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CN-121973176-A - Electronic connector suitable for multiple scenes and implementation method thereof

CN121973176ACN 121973176 ACN121973176 ACN 121973176ACN-121973176-A

Abstract

The invention is suitable for the technical field of connector assembly control, and provides a realization method of an electronic connector suitable for multiple scenes, which is applied to a plug-in control system in the production and assembly process of the connector, and comprises a high-definition infrared probe, an image acquisition module, a plug-in parameter module, a three-dimensional construction module, a plug-in driving module, a position relation module, a difference value calculation module, a position calculation module, a wireless communication module, an alarm, a memory, a processing center and a smart phone; the high-definition infrared probe, the image acquisition module, the plug-in parameter module, the three-dimensional construction module, the plug-in driving module, the position relation module, the difference value calculation module, the position calculation module, the wireless communication module, the alarm and the memory are respectively connected with the processing center. The invention can automatically acquire the coordinate position points of the inserting pieces, realizes accurate inserting pieces and automatic detection on the connector, realizes automatic and intelligent inserting pieces, improves the working efficiency of the inserting pieces and reduces the production cost.

Inventors

  • YANG GUOLI
  • LIU QUN

Assignees

  • 深圳市安泰珂电子有限公司

Dates

Publication Date
20260505
Application Date
20231115

Claims (9)

  1. 1. The plug-in control system is characterized by comprising a high-definition infrared probe, an image acquisition module, a plug-in parameter module, a three-dimensional construction module, a plug-in driving module, a position relation module, a difference value calculation module, a position calculation module, a wireless communication module, an alarm, a memory, a processing center and a smart phone, wherein the high-definition infrared probe, the image acquisition module, the plug-in parameter module, the three-dimensional construction module, the plug-in driving module, the position relation module, the difference value calculation module, the position calculation module, the wireless communication module, the alarm and the memory are respectively connected with the processing center; the wireless communication module is provided with an internet of things unit, can automatically network in the range of the internet of things or the Internet, is connected with a wireless network of the smart phone, and is responsible for receiving and transmitting wireless network signals; The alarm automatically gives out an audible alarm according to the fact that the number of the plug-ins and the plug-in quality are inconsistent with the stored plug-in distribution number and the stored plug-in quality standard, and transmits the audible alarm to the plug-in parameter module; The memory is responsible for information storage of the high-definition infrared probe, the image acquisition module, the plug-in parameter module, the three-dimensional construction module, the plug-in driving module, the position relation module, the difference value calculation module and the position calculation module, and storage of plug-in distribution quantity and plug-in quality standard; The processing center is responsible for information transmission of a high-definition infrared probe, an image acquisition module, a plug-in parameter module, a three-dimensional construction module, a plug-in driving module, a position relation module, a difference value calculation module and a position calculation module, and is a hub center of the system, and the image information according to the number of actual plug-ins and the plug-in quality thereof is compared with the plug-in distribution number stored in a memory and the plug-in quality standard image thereof; The high-definition infrared probe is arranged in the assembly plug-in device, is responsible for acquiring whether the clamping position of the connector to be plugged in meets the requirement, the number of the plug-ins finished on the workpiece and the image information of the plug-in quality of the plug-ins, and transmits the image information to the plug-in parameter module or the image acquisition module; the image acquisition module is used for identifying the number of the plug-ins and the quality of the plug-ins according to the number of the plug-ins and the image information of the quality of the plug-ins which are finished on the connector to be plugged through the set image identification system, and transmitting the information to the plug-in parameter module or the processing center; the plug-in parameter module outputs the technological parameters of the plug-in to the three-dimensional construction module according to the clamping completion information of the connector to be plugged; And the plug-in driving module is responsible for carrying out specific processing of the plug-in until the plug-in is finished and transmitting the plug-in to the high-definition infrared probe.
  2. 2. The method of claim 1, wherein the three-dimensional building module controls the position change of the plug-in head by controlling the six degrees of freedom of the mechanical arm to move or rotate along the X, Y, Z axis, and transmits the position change to the plug-in driving module; the position relation module obtains the position relation between the connector to be plugged and the plug-in according to the difference between the specific coordinate position information and the preset position and transmits the position relation to the position difference calculation module; the difference value calculating module calculates the difference value between the specific coordinate position information and the preset position and transmits the difference value to the position calculating module; and the position calculation module adjusts the six-degree-of-freedom position of the connector to be inserted according to the difference value and the six-degree-of-freedom calibration parameter by utilizing an approximation calculation method.
  3. 3. The method for realizing the electronic connector using multiple scenes according to claim 1, comprising the following steps: S10, after an operator installs the connector to be plugged, acquiring image information whether clamping of the connector to be plugged meets requirements or not through a high-definition infrared probe, and transmitting the image information to a plug-in parameter module; S20, outputting the technological parameters and the plug-in instructions of the plug-in according to the clamping completion information of the connector to be plugged in through the plug-in parameter module, and transmitting the technological parameters and the plug-in instructions to the three-dimensional construction module; S30, the three-dimensional construction module controls the mechanical arm to move to the position of the target plug-in according to the laser plug-in instruction, determines a plug-in position point corresponding to the plug-in head and transmits the plug-in position point to the plug-in driving module; S40, the plug-in driving module controls the plug-in head to plug in the connector to be plugged in until the number of the plug-ins is completely finished, and the plug-ins are transmitted to the high-definition infrared probe; s50, acquiring the number of the plug-ins finished on the plug-in connector to be plugged and the image information of the plug-in quality of the plug-ins through a high-definition infrared probe, and transmitting the image information to an image acquisition module; s60, the image acquisition module recognizes the number of the plug-ins and the image information of the plug-in quality of the plug-ins to be completed on the plug-in connector as the image information of the number of the plug-ins and the quality condition of the plug-ins, and transmits the image information to the processing center; And S70, the processing center compares the image information of the actual number of the plug-ins and the plug-in quality with the plug-in distribution number stored in the memory and the image of the plug-in quality standard, if the image information is consistent with the plug-in distribution number, the plug-in quality standard is consistent with the image information, the next procedure is entered or a good product area is placed, if the image information is inconsistent with the plug-in distribution number, the good product area is transferred to the alarm, and the reworking or the defective product area is notified to wait for processing until the plug-ins are qualified.
  4. 4. The method for implementing the multi-scenario electronic connector according to claim 2, wherein before the step S30 of controlling the mechanical arm to move to the target card position, the method further comprises the steps of: s301, acquiring three-dimensional reference coordinates in a three-dimensional model corresponding to a connector to be plugged and plug-in quantity layout diagrams corresponding to plug-ins by an image acquisition module, and transmitting the three-dimensional reference coordinates and the plug-in quantity layout diagrams to a three-dimensional construction module; s302, a three-dimensional construction module determines corresponding three-dimensional reference coordinates of the plug-in running track graph of each plug-in position on the three-dimensional model and transmits the corresponding three-dimensional reference coordinates to a plug-in driving module; S303, controlling the plug-in head to calibrate the initial position based on the three-dimensional reference coordinates through the plug-in driving module, and determining the target plug-in position corresponding to the calibrated plug-in head according to the corresponding coordinates.
  5. 5. The method for implementing the electronic connector using multiple scenarios according to claim 2, wherein the determining the card position point corresponding to the card header in step S30 further comprises: s31, acquiring a position image of the to-be-plugged connector when the to-be-plugged connector is placed in an installation area corresponding to the plug position by using a high-definition infrared probe, and transmitting the position image to an image acquisition module; s32, the image acquisition module performs image processing on the position image of the to-be-plugged object to acquire specific position coordinate information of the to-be-plugged object, and transmits the specific position coordinate information to the relation determination module; S33, a relation determining module obtains the position relation between the connector to be plugged and the plug-in according to the difference between the specific coordinate position information and the preset position, and transmits the position relation to a difference calculating module; S34, a difference value calculating module calculates the difference value between the specific coordinate position information and the preset position and transmits the difference value to a position calculating module; and S35, the position calculation module adjusts the six-degree-of-freedom position of the connector to be inserted according to the difference value and the six-degree-of-freedom calibration parameter by utilizing an approximation rule.
  6. 6. The method for implementing an electronic connector using multiple scenarios according to claim 2, wherein before the executing step S40 "control the plug-in header to plug in the connector to be plugged", further comprises the following steps: S41, acquiring positions corresponding to the plug-in number layout area diagrams through an image acquisition module, setting corresponding plug-in processing parameters, and transmitting the plug-in processing parameters to a three-dimensional construction module; S42, controlling the mechanical arm to be placed at corresponding position points on the connector to be plugged according to the plug-in number and the plug-in processing parameters thereof through the three-dimensional construction module, and transmitting the positions to the plug-in driving module; S43, controlling the plug-in driving module to execute plug-in processing on the plug-in number layout area according to the plug-in number layout diagram and the plug-in processing parameters, and transmitting the plug-in processing to the high-definition camera; s44, after the execution of the laser plug-in operation is finished through the high-definition infrared probe, determining the number area of the next plug-in corresponding to the connector to be plugged, and returning to the step S41 until the connector to be plugged completes all plug-in operations.
  7. 7. The method for realizing the electronic connector using multiple scenes according to claim 1-6, further comprising an assembly plug-in device, wherein the method for realizing the electronic connector using multiple scenes is realized by the method for realizing the electronic connector using multiple scenes according to claim 1-6.
  8. 8. The method for implementing the electronic connector using multiple scenes according to claim 1-6, further comprising a computer auxiliary device and a computer readable storage medium, wherein the computer auxiliary device comprises a memory, a processing center and each functional module thereof, the memory stores a computer program, the each functional module implements the steps of the method for implementing the electronic connector using multiple scenes according to any one of claims 1-6 when executing the computer program, and the computer readable storage medium stores the computer program, and the computer program implements the steps of the method for implementing the electronic connector using multiple scenes according to any one of claims 1-6 when being executed by each functional module.
  9. 9. An electronic connector suitable for multiple scenes is characterized by being realized by the realization method of the electronic connector suitable for multiple scenes, which is disclosed in the claims 1-8.

Description

Electronic connector suitable for multiple scenes and implementation method thereof Technical Field The invention belongs to the technical field of connector assembly control, and particularly relates to an electronic connector applicable to multiple scenes and an implementation method thereof. Background The popularization of the 5G technology and the diversification of the networking function enable the intelligent home to continuously approach to the daily life of people. Compared with the common household appliances, the intelligent household electronic connector has the advantages that stable high-speed signal transmission connection is emphasized, and the intelligent and portable function of the whole machine end is realized by keeping the miniaturization and miniaturization of internal parts, so that the market trend of flexible and small electronic connectors such as a board-to-board connector, a wire-to-board connector, an FPC/FCC connector and the like is shown. An electrical connector, also commonly referred to as a circuit connector, an electrical connector, a conductive device that bridges two conductors in a circuit so that current or signals can flow from one conductor to the other, is an electrical machine system that provides a separable interface for connecting two sub-electrical systems, simply referred to as a connector, or bridge between the two, to complete an electrical connection between the circuit or electronic machine. The general electronic connector comprises a rubber core, a terminal, a fixing piece and a tongue piece, and most of the current electronic connectors are inserted by adopting an automatic assembling machine with a fixed sliding rail although the degree of automation is high, so that the machine is very accurate, if a certain connector is used for clamping a sliding rail halfway, the whole machine cannot be produced, and the whole machine can be produced after maintenance is needed, so that the production efficiency is influenced. In order to solve the above problem, the automatic mechanical arm assembling machine is currently provided, so that the problem that the whole machine stops assembling due to the failure of the sliding rail can be avoided, but the problem that the position point of the plug-in unit is error can be solved, so that the precision of the plug-in terminal is not high, the plug-in unit is easy to misplug or plug-in skew, and especially the FPC/FCC connector is more so, so that the precision of the position of the plug-in unit is an urgent need before the machine. Disclosure of Invention In order to solve the defects in the prior art, the invention aims to provide the electronic connector applicable to multiple scenes and the implementation method thereof, and the electronic connector is provided with the image acquisition module, the plug-in parameter module, the three-dimensional construction module, the plug-in driving module, the position relation module, the difference value calculation module and the position calculation module, so that the coordinate position points of the plug-in sheets are automatically acquired, the accurate plug-in sheets and the automatic detection of the connector are realized, the automatic and intelligent plug-in sheets are realized, the working efficiency of the plug-in sheets is improved, and the production cost is reduced. In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: The plug-in control system applicable to the production and assembly process of the connector comprises a high-definition infrared probe, an image acquisition module, a plug-in parameter module, a three-dimensional construction module, a plug-in driving module, a position relation module, a difference value calculation module, a position calculation module, a wireless communication module, an alarm, a memory, a processing center and a smart phone, wherein the high-definition infrared probe, the image acquisition module, the plug-in parameter module, the three-dimensional construction module, the plug-in driving module, the position relation module, the difference value calculation module, the position calculation module, the wireless communication module, the alarm and the memory are respectively connected with the processing center; the wireless communication module is provided with an internet of things unit, can automatically network in the range of the internet of things or the Internet, is connected with a wireless network of the smart phone, and is responsible for receiving and transmitting wireless network signals; The alarm automatically gives out an audible alarm according to the fact that the number of the plug-ins and the plug-in quality are inconsistent with the stored plug-in distribution number and the stored plug-in quality standard, and transmits the audible alarm to the plug-in parameter module; The memory is responsible for information storage of the high-definition infrared pr