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CN-121973053-A - Dimension detection and polishing integrated equipment suitable for multi-dimension forging billets

CN121973053ACN 121973053 ACN121973053 ACN 121973053ACN-121973053-A

Abstract

The application discloses size detection and integration equipment of polishing suitable for many sizes forge steel billet includes: the utility model provides a steel billet conveying assembly, steel billet conveying assembly's lateral wall department is fixed and is provided with steel billet stop gear, steel billet conveying assembly's upper position department still is provided with grinding machanism, one side department of grinding machanism is provided with floating platform mechanism, one side of floating platform mechanism still fixedly connected with surface cleaning mechanism, in order to solve prior art, ordinary forging steel billet detects the automation degree of polishing equipment is low, unable self-adaptation multi-size work piece, detect and polish process separation and lead to inefficiency, and visual detection is easily disturbed by work piece surface debris's technical problem, the application has designed an integrated equipment of integrated transportation, location, online clearance, visual detection and polishing, can realize from the work piece on to detect the automatic operation of polishing through order and coordinated control between each mechanism, thereby improve machining efficiency.

Inventors

  • LI WENJUN
  • GE JIANG
  • Zhai Qingchang
  • GUO JIANHUA
  • ZHANG CONG
  • HU CHANGJIANG

Assignees

  • 大连誉洋工业智能有限公司

Dates

Publication Date
20260505
Application Date
20260408

Claims (10)

  1. 1. Dimension detection and polishing integrated equipment suitable for multi-dimension forging billets is characterized by comprising: the steel billet conveying device comprises a steel billet conveying assembly (1), wherein a steel billet lifting mechanism (2) is arranged at the bottom surface of the steel billet conveying assembly (1), and the steel billet lifting mechanism (2) is used for lifting a steel billet (9); A billet limiting mechanism (3) is fixedly arranged at the side wall of the billet conveying assembly (1), the billet limiting mechanism (3) consists of a fixed roller (302) and a movable roller (308), and the fixed roller (302) and the movable roller (308) are used for clamping and aligning the billet (9) in the width direction; a polishing mechanism (4) is further arranged above the billet conveying assembly (1); A floating platform mechanism (5) is arranged at one side of the polishing mechanism (4), an industrial camera (6) is fixedly arranged at the bottom surface of the floating platform mechanism (5), and the floating platform mechanism (5) is used for bearing the industrial camera (6); One side of the floating platform mechanism (5) is fixedly connected with a surface cleaning mechanism (7), and the surface cleaning mechanism (7) is used for cleaning the upper surface of the steel billet before visual detection.
  2. 2. The integrated size inspection and polishing equipment for multi-size forged billets as claimed in claim 1, wherein the billet conveying assembly (1) comprises a cross frame (101) and a billet conveying roller (104); The steel billet conveying device is characterized in that two transverse frames (101) are arranged, a plurality of roller shafts (103) are arranged between the two transverse frames (101), the roller shafts (103) are all rotationally connected with the transverse frames (101), and the arc-shaped wall parts of the roller shafts (103) are all fixedly connected with steel billet conveying rollers (104).
  3. 3. The integrated equipment for size detection and polishing of the multi-size forged steel billets, which is disclosed in claim 2, is characterized in that a first mounting frame (301) is fixedly connected to the upper surface of one side of the transverse frame (101), and fixed rollers (302) are rotatably connected to the first mounting frame (301), wherein the fixed rollers (302) are arranged in a plurality; One side department fixedly connected with L shape backup pad (303) of crossbearer (101), sliding connection has two removal guide arms (304) on L shape backup pad (303), two the one end fixedly connected with movable plate (305) of removal guide arm (304), the lateral wall department fixedly connected with second mounting bracket (307) of movable plate (305), rotate on second mounting bracket (307) and be connected with movable roller (308).
  4. 4. The integrated size inspection and polishing equipment for multi-size forged steel billets of claim 1, wherein the floating platform mechanism (5) comprises a fixed frame (501) and a floating plate (502); the steel billet conveying device is characterized in that the fixing frame (501) is fixedly arranged at the upper position of the steel billet conveying assembly (1), a floating plate (502) is arranged at the bottom of the fixing frame (501), and an industrial camera (6) is fixedly connected to the bottom surface of the floating plate (502).
  5. 5. The integrated equipment for detecting and polishing the multi-size forged steel billets according to claim 4, wherein guide rods (503) are fixedly connected to two sides of the upper surface of the floating plate (502), the two guide rods (503) penetrate through the fixing frame (501) and are in sliding fit with the fixing frame (501), one end of a supporting spring (504) is fixedly connected to the upper surface of the floating plate (502), and the other end of the supporting spring (504) is fixedly connected with the bottom surface of the fixing frame (501).
  6. 6. The integrated equipment for detecting and polishing the multi-size forged steel billets according to claim 5, wherein a fixed foot stand (505) is fixedly connected to one end of the floating plate (502), and a contact wheel (506) is rotatably connected to the bottom of the fixed foot stand (505).
  7. 7. The integrated equipment for detecting and polishing the multi-size forged steel billets according to claim 2, wherein the surface cleaning mechanism (7) comprises a connecting support (701), a rotating shaft (702) and a cleaning tool (703), the connecting support (701) is fixedly arranged at one end position of the floating plate (502), the rotating shaft (702) is rotatably connected to the bottom end of the connecting support (701), the cleaning tool (703) is fixedly connected to the arc-shaped wall of the rotating shaft (702), and a linkage part is arranged between the rotating shaft (702) and the steel billet conveying assembly (1).
  8. 8. The integrated size inspection and polishing equipment for multi-size forged billets of claim 7, wherein the linkage part of the surface cleaning mechanism (7) comprises a conical gear A (704), a conical gear B (706), a spline sleeve (705) and a spline rod (707); A conical gear A (704) is fixedly connected to one end of the rotating shaft (702), a supporting foot rest (710) is fixedly connected to the side wall of the connecting bracket (701), a spline sleeve (705) is rotatably connected to the supporting foot rest (710), a conical gear B (706) is rotatably connected to the upper end of the spline sleeve (705), and the conical gear A (704) and the conical gear B (706) are meshed with each other; The upper surface department of crossbearer (101) rotates and is connected with spline pole (707), in the inner chamber of spline sleeve (705) is extended to one end of spline pole (707), the bottom fixedly connected with conical gear C (708) of spline pole (707), the one end fixedly connected with conical gear D (709) of roller (103), intermesh between conical gear D (709) and conical gear C (708).
  9. 9. The integrated size inspection and polishing equipment for multi-size forged steel billets of claim 7, wherein the cleaning tool (703) comprises a cleaning roller (7031) and flexible wiper blades (7033), and a plurality of flexible wiper blades (7033) are fixedly arranged on the outer surface of the cleaning roller (7031); the inside of cleaning roller (7031) still is provided with cavity (7032), the arc outer wall department of cleaning roller (7031) is fixed to be provided with a plurality of air nozzles (7034).
  10. 10. The integrated size inspection and polishing equipment for multi-size forged billets as claimed in claim 9, wherein the cleaning tool (703) is connected with an auxiliary cleaning mechanism (8), and the auxiliary cleaning mechanism (8) comprises a fixed cylinder (807) and a piston (808); The fixed cylinder body (807) is arranged at the side edge position of the transverse frame (101), a piston (808) is connected in the inner cavity of the fixed cylinder body (807) in a sliding mode, one side of the piston (808) is fixedly connected with a transmission guide rod (809), and one end of the transmission guide rod (809) is provided with a reciprocating part.

Description

Dimension detection and polishing integrated equipment suitable for multi-dimension forging billets Technical Field The application relates to the technical field of post-treatment of forged billets, in particular to size detection and polishing integrated equipment suitable for multi-size forged billets. Background After the forging process is completed, the surface of the forged steel billet is usually required to be polished to remove defects such as oxide scales and burrs, and the critical section size is required to be detected to ensure that the forged steel billet meets the subsequent processing or delivery standards. At present, in most production scenes, the size detection and surface polishing of a billet are usually treated as two independent working procedures, and the problems of low automation degree, slow production beat, large occupied area, strong dependence on manual operation and the like generally exist. In the dimension detection link, along with the popularization of industrial vision technology, non-contact measurement by adopting an industrial camera has become a trend, however, when the technology is applied to forged billets with multiple dimensions, the conventional vision detection system is characterized in that the cameras are rigidly fixed on a frame due to the variety of thickness specifications of the billets. When the heights of the upper surfaces of the workpieces are inconsistent, the object distance between the camera and the workpieces can be changed, so that imaging blurring can be caused by exceeding the depth of field range of the lens, the conversion relation between image pixels and the actual size can be directly influenced, and measurement errors which are difficult to calibrate are introduced. That is, the prior art has the following technical problems, and the detection and polishing procedures of the common processing equipment are separated, so that the efficiency is low. Therefore, an integrated size detection and polishing apparatus suitable for multi-size forged billets is proposed in view of the above-mentioned problems. Disclosure of Invention The dimension detection and polishing integrated equipment suitable for the multi-dimension forged billets is used for solving the problems of low efficiency of detection and polishing process separation of common processing equipment in the prior art. According to one aspect of the present application, there is provided an integrated size inspection and grinding apparatus suitable for multi-size forged billets, comprising: the steel billet conveying assembly is provided with a steel billet lifting mechanism at the bottom surface thereof, and the steel billet lifting mechanism is used for lifting up steel billets; the side wall of the billet conveying assembly is fixedly provided with a billet limiting mechanism, the billet limiting mechanism consists of a fixed roller and a movable roller, and the fixed roller and the movable roller are used for clamping and aligning the billets in the width direction; a polishing mechanism is also arranged at the upper position of the billet conveying component; one side of the polishing mechanism is provided with a floating platform mechanism, the bottom surface of the floating platform mechanism is fixedly provided with an industrial camera, and the floating platform mechanism is used for bearing the industrial camera; One side of the floating platform mechanism is also fixedly connected with a surface cleaning mechanism, and the surface cleaning mechanism is used for cleaning the upper surface of the billet before visual detection. Further, the billet conveying assembly comprises a transverse frame and a billet conveying roller; The transverse frames are provided with two, a plurality of roll shafts are arranged between the two transverse frames, the roll shafts are rotationally connected with the transverse frames, and steel billet conveying rollers are fixedly connected at the arc-shaped wall parts of the roll shafts. Further, a first mounting frame is fixedly connected to the upper surface of one side of the transverse frame, and fixed rollers are rotatably connected to the first mounting frame; One side department fixedly connected with L shape backup pad of crossbearer, sliding connection has two removal guide arms in the L shape backup pad, and the one end fixedly connected with movable plate of two removal guide arms, the lateral wall department fixedly connected with second mounting bracket of movable plate, rotation is connected with the movable roller on the second mounting bracket. Further, the floating platform mechanism comprises a fixed frame and a floating plate; The fixed mount is fixed to be set up in billet conveying assembly's top position department, and the bottom of mount is provided with the floating plate, and the bottom surface department fixedly connected with industry camera of floating plate. Further, the guide rods are fixedly connected to the two