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CN-121973479-A - Ultraviolet curing lining hose flattening rolling equipment and production system

CN121973479ACN 121973479 ACN121973479 ACN 121973479ACN-121973479-A

Abstract

The invention belongs to the technical field of repairing material production equipment, and discloses ultraviolet curing lining hose flattening rolling equipment and a production system, in particular to ultraviolet curing lining hose flattening rolling equipment, which comprises a supporting component, wherein one end of the supporting component is connected with a sliding rail, one end of the supporting component, which is far away from the sliding rail, is connected with a connecting component, two ends of the connecting component, which are in the width direction, are respectively connected with a pre-stretching component and a detecting component, one end of the supporting component, which is close to the sliding rail, is connected with a working component, and the supporting component and the working component are cooperatively matched to realize precise regulation and control of rolling pressure, and a telescopic rod dynamically adjusts the height of a movable plate according to feedback data of a pressure sensor, so that a pressing plate of a rolling part always contacts with a hose at optimal pressure; the elastic connection design of the rotating roller and the pressing plate can adapt to tiny fluctuation of the surface of the hose and avoid damage of the hose caused by overlarge pressure.

Inventors

  • CHEN JIHONG

Assignees

  • 复星科技集团有限公司

Dates

Publication Date
20260505
Application Date
20260403

Claims (9)

  1. 1. The ultraviolet curing lining hose flattening rolling equipment comprises a supporting component (2) and is characterized in that one end of the supporting component (2) is connected with a sliding rail (1), one end, far away from the sliding rail (1), of the supporting component (2) is connected with a connecting component (3), two ends, in the width direction, of the connecting component (3) are respectively connected with a pre-stretching component (5) and a detecting component (6), and one end, close to the sliding rail (1), of the supporting component (2) is connected with a working component (4); The working assembly (4) comprises a telescopic rod (401), one end of the telescopic rod (401) is connected with a movable plate (402), a rolling part (403) is rotatably arranged on the movable plate (402), one end, close to the sliding rail (1), of the movable plate (402) is respectively connected with two rotating discs (404) and a scraping part (405), and the two rotating discs (404) and the movable plate (402) can slide relatively; the rolling part (403) comprises a rotating roller (4031), and a plurality of pressing plates (4032) are elastically connected to the outer circumference of the rotating roller (4031).
  2. 2. The ultraviolet curing lining hose flattening rolling equipment according to claim 1, wherein the supporting component (2) comprises a supporting plate (201), one end of the supporting plate (201) is connected with two bearing rods (202), the two bearing rods (202) are respectively located at two sides of the supporting plate (201) distributed along the length direction, one end, away from the supporting plate (201), of each bearing rod (202) is respectively connected with a sliding piece (203) connected with the sliding rail (1), the connecting component (3) is located at one end, away from the bearing rods (202), of the supporting plate (201), and the working component (4) and the bearing rods (202) are located on the same end face of the supporting plate (201).
  3. 3. The ultraviolet curing lining hose flattening rolling equipment as set forth in claim 1, wherein a chute (4021) is formed in one end of the movable plate (402) close to the sliding rail (1), and the rotating disc (404) is slidably connected in the chute (4021).
  4. 4. The ultraviolet curing lining hose flattening rolling equipment as claimed in claim 3, wherein the flattening portion (405) comprises a bearing plate (4051), one end of the bearing plate (4051) is connected to the movable plate (402), one end of the bearing plate (4051) away from the movable plate (402) is connected with a plurality of shells (4052), one end of the shells (4052) away from the bearing plate (4051) is provided with a connecting groove (4055), a shrinkage block (4053) is arranged in the connecting groove (4055) in a sliding mode, and an elastic portion (4054) is connected between the shrinkage block (4053) and the shells (4052).
  5. 5. The ultraviolet curing lining hose flattening rolling equipment according to claim 2, wherein the connecting assembly (3) comprises a transverse frame (301), the transverse frame (301) is connected with the supporting plate (201), rotating rods (302) are rotatably arranged on two opposite end faces of the transverse frame (301), and one end, far away from the transverse frame (301), of each rotating rod (302) is connected with the pre-stretching assembly (5) and the detection assembly (6) respectively.
  6. 6. The ultraviolet curing lining hose flattening rolling apparatus as set forth in claim 5, wherein the pre-stretching assembly (5) comprises a heating part (501), and a rotating shaft (502) for flattening the hose is rotatably arranged at one end of the heating part (501) close to the hose.
  7. 7. The ultraviolet curing lining hose flattening rolling equipment as claimed in claim 5, wherein the detection component (6) comprises a connecting plate (601), one end of the connecting plate (601) close to the hose is elastically connected with a plurality of swinging blades (602), the pre-stretching component (5) is located on one side of the moving direction of the supporting component (2), and the detection component (6) is located on one side far away from the moving direction of the supporting component (2).
  8. 8. The ultraviolet curing lining hose flattening rolling apparatus as set forth in claim 1, wherein a flexible layer is provided at an end of the rotating disk (404) away from the movable plate (402).
  9. 9. A production system realized by the ultraviolet curing lining hose flattening rolling equipment according to any one of claims 1-8, which is characterized by comprising flattening rolling equipment, a feeding device, a discharging device, an intelligent central control platform and a data storage module; The feeding device is in signal connection with the intelligent central control platform, automatically conveys lining hoses with corresponding materials and thicknesses to the appointed positions between the sliding rails according to production orders, and transmits hose parameters to an intelligent control unit of the rolling equipment; After the detection assembly confirms that the hose is qualified in rolling, the blanking device automatically conveys the finished hose to the next process, and the unqualified product is sorted to a defective area and sends an alarm signal through the intelligent central control platform; The data storage module records hose parameters, working parameters of each component, detection data and product qualification rate of each production in real time to form a production database, and can be used for subsequent production optimization, quality tracing and parameter model iterative updating; the intelligent central control platform centrally controls the whole production flow, displays the running state, the production progress, the parameter curve and the alarm information of the equipment in real time, supports the switching of manual adjustment parameters and automatic production modes, and realizes the intellectualization, automation and visualization of the production process.

Description

Ultraviolet curing lining hose flattening rolling equipment and production system Technical Field The invention belongs to the technical field of repairing material production equipment, and particularly relates to ultraviolet curing lining hose flattening rolling equipment and a production system. Background In the field of repair material production, the ultraviolet light cured lining hose is used as an important repair material, and the production process of the ultraviolet light cured lining hose needs flattening rolling treatment to ensure that glue solution is uniformly distributed and the surface is smooth, so that the subsequent use requirement is met. However, the traditional rolling equipment has a plurality of defects, on one hand, the rolling pressure is difficult to accurately control, the hose is easy to damage due to overlarge pressure, or the flattening effect is poor due to insufficient pressure, and the suitability of the rolling equipment to the fluctuation of the surface of the hose is lacking, on the other hand, the rolling coverage is limited, the bulge and the fold on the surface of the hose are difficult to completely eliminate, and the situation of local treatment omission is easy to occur. Patent application number CN202311049586.6 discloses an ultraviolet light curing lining hose spreader The utility model provides a moving device of flat roll extrusion, belongs to repair material production facility field, and hose exhibition flat roll extrusion's moving device includes hose exhibition flat place the platform, sets up to the platform both sides and obtains the track, installs moving mechanism on the track, and the inside lining hose after the evacuation gumming is placed on the hose exhibition flat place the platform, and moving mechanism reciprocates along the track, and rolling mechanism on the moving mechanism follows the removal frame and together moves and rolls back and forth the inside lining hose, is equipped with two-section auger screw axis on the rolling mechanism, and two-section auger screw axis symmetry sets up. According to the scheme, the two sides of the hose are guaranteed to be inflated with enough glue solution, the glue solution at each position in the hose is evenly distributed during secondary rolling, the glue solution at the two sides of the hose can be guaranteed to enter the hose clamp layer in a folded state rapidly during extrusion, the positions in the hose are fully impregnated, and the hose has the advantages of being good in rolling impregnation effect, not prone to being damaged and deforming. Meanwhile, an effective pretreatment and real-time detection closed-loop mechanism is lacking in a production flow, a hose cannot be fully softened by a pre-stretching link to reduce flattening resistance, a rolling effect cannot be fed back in time by a detection link and equipment parameters are adjusted in parallel, so that the product qualification rate is unstable. Therefore, in order to solve the technical problems, the invention provides ultraviolet curing lining hose flattening rolling equipment and a production system. Disclosure of Invention Aiming at the problems, the invention provides the ultraviolet curing lining hose flattening rolling equipment and the production system, which have the advantages of accurate pressure, comprehensive coverage and stable effect. The ultraviolet curing lining hose flattening rolling equipment comprises a supporting component, wherein one end of the supporting component is connected with a sliding rail, one end of the supporting component, which is far away from the sliding rail, is connected with a connecting component, two ends of the connecting component in the width direction are respectively connected with a pre-stretching component and a detecting component, and one end of the supporting component, which is close to the sliding rail, is connected with a working component; the working assembly comprises a telescopic rod, one end of the telescopic rod is connected with a movable plate, a rolling part is rotatably arranged on the movable plate, one end, close to the sliding rail, of the movable plate is respectively connected with two rotating discs and a strickling part, and the two rotating discs can slide relatively with the movable plate; the rolling part comprises a rotating roller, and a plurality of pressing plates are elastically connected to the outer circumference of the rotating roller. Preferably, the support assembly comprises a support plate, one end of the support plate is connected with two bearing rods, the two bearing rods are respectively located at two sides of the support plate, which are distributed along the length direction, one end of the two bearing rods away from the support plate is respectively connected with a sliding part connected with the sliding rail, the connecting assembly is located at one end of the support plate away from the bearing rods, and the working assembly and the