CN-121973505-A - Automatic flanging and heat-sealing integrated equipment for bubble bag and application method of automatic flanging and heat-sealing integrated equipment
Abstract
The invention provides automatic flanging and heat-sealing integrated equipment for bubble bags and a using method thereof, belonging to the technical field of flanging and heat-sealing integrated equipment, wherein the automatic flanging and heat-sealing integrated equipment for bubble bags comprises an input mechanism; the folding mechanism comprises a supporting frame, a first supporting plate, a first U-shaped folding plate, a U-shaped built-in plate, a second U-shaped folding plate, a U-shaped connecting plate, a mounting hole, a heat sealing assembly, an air pump and a second bracket, wherein a folding guide channel, a hot air pre-fixing unit and a final heat sealing mechanism are integrated on a continuous transmission line, so that a bubble film can be immediately preheated and fixed after folding molding without transferring and final heat sealing is completed.
Inventors
- SHEN YU
- SHEN XUZHONG
- HOU XIWEN
Assignees
- 苏州大喜包装科技有限公司
Dates
- Publication Date
- 20260505
- Application Date
- 20260401
Claims (10)
- 1. Automatic hem heat-seal integration equipment of bubble bag, characterized by, include: An input mechanism; The folding mechanism comprises a support frame (2), a first support plate (201), a first U-shaped folding plate (202), a U-shaped built-in plate (203), a second U-shaped folding plate (2021), a U-shaped connecting plate (2022), mounting holes (204), heat sealing components, an air pump (211) and second brackets (212), wherein the two mounting holes (204) are formed, the heat sealing components are provided with two groups, the support frame (2) is arranged on one side of the input mechanism, the first support plate (201) is fixedly connected to the surface of the support frame (2), the U-shaped built-in plate (203) is fixedly connected to the surface of the first support plate (201), the first U-shaped folding plate (202) is arranged on the outer side of the U-shaped built-in plate (203), the U-shaped connecting plate (2022) is fixedly connected to one end of the first U-shaped folding plate (202), the second U-shaped folding plate (1) is fixedly connected to one end of the U-shaped connecting plate (2), the second brackets (202212) is fixedly connected to the surface of the support frame (2), and the two groups of the two heat sealing components (2022) are fixedly connected to the two U-shaped folding plates (211) respectively; Wherein, every group heat seal assembly all includes mounting hole (204), air inlet plate (205), inlet port (206), gas-supply pipe (207), heater (208) and division board (209), inlet port (206) and gas-supply pipe (207) all are equipped with a plurality ofly, the surface of second U-shaped folding board (2021) is seted up in mounting hole (204) to mounting hole (204), a plurality of inlet port (206) are all seted up in air inlet plate (205), a plurality of gas-supply pipe (207) all fixed connection in the surface of air inlet plate (205), a plurality of gas-supply pipe (207) communicate with a plurality of inlet port (206) respectively, division board (209) fixed connection is in the tip of a plurality of gas-supply pipe (207), heater (208) fixed connection is in the upper end of division board (209), heater (208) and division board (209) internal communication, heater (208) and air pump (211) intercommunication.
- 2. The automatic flanging and heat-sealing integrated equipment for the bubble bag is characterized in that a U-shaped gap is formed between the first U-shaped flanging plate (202) and the U-shaped built-in plate (203) for the bubble bag to pass through, the first U-shaped flanging plate (202) is of a trapezoid structure, the first U-shaped flanging plate (202) is connected with the wide surface of the U-shaped connecting plate (2022), and the second U-shaped flanging plate (2021) is connected with the narrow surface of the U-shaped connecting plate (2022).
- 3. The automatic flanging and heat-sealing integrated equipment for the bubble bag according to claim 2, wherein a first bracket (210) is fixedly connected to the surface of the supporting frame (2), and the first bracket (210) is fixedly connected with two heaters (208).
- 4. The automatic flanging and heat-sealing integrated equipment for the bubble bag is characterized in that the input mechanism comprises a supporting cabinet (1), side plates (101), a machine case (102), input rollers (103) and a driving assembly, wherein the two input rollers (103) and the two side plates (101) are respectively arranged on one side of a supporting frame (2), the two side plates (101) are respectively fixedly connected to the upper end of the supporting cabinet (1), the two input rollers (103) are respectively connected to the surfaces of the two side plates (101) in a rotating mode, the bubble bag passes through the two input rollers (103), the machine case (102) is fixedly connected to the surface of one side plate (101), and the driving assembly is arranged in the machine case (102).
- 5. The automatic flanging and heat-sealing integrated equipment for the bubble bag is characterized in that the driving assembly comprises two gears, a motor support and a driving motor, wherein the two gears are respectively connected to the surface of the side plate (101) in a rotating mode, the two gears are respectively fixed to the surface of the two input rollers (103) and meshed with each other, the surface of the side plate (101) is fixedly connected between the motors, the driving motor is fixedly connected in the motor support, and the output end of the driving motor is fixed to the surface of one of the gears.
- 6. The automatic flanging and heat-sealing integrated equipment for the bubble bag is characterized in that a heat-sealing mechanism is arranged on one side of the flanging mechanism and comprises a base (3), a support (301), a heat-sealing table (302), fixing blocks (303), supporting rods (304), a top plate (305), air cylinders (306) and heat-sealing blocks (307), the two supporting rods (304) are arranged, the base (3) is arranged on one side of the support frame (2), the support (301) is fixedly connected to the upper end of the base (3), the heat-sealing table (302) is fixedly connected to the upper end of the support (301), the fixing blocks (303) are fixedly connected to one side end of the heat-sealing table (302), the two supporting rods (304) are fixedly connected to the upper ends of the fixing blocks (303), the air cylinders (306) are fixedly connected to the inner side of the top plate (305), and the heat-sealing blocks (307) are fixedly connected to the extension ends of the air cylinders (306).
- 7. The automatic flanging and heat-sealing integrated equipment for the bubble bag, as claimed in claim 6, wherein the upper end of the heat-sealing table (302) is provided with a heat-sealing groove (3021).
- 8. The automatic flanging and heat-sealing integrated equipment for bubble bags according to claim 7, wherein one side end of the heat-sealing table (302) is fixedly connected with a stripper plate (308).
- 9. The automatic flanging and heat-sealing integrated equipment for the bubble bag, as set forth in claim 8, wherein the surfaces of the two input rollers (103) are fixedly connected with an anti-slip sleeve.
- 10. A method of using the automatic flanging and heat-sealing integrated equipment for air bags, which uses the automatic flanging and heat-sealing integrated equipment for air bags according to any one of claims 1-9, and is characterized by comprising the following steps: s1, installing a bubble film roll on an unreeling frame, and leading a film to pass through between two input rollers with anti-skid sleeves of an input mechanism; S2, the towed bubble film enters a U-shaped guide gap formed by a first U-shaped folding edge plate and a U-shaped built-in plate, and under the progressive guide of a trapezoid cross-section structure, the two sides of the film material are continuously and gently folded upwards to form a neat double-layer folding edge structure; S3, enabling the film material subjected to preliminary flanging to immediately enter a second U-shaped flanging plate area, starting an air pump and a heater, blowing heated air to the flanging area in a hot air mode through an air inlet plate, an air pipe and a flow dividing plate at two sides, and performing instantaneous preheating and pre-fixing on the flanging, so that rebound and deformation are effectively prevented; S4, continuously conveying the preheated and fixed bubble film with the folded edge to a heat sealing table of a heat sealing mechanism, and accurately stopping at a heat sealing station through a sensor or a mechanical stop block; S5, controlling the action of the air cylinder, driving the heat sealing block to press down, and tightly pressing the edge folding area into a heat sealing groove of the heat sealing table; S6, after the heat sealing is finished, the air cylinder is lifted, the finished bubble bag is automatically pushed or slides to an inclined discharging plate, enters a collecting box or a conveying belt along an inclined plane to realize continuous discharging, and then the equipment enters the next working cycle.
Description
Automatic flanging and heat-sealing integrated equipment for bubble bag and application method of automatic flanging and heat-sealing integrated equipment Technical Field The invention belongs to the technical field of folding and heat sealing integrated equipment, and particularly relates to automatic folding and heat sealing integrated equipment for an air bubble bag and a use method of the automatic folding and heat sealing integrated equipment. Background The folding and heat sealing of the bubble bag are two key steps in the bag making and forming process, and the tightness, strength and appearance quality of the bag body are directly determined. The hemming process is generally completed by a series of precise guide rollers and folders, and edges on two sides of the tiled bubble film are folded inwards and flattened to form a neat double-layer or multi-layer edge wing structure, which not only can eliminate burrs and enhance the tearing resistance of the bag edge, but also provides a flat lap surface for subsequent heat sealing. The heat sealing is performed at a specific position after edge folding, a heating element (such as a hot knife, a hot seal or a pulse heating element) is used for applying specific temperature and pressure to the laminated multi-layer bubble film, so that the surface layers of thermoplastic inner films such as Polyethylene (PE) are melted and mutually fused, and a firm sealing weld joint is formed after cooling. Modern automatic bag making machine integrates edge folding and heat sealing into a continuous production line, and ensures accurate sealing position, consistent strength and smooth appearance by positioning a photoelectric sensor and controlling heat sealing temperature and time through a PLC. The process is a core technical link for realizing dampproof, leak-proof and bearing functions of the bubble bag, and the efficient and stable flanging heat sealing system is important for improving the production speed and the product qualification rate. In the prior art, the edge folding and the heat sealing of the bubble bag are often used as two independent working procedures, and semi-finished products after edge folding are easy to deform and shift due to rebound or external force in the transferring and waiting processes, which directly causes uneven edge folding and inaccurate alignment, further influences the precision and firmness of subsequent heat sealing, and reduces the quality and qualification rate of finished products. Disclosure of Invention The invention aims to provide automatic folding and heat-sealing integrated equipment for bubble bags and a using method thereof, and aims to solve the problems that folding and heat-sealing of the bubble bags are often used as two independent processes, semi-finished products after folding are easy to deform or shift due to rebound or external force in the transferring and waiting processes, the folding is uneven and inaccurate in alignment directly, the accuracy and firmness of subsequent heat-sealing are affected, and the quality and qualification rate of finished products are reduced. In order to achieve the above purpose, the present invention provides the following technical solutions: An automatic hem heat-seal integration equipment of bubble bag includes: An input mechanism; The folding mechanism comprises a support frame, a first support plate, a first U-shaped folding plate, a U-shaped built-in plate, a second U-shaped folding plate, a U-shaped connecting plate, mounting holes, heat sealing components, an air pump and a second bracket, wherein two mounting holes are formed in the mounting holes, two groups of heat sealing components are arranged, the support frame is arranged on one side of the input mechanism, the first support plate is fixedly connected to the surface of the support frame, the U-shaped built-in plate is fixedly connected to the surface of the first support plate, the first U-shaped folding plate is arranged on the outer side of the U-shaped built-in plate, the U-shaped connecting plate is fixedly connected to one end of the first U-shaped folding plate, the second U-shaped folding plate is fixedly connected to one end of the U-shaped connecting plate, the second bracket is fixedly connected to the surface of the support frame, the air pump is fixedly connected to the upper end of the second bracket, the two groups of heat sealing components are respectively arranged on two sides of the second U-shaped folding plate, and the two groups of heat sealing components are connected with the second U-shaped folding plate; Wherein, every group the heat-seal assembly all includes mounting hole, air inlet plate, inlet port, gas-supply pipe, heater and flow distribution plate, inlet port and gas-supply pipe all are equipped with a plurality ofly, the mounting hole is seted up in the surface of second U-shaped folding board, air inlet plate fixed connection is in the mounting hole, and a plurality of the in