedly connected to the fixing ring, a sliding ring provided with a through hole and a spring sleeved on the limiting rod, the limiting rod slides and is inserted into the through hole, one end of the spring is fixedly connected to the fixing ring, and the other end of the spring is fixedly connected to the sliding ring.
- 4. A waste pile collecting apparatus for a pile process according to claim 3, wherein the sealing plate is arc-shaped and has an outer diameter equal to an outer diameter of the collecting pipe, and the sliding ring is slidably mounted on the collecting pipe.
- 5. A lint collecting apparatus for a lint manufacturing process according to claim 1, wherein the outer diameter of the screen cylinder is smaller than the inner diameter of the collecting pipe, the screen cylinder is aligned with the dust hopper, and the length of the screen cylinder is smaller than the length of the top of the dust hopper.
- 6. A waste pile collecting apparatus for a pile forming process according to claim 1, wherein the top opening of the dust hopper is square, the bottom opening of the dust hopper is circular, and the width of the top opening of the dust hopper is larger than the diameter of the screen cylinder.
- 7. The flocking process waste velvet collecting apparatus of claim 2, wherein the collecting tube includes a collecting region, a screening region and a storage region, the collecting region is located between the screen drum and the flocking box, the screening region coincides with the screen drum, and the storage region is located between the screen drum and the sealed end of the collecting tube.
- 8. A waste pile collecting apparatus for a pile forming process according to claim 1, wherein the length of the spiral blade is longer than the length of the screen cylinder, and both ends of the spiral blade pass out of the screen cylinder.
- 9. The apparatus of claim 1, wherein a dust collecting cloth bag is installed inside the dust suction pipe.
Description
Waste velvet collecting equipment for velvet planting technology Technical Field The invention relates to the technical field of flocking processes, in particular to waste velvet collecting equipment for flocking processes. Background The flocking process is a processing technology for vertically implanting short fiber fluff into the surface of a base material coated with an adhesive through electrostatic action, and is widely applied to industries such as spinning, automotive interior, packaging, toys and the like. The principle is that the fluff is charged by a high-voltage electrostatic field, and flies vertically to the substrate under the action of electric field force, the root of the fluff is inserted into the adhesive, and the fluff is firmly attached to the surface of the substrate after baking and solidification, so as to form a suede effect. In the flocking process, the collection and treatment of waste velvet are important links, and not only relate to cost control and environmental protection, but also directly influence the production environment and the product quality. The existing waste velvet collecting method is a fixed-point negative pressure suction method, air suction ports are formed in the bottom and the sides of a flocking box/chamber, and the negative pressure generated by a fan is used for directly sucking down the velvet which cannot be implanted or naturally falls down, so that the velvet is prevented from flying in the box, but fine velvet and dust are mixed and are not easy to separate. Therefore, there is a need to provide a new solution to overcome the above-mentioned drawbacks. Disclosure of Invention The invention aims to provide a waste velvet collecting device for a velvet planting process, which can effectively solve the technical problems. The waste velvet collecting equipment for velvet planting technology comprises a machine base, an air pump fixedly arranged on the machine base, a fixing frame for fixing the machine base on a flocking device, a dust suction pipe communicated with the air inlet end of the air pump, and a collecting mechanism for separating velvet from dust; The collecting mechanism comprises a collecting pipe, a material taking groove arranged on the side surface of the collecting pipe, a sealing plate for sealing the material taking groove, and a fixing piece for fixing the sealing plate; a rubber ring arranged at one end of the collecting pipe, a connecting block for fixing the collecting pipe on the flocking box, a dust collecting hopper for communicating the collecting pipe with the dust collecting pipe, and a collecting piece arranged on the collecting pipe; The collecting piece comprises a screen cylinder fixedly arranged in the collecting pipe, a rotating shaft positioned on the central line of the screen cylinder, a spiral blade fixedly arranged on the rotating shaft, and a motor for driving the rotating shaft to rotate, wherein the edge of the spiral blade is in sliding contact with the inner wall of the screen cylinder. Further, one end of the collecting pipe is sealed and fixedly provided with the motor, one end of the rotating shaft is rotatably arranged on the collecting pipe, the other end of the rotating shaft is rotatably arranged on the supporting frame, the supporting frame is fixedly arranged on the inner wall of the collecting pipe, and the other end of the collecting pipe is communicated with the flocking box. The fixing piece comprises a fixing ring fixedly arranged on the collecting pipe, a limiting rod fixedly connected to the fixing ring, a perforated sliding ring, a spring sleeved on the limiting rod, and a spring, wherein one end of the spring is fixedly connected to the fixing ring, and the other end of the spring is fixedly connected to the sliding ring. Further, the sealing plate is arc-shaped, the outer diameter of the sealing plate is the same as the outer diameter of the collecting pipe, and the sliding ring is slidably arranged on the collecting pipe. Further, the outer diameter of the screen cylinder is less than the inner diameter of the collection tube, the screen cylinder is aligned with the dust hopper, and the length of the screen cylinder is less than the length of the top of the dust hopper. Further, the top opening of the dust hopper is square, the opening at the bottom of the dust hopper is round, and the width of the top opening of the dust hopper is larger than the diameter of the screen cylinder. Further, the inner part of the collecting pipe is divided into a collecting area, a screening area and a storage area, the collecting area is positioned between the screening cylinder and the flocking box, the screening area coincides with the position of the screening cylinder, and the storage area is positioned between the screening cylinder and the sealing end of the collecting pipe. Further, the length of the spiral blade is larger than that of the screen cylinder, and two ends of the spiral blade penetrate