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CN-121972721-A - Molten iron sampling probe breaking and disassembling device and using method thereof

CN121972721ACN 121972721 ACN121972721 ACN 121972721ACN-121972721-A

Abstract

The invention relates to the field of configuration of indication equipment or measurement equipment for metal casting, in particular to a molten iron sampling probe breaking and disassembling device and a using method thereof. The breaking and disassembling device for the molten iron sampling probe comprises a probe (1) and is characterized by further comprising a support (2), a guide cylinder (3), a clamping jaw (4), a rotating part (5), a cutting part (6), a knocking hammer (7), a three-way valve (8), a slide carriage (91) and a feed box (92), wherein the support (2) is fixed on the ground, the guide cylinder (3) is fixed at the top of the support (2), the clamping jaw (4), the rotating part (5), the cutting part (6) and the knocking hammer (7) are all arranged at the top of the support (2), the three-way valve (8) is arranged below the knocking hammer (7), the slide carriage (91) is arranged below one discharge hole of the three-way valve (8), and the feed box (92) is arranged below the other discharge hole of the three-way valve (8). A using method of a molten iron sampling probe breaking and disassembling device is characterized by comprising the following steps of S1, grabbing, S2, cutting and S3, knocking. The invention has high automation degree and reliable breaking and disassembling.

Inventors

  • ZHANG HAO
  • LIU ZHIXUE
  • WANG ZEMU

Assignees

  • 宝钢工程技术集团有限公司
  • 宝钢湛江钢铁有限公司

Dates

Publication Date
20260505
Application Date
20260228

Claims (4)

  1. 1. The breaking and disassembling device for the molten iron sampling probe comprises a probe (1), wherein the probe (1) comprises a sleeve cover (11), a sample (12) and a handle (13), the sleeve cover (11) is sleeved outside the sample (12), the sample (12) is fixed at the front end of the handle (13) through the rear part, the probe (1) is grabbed by a robot through the handle (13), the breaking and disassembling device is characterized by further comprising a support (2), a guide cylinder (3), a clamping jaw (4), a rotating part (5), a cutting part (6), a knocking hammer (7), a three-way valve (8), a slide carriage (91) and a feed box (92), The support (2) is fixed on the ground, the guide cylinder (3) is fixed at the top of the support (2), the front part of the guide cylinder (3) is a horn mouth, the clamping jaw (4), the rotating part (5), the cutting part (6) and the knocking hammer (7) are all arranged at the top of the support (2), the clamping jaw (4) and the rotating part (5) are respectively arranged at two sides of the guide cylinder (3), the clamping part of the clamping jaw (4) and the rotatable clamp of the rotating part (5) are opposite to the rear end of the guide cylinder (3), the cutting part (6) is arranged below the guide cylinder (3) and the cutting edge of the cutting part (5) is opposite to the rear end of the guide cylinder (3), and the knocking hammer (7) is arranged at the rear of the guide cylinder (3) and the hammer head of the knocking hammer (7) is opposite to the rear end of the guide cylinder (3); The three-way valve (8) is arranged below the knocking hammer (7), the three-way valve (8) is provided with a feed inlet and two discharge outlets, the feed inlet of the three-way valve (8) is opposite to the hammer head of the knocking hammer (7), the slide carriage (91) is arranged right below one discharge outlet of the three-way valve (8), and the feed box (92) is arranged right below the other discharge outlet of the three-way valve (8).
  2. 2. The molten iron sampling probe breaking and disassembling device according to claim 1, further comprising a clamping jaw cylinder (41), a rotary cylinder (51), a cutting cylinder (61) and a knocking cylinder (71), wherein the clamping jaw cylinder (41), the rotary cylinder (51), the cutting cylinder (61) and the knocking cylinder (71) are all fixed on the support (2) through respective cylinder bodies, the front end of a piston rod of the clamping jaw cylinder (41) is connected with the clamping jaw (4), the front end of the piston rod of the rotary cylinder (51) is connected with the rotary part (5), the front end of the piston rod of the cutting cylinder (61) is connected with the cutting part (6), and the front end of the piston rod of the knocking cylinder (71) is connected with the knocking hammer (7).
  3. 3. The method for using the molten iron sampling probe breaking and disassembling device according to claim 1 or 2, which is characterized by comprising the following steps of: S1, grabbing, namely, a matched robot grabs a handle part (13) of the probe (1) to insert a sleeve cover (11) of the probe (1) into a guide cylinder (3) for positioning, and then a clamping jaw (4) clamps the sleeve cover (11) to ensure that the sleeve cover (11) is not separated along with a sample (12); S2, cutting off, namely cutting off the probe (1) by a cutting part (6), and then driving the sleeve cover (11) and the sample (12) to rotate to the front of the hammer head of the knocking hammer (7) by a rotating part (5); S3, knocking, namely continuously knocking the sample (12) by the knocking hammer (7) to strip the sample (12) from the sleeve cover (11), enabling the knocked sample (12) to fall into a slide carriage (91) through one discharge hole of the three-way valve (7) to be input into a subsequent processing station, and enabling the knocked sleeve cover (11) and the cut handle (13) to fall into a feed box (92) through the other discharge hole of the three-way valve (7).
  4. 4. The method for using the molten iron sampling probe breaking and disassembling device according to claim 3, which is characterized by comprising the following steps of: in the step S1, the clamping jaw (4) clamps the sleeve cover (11) under the driving of the clamping jaw cylinder (41); In the step S2, the cutting part (6) cuts off the probe (1) under the drive of the cutting cylinder (61), and the rotating part (5) drives the sleeve cover (11) and the sample (12) to rotate to the front of the hammer head of the knocking hammer (7) under the drive of the rotating cylinder (51); In step S3, the knocking hammer (7) continuously knocks the sample (12) under the driving of the knocking cylinder (71) to peel the sample (12) from the cover (11).

Description

Molten iron sampling probe breaking and disassembling device and using method thereof Technical Field The invention relates to the field of configuration of indication equipment or measurement equipment for metal casting, in particular to a molten iron sampling probe breaking and disassembling device and a using method thereof. Background The environment of the molten iron sampling operation is complex, the molten iron sampling operation belongs to typical high-temperature, noise and dust areas, and the labor intensity of manual operation is high. In order to reduce the time of staff exposure in the operation environment, at present, an industrial robot is used for installing and detaching a temperature measuring sampling probe, after the industrial robot pulls out and inserts the probe into a temperature measuring gun connector part, the sampled probe still needs to be manually broken and detached, cooled, demolded and bottled, then is sent to a pneumatic sample sending and receiving position and then is sent to a testing laboratory, and when broken and detached, the probe is mainly cut by a grinding wheel and then screened, and waste materials such as a cover, probe waste paper, refractory materials and the like are easily brought, so that later screening and identification are difficult. Disclosure of Invention In order to overcome the defects of the prior art, the invention provides smelting auxiliary equipment with high automation degree and reliable breaking and disassembling, and discloses a molten iron sampling probe breaking and disassembling device and a using method thereof. The invention achieves the aim through the following technical scheme: The molten iron sampling probe breaking and disassembling device comprises a probe, wherein the probe comprises a sleeve cover, a sample and a handle, the sleeve cover is sleeved outside the sample, the sample is fixed at the front end of the handle through the rear part, the probe is grabbed by a robot through the handle, the device is characterized by further comprising a support, a guide cylinder, a clamping jaw, a rotating part, a cutting part, a knocking hammer, a three-way valve, a slide carriage and a feed box, The support is fixed on the ground, the guide cylinder is fixed on the top of the support, the front part of the guide cylinder is a horn mouth, the clamping jaw, the rotating part, the cutting part and the knocking hammer are all arranged on the top of the support, the clamping jaw and the rotating part are respectively arranged on two sides of the guide cylinder, the clamping part of the clamping jaw and the rotatable clamp of the rotating part are opposite to the rear end of the guide cylinder, the cutting part is arranged below the guide cylinder, the cutting edge of the cutting part is opposite to the rear end of the guide cylinder, the knocking hammer is arranged behind the guide cylinder, and the hammer head of the knocking hammer is opposite to the rear end of the guide cylinder; the three-way valve is arranged below the knocking hammer, the three-way valve is provided with a feed inlet and two discharge outlets, the feed inlet of the three-way valve is directly opposite to the hammer head of the knocking hammer, the slide carriage is arranged right below one discharge outlet of the three-way valve, and the feed box is arranged right below the other discharge outlet of the three-way valve. The molten iron sampling probe breaking and disassembling device is characterized by further comprising a clamping jaw cylinder, a rotary cylinder, a cutting-off cylinder and a knocking cylinder, wherein the clamping jaw cylinder, the rotary cylinder, the cutting-off cylinder and the knocking cylinder are all fixed on a support through respective cylinder bodies, the front end of a piston rod of the clamping jaw cylinder is connected with a clamping jaw, the front end of a piston rod of the rotary cylinder is connected with a rotary part, the front end of a piston rod of the cutting-off cylinder is connected with a cutting-off part, and the front end of a piston rod of the knocking cylinder is connected with a knocking hammer. The application method of the molten iron sampling probe breaking and disassembling device is used for automatically breaking and disassembling the probe and is characterized by comprising the following steps of: S1, grabbing, namely a matched robot grabs a handle of a probe to insert a sleeve cover of the probe into a guide cylinder for positioning, and then clamping the sleeve cover by a clamping jaw to ensure that the sleeve cover is not separated along with a sample; s2, cutting off, namely cutting off the probe by a cutting part, and then driving the sleeve cover and the sample to rotate to the front of the hammer head of the knocking hammer by a rotating part; s3, knocking, namely continuously knocking the sample by a knocking hammer to strip the sample from the sleeve cover, enabling the knocked sample to fall into a sl