Search

CN-121974044-A - Modularized reusable pallet cargo reinforcing device and method thereof

CN121974044ACN 121974044 ACN121974044 ACN 121974044ACN-121974044-A

Abstract

The application relates to the field of cargo reinforcement, in particular to a modular reusable tray cargo reinforcement device and method. The device comprises a modular reusable pallet goods reinforcing device, and further comprises a corresponding reinforcing method, wherein the device is provided with a preset fixed base and a plurality of binding belts, the preset fixed base is connected with the pallet, the base is provided with a plurality of handle holes for the binding belts to be connected, the base can be provided with the same edges as the pallet or half the edges of the pallet to form different reinforcing structures, the binding belts are made of various materials and are connected, and the device comprises the steps of base installation, binding belt selection pre-fixing, goods stacking, binding belt tensioning fixing, tension degree adjustment, integral inspection confirmation and the like. The application achieves the effects of adapting to the transportation of goods with multiple specifications and multiple scenes, having simple operation and high operation efficiency, effectively preventing the goods from tilting, shifting and dumping, reducing the collision damage of the goods, lowering the cost and meeting the requirements of green low-carbon logistics.

Inventors

  • LIU CHANGSHAN
  • XIAO JING
  • CHEN LEI

Assignees

  • 青岛安捷利包装技术有限公司

Dates

Publication Date
20260505
Application Date
20260324

Claims (10)

  1. 1. The utility model provides a modularization, repeatedly usable's tray goods reinforcing apparatus, its characterized in that includes preset fixed base (1) and many binding strips (2) that are connected on tray (3), tray (3) are the polygon, preset fixed base (1) quantity with the limit number of tray (3) is the same, perhaps preset fixed base (1) quantity is the half of tray (3) limit number, preset fixed base (1) quantity is the half of tray (3) limit number is preset fixed base (1) are located the both sides of tray (3) symmetry, preset fixed base (1) quantity is the same of tray (3) limit number is preset fixed base (1) and is located each side of tray (3), is provided with a plurality of handle holes (11) on every preset fixed base (1), handle holes (11) are arranged along preset fixed base (1) symmetry, and handle holes (11) are used for the tip fixed of binding strips (2) to be used for the connection.
  2. 2. A modular, reusable pallet load reinforcement device as defined in claim 1, wherein: one end of the binding belt (2) is bound with the handle hole (11) on one side, and the other end is bound with the handle hole (11) on the opposite side; Or the two ends of the binding belt (2) are fixedly connected with elastic clamping plates (21), the binding belt (2) is fixedly connected with a plurality of elastic clamping rings (22), the elastic clamping plates (21) at the end parts of the binding belt (2) penetrate through the handle holes (11) and then are clamped in the two adjacent elastic clamping rings (22), the elastic clamping plates (21) are provided with two arc-shaped parts, and the arc-shaped parts are used for being attached to the elastic clamping rings (22); Or the two ends of the binding belt (2) are fixedly connected with elastic lock catches (23), a plurality of hanging holes (24) are formed in the binding belt (2), the elastic lock catches (23) can directly hook the handle holes (11), and the elastic lock catches (23) can penetrate through the handle holes (11) to hook the hanging holes (24).
  3. 3. The modular reusable pallet cargo reinforcing device according to claim 2, wherein the elastic lock catch (23) comprises a lock catch body (231), the lock catch body (231) is annular, one end of the lock catch body (231) is hinged with an elastic lock column (232), the other end of the lock catch body is fixedly connected with a limit column (234), the limit column (234) is fixedly connected with a clamping groove (235), the elastic lock column (232) is fixedly connected with a clamping block (233) which is inserted into the clamping groove (235), and the limit column (234) is connected with a locking sleeve (236) in a threaded manner.
  4. 4. The modular reusable pallet cargo reinforcing device according to claim 1, wherein the preset fixed base (1) is provided with a bolt hole (12), the bolt hole (12) is used for a bolt to pass through, the pallet (3) is a drillable pallet (3), and the end part of a stud of the bolt passes through the bolt hole (12) and is connected to the pallet (3) in a threaded manner.
  5. 5. The modularized reusable pallet cargo reinforcing device according to claim 1, wherein the preset fixed base (1) is provided with a flexible mounting hole (13), the flexible mounting hole (13) is located on one side, far away from the handle hole (11), of the preset fixed base (1), the flexible mounting hole (13) is used for penetrating a fiber band (14), and the fiber band (14) penetrates through the flexible mounting hole (13) and then is connected with an upright post (31) of the pallet (3) to fix the preset fixed base (1) and the pallet (3).
  6. 6. A modular, reusable pallet load reinforcement device, characterized in that: one end of the fiber belt (14) passes through the flexible mounting hole (13) to be bound with the preset fixed base (1), and the other end is bound on the upright post (31) of the tray (3); Or one end fixedly connected with noose (141) of fibrous area (14), noose (141) cover locate tray (3) stand (31) on with stand (31) fixed can not dismantle, the other end fixedly connected with rivet (142) of fibrous area (14), offered a plurality of rivet (142) holes on fibrous area (14), after the tip of fibrous area (14) passed flexible mounting hole (13), rivet (142) are pegged graft on fibrous area (14) and are realized fixing.
  7. 7. A modular, reusable pallet load reinforcement method applied to the modular, reusable pallet load reinforcement device of any of claims 1-6, characterized in that: The method comprises the following steps: S1, selecting and installing a preset fixed base (1), wherein the corresponding fixed base installing mode is selected according to the type of the tray (3): S2, selecting and pre-fixing binding bands (2), namely selecting the binding bands (2) made of high-elasticity, high-strength, wear-resistant and ultraviolet-resistant materials according to the volume, the weight and the stacking height of the goods, and determining the number of the binding bands (2), wherein one end of each binding band (2) is pre-connected and fixed with a corresponding handle hole (11) on a preset fixed base (1) on one side of a tray (3); S3, stacking the cargoes, namely, neatly stacking the cargoes in the central area of the tray (3), so that the cargoes are integrally located in the enclosing range of the preset fixed base (1), and the cargoes are stably placed and have no obvious unbalanced load; S4, tensioning and fixing the binding bands (2), namely after goods are placed in a stacking mode, straightening and tensioning each binding band (2), and fixing the other end of each binding band with a corresponding handle hole (11) on the opposite-side preset fixed base (1) according to the structure of the selected binding band (2); S5, adjusting the tension degree, namely according to the size and bundling requirements of the goods, adjusting the tension degree of the bundling belt (2) by selecting different handle holes (11), different elastic clamping rings (22) or different hanging holes (24), so that the bundling belt (2) uniformly wraps the goods, and ensuring the goods to be free of looseness and shake; S6, integrally checking and confirming whether all preset fixed bases (1) are firm, whether the binding belts (2) are tensioned reliably, whether the connecting structure is in place or not and whether the goods are restrained stably or not, and finishing the reinforcement operation of the goods of the whole tray (3) after confirming that the goods are not wrong.
  8. 8. A modular reusable pallet load reinforcing method according to claim 7, wherein in S1, if a pallet (3) is perforated, the preset fixing base (1) is arranged on symmetrical sides of the pallet (3), and the base is screwed onto the pallet (3) by bolts passing through bolt holes (12) on the base, thereby completing the base fixing.
  9. 9. A modular, reusable pallet load reinforcement method according to claim 7, wherein in S1, if a non-perforated pallet (3), A1, arranging preset fixed bases (1) on symmetrical side surfaces of a tray (3), and penetrating an elliptical long groove-shaped flexible mounting hole (13) on the base by adopting a fiber belt (14); a2-1, binding one end of a fiber belt (14) with a base, binding the other end of the fiber belt on an upright post (31) of the tray (3), binding one end of the fiber belt (14) with the base, and binding the other end of the fiber belt on the upright post (31) of the tray (3), so as to finish the installation of the preset fixed base (1); a2-2 or a sleeve rope (141) is sleeved on the upright post (31) of the tray (3), the other end of the fiber belt (14) passes through the flexible mounting hole (13), and the fiber belt is fixedly inserted into the rivet (142) hole on the fiber belt (14) through the rivet (142), so that the installation of the preset fixed base (1) is completed.
  10. 10. A modular, reusable pallet load reinforcement method according to claim 7, wherein in S4, A1-1, adopting a binding type binding belt (2), wherein the end part of the binding belt (2) is directly bound in a handle hole (11) to finish opposite-pull type fixation; a1-2, or adopting an elastic clamping plate (21) and an elastic clamping ring (22) to bind the belt (2), wherein the elastic clamping plate (21) at the end part of the binding belt (2) passes through the handle hole (11) and is clamped between two adjacent elastic clamping rings (22), so that the arc-shaped part on the elastic clamping plate (21) is bonded with the elastic clamping rings (22) to limit; a1-3, or adopting an elastic lock catch (23) and a hanging hole (24) to bind the strap (2), wherein the elastic lock catch (23) is directly hooked on the handle hole (11), or the elastic lock catch passes through the handle hole (11) to hook the hanging hole (24) on the strap (2); if the annular elastic lock catch (23) with the locking sleeve (236) is used, the elastic lock column (232) is firstly stirred to form a threading gap, the lock catch is released after being hooked, the clamping block (233) is clamped into the clamping groove (235), and then the locking sleeve (236) is rotated to move to the outer side of the clamping block (233), so that anti-falling safety is realized.

Description

Modularized reusable pallet cargo reinforcing device and method thereof Technical Field The application relates to the technical field of cargo reinforcement, in particular to a modularized reusable tray cargo reinforcement device and a method thereof. Background The pallet is used as a core carrier for modern logistics unitization operation and is widely applied to production, storage, transfer and transportation all links. In the processes of forklift transportation, pallet truck transportation, truck running jolt and stacking storage, the stacked cargoes on the pallet are easily affected by factors such as external force impact, gravity center deviation, vibration friction and the like, and problems such as interlayer slippage, integral dumping and cargo scattering occur, so that the stacked cargoes are systematic risk sources penetrating through a logistics full link. The pallet goods which are not effectively reinforced can cause multiple linkage problems, namely firstly, friction and collision among goods pieces are easy to cause external packing scratch and extrusion deformation, irreversible quality damage is caused to fragile products such as glass and ceramics, precision parts such as electronic components and the like, easily scratched parts such as paint surface metal and plastic, secondly, the goods are loose, the stacking height is limited, the storage space utilization rate is reduced, the cautiousness of loading and unloading and storing operations is improved, the overall operation efficiency is reduced, the labor and time cost is obviously increased, thirdly, the goods are inclined and easy to smash up operators, damage forklift and goods shelf equipment, scatter goods to block channels, and the secondary carrying cost and site safety risk are improved, fourthly, the loose damage of goods in the transit and loading and unloading links is easy to cause the responsibility definition disputes among a sender, a logistic party, a receiver party, and the like, and additional flows and economic costs associated with reworking, replenishment, insurance claims and the like. Therefore, the reliable, efficient and economical reinforcement of the pallet goods is a necessary link for guaranteeing the logistics safety, improving the operation efficiency and controlling the operation cost. In the current industry, the integrity and the transportation stability of the tray unit are mainly improved by a physical constraint or interface resistance increasing mode, and main stream reinforcement modes can be divided into three types, namely a foundation simple reinforcement method, a professional tool reinforcement method and a combined reinforcement method according to technical complexity, implementation cost and application scenes. The simple foundation reinforcement method is represented by wrapping a winding film, binding a packing belt and binding a rope, and cargo constraint is realized by means of binding force of flexible materials. The mode has the advantages of low cost and low operation threshold, but has the obvious defects that the wrapping film is unevenly wrapped, the goods are easily crushed at corners, the middle area is loose, the long-term transportation is easy to creep and loose, the disposable use amount is large, the environmental protection performance is poor, the binding points of the packing belt and the ropes are limited, the local binding can only be realized, the interlayer sliding and the lateral overturning can not be restrained, the long-term vibration is easy to loose, and the goods are easily damaged during unpacking. Professional tool reinforcement is represented by snap-in fastening devices, frame-type corner protectors, integral coamings, pallet binders, etc., providing restraint by rigid or semi-rigid members. The mode has the advantages of better stability than simple reinforcement, insufficient universality, dependence on specific tray specifications and cargo shapes, poor adaptability, complex structure of part of devices, difficulty in quick assembly and disassembly, high purchasing and maintenance cost due to the fact that the devices are special fixed parts, and difficulty in large-scale popularization in multiple-class and multiple-specification scenes. The combined reinforcement method generally combines the winding film, the binding belt, the corner protector, the baffle plate and the like for use, and combines the constraint strength and the protection effect. The method has the advantages of more working procedures, longer time consumption, various materials, high management and recovery difficulty and high comprehensive cost, and the cooperation of different materials depends on manual experience, so that the consistency of reinforcing quality is poor, and the requirements of automatic and standardized logistics operation are difficult to meet. To sum up, the current pallet goods reinforcement mode ubiquitous commonplace is not enough, operating efficiency i