CN-121974134-A - Turnover conveying integrated device for flange production
Abstract
The invention discloses an overturning and conveying integrated device for flange production, which belongs to the technical field of automatic conveying, wherein a first conveyor is arranged on one side of the top of a base plate, a guide arrangement assembly is arranged at the conveying end of the top of the first conveyor, a leveling device is arranged on the top of the base plate and positioned on one side of the conveying end of the first conveyor, an orientation identification device is arranged on one side of the leveling device, a second conveyor and a third conveyor are respectively arranged on two sides of the orientation identification device, and an overturning device is arranged on the third conveyor. The invention can automatically identify the orientation of the neck surface of the flange and the placement state during conveying, uniformly adjust a plurality of flanges with different states to the state of neck downward and horizontally placing in the conveying process, turn over the flange with the neck upward to convert the flange into the state with the neck downward, and avoid the problems of low production or detection efficiency, high labor cost and unstable product quality, and cannot meet the actual demands of large-scale, high-precision and continuous production of the flange of the compressor.
Inventors
- WU WEIQI
- HUANG ZUWEI
- WU XIAOLONG
Assignees
- 珠海市有兴精工机械有限公司
Dates
- Publication Date
- 20260505
- Application Date
- 20260408
Claims (8)
- 1. The turnover conveying integrated device for flange production is characterized by comprising a base plate (1) which is horizontally arranged, wherein a first conveyor (2) is arranged on one side of the top of the base plate (1), and a guide arrangement assembly (3) is arranged at the conveying end of the top of the first conveyor (2); the top of the base plate (1) is provided with an alignment device (4) positioned at one side of the conveying end of the first conveyor (2); one side of the alignment device (4) far away from the first conveyor (2) is provided with a direction identification device (5); A second conveyor (6) is arranged on one side, far away from the alignment device (4), of the orientation identification device (5), the second conveyor (6) and the alignment device (4) are positioned on the same horizontal line in the horizontal direction, a third conveyor (7) is arranged on one side, far away from the first conveyor (2), of the orientation identification device (5), and the third conveyor (7) and the second conveyor (6) are arranged at 90 degrees in the horizontal direction; The orientation recognition device (5) can recognize the orientation of the neck of the current flange, the flange with the downward neck is automatically transferred to the second conveyor (6) for conveying, and the flange with the upward neck is automatically transferred to the third conveyor (7) for conveying; And a turnover device (8) capable of turning the flange with the neck facing downwards to a state with the neck facing upwards is arranged on the third conveyor (7).
- 2. The turnover conveying integrated device for flange production according to claim 1, wherein the guide arrangement assembly (3) comprises guide rods (31) symmetrically arranged on two sides of the top of the first conveyor (2), the side ends of the two guide rods (31) are respectively connected with two ends of the first conveyor (2) through connecting pieces (32), the two guide rods (31) are positioned right above a conveyor belt of the first conveyor (2), gaps are reserved between the bottoms of the guide rods (31) and the top of the conveyor belt, guide grooves with two through ends are formed between the two guide rods (31), the width of one end of each guide groove far away from the alignment device (4) is wider than the width of one end of each guide groove close to the alignment device (4), arc transition is formed between the two ends of each guide groove, and a plurality of balls are arranged on one side of each guide rod (31) close to each other in an equidistant and rotating mode.
- 3. The turnover conveying integrated device for flange production according to claim 2, wherein the aligning device (4) comprises a mounting seat (41) arranged at the top of the base plate (1), a material turning slope (42) is arranged at the top of the mounting seat (41), a material turning table (43) is arranged at one end, far away from the first conveyor (2), of the material turning slope (42), one end, facing upwards, of the material turning slope (42) is in butt joint with one end of the two guide rods (31), and an electric push rod (44) with an output end facing the material turning table (43) is horizontally arranged at one side of the material turning table (43).
- 4. A flange production is with upset transportation integrated device as claimed in claim 3, wherein, the output of electric putter (44) is equipped with pushing plate (45), pushing plate (45) is located one side at material platform (43) top, the opposite side of material platform (43) is equipped with alignment frame (46), alignment frame (46) upper portion is equipped with alignment groove (47) that both sides link up and set up, the bottom of alignment groove (47) and the top parallel and level of material platform (43), the height and the width of alignment groove (47) agree with the height and the width of flange, the one side top that alignment groove (47) is close to electric putter (44) is equipped with arc alignment piece (48), arc alignment piece (48) adopt the silica gel material.
- 5. The turnover conveying integrated device for flange production according to claim 4, wherein the orientation recognition device (5) comprises a recognition table (51) arranged on one side, far away from the electric push rod (44), of the alignment frame (46), a baffle plate (52) is arranged on one side, far away from the third conveyor (7), of the top of the recognition table (51), the second conveyor (6) and the electric push rod (44) are positioned on the same horizontal line, the top of the recognition table (51) and the bottom of the alignment groove (47) are positioned at the same horizontal level, and one end of a conveyor belt of the third conveyor (7) is in butt joint with one side of the top of the recognition table (51) and is in clearance non-contact with each other.
- 6. The turnover conveying integrated device for flange production according to claim 5, wherein the top of the identification table (51) is slidably connected with an identification block (54) along the horizontal direction through a spring (53), the bottom of the identification block (54) covers the top of one end of the conveyor belt of the third conveyor (7), the top of the identification block (54) is flush with the top of the identification table (51), one side of the top of the identification block (54) away from the baffle plate (52) is provided with an identification plate (55), when the flange with the neck downwards moves at the top of the identification table (51), the flange with the neck upwards does not contact with the identification plate (55), and when the top of the identification table (51) moves, one end of the bottom of the flange with the neck upwards contacts with the identification plate (55).
- 7. The turnover and conveying integrated device for flange production according to claim 6, wherein the turnover device (8) comprises a turnover assembly (81) arranged on one side of the third conveyor (7) and a clamping assembly (82) arranged on the side end of the turnover assembly (81), the turnover assembly (81) comprises a turnover frame (811) arranged on one side of the third conveyor (7), a turnover shaft (812) is arranged on the upper portion of the turnover frame (811) in a rotating mode, the turnover shaft (812) and the third conveyor (7) are arranged at 90 degrees, a first motor (813) is arranged on the side end of the turnover frame (811), and the output end of the first motor (813) is connected with one end of the turnover shaft (812).
- 8. The turnover conveying integrated device for flange production according to claim 7, wherein the clamping assembly (82) comprises a clamping box (821) horizontally arranged on one side of the turnover frame (811), one side of the clamping box (821) is connected with the turnover shaft (812), two tooth socket rods (822) are symmetrically arranged in the clamping box (821) along the horizontal direction, gears (823) are rotatably arranged between the two tooth socket rods (822), two sides of the gears (823) are respectively meshed with the two tooth socket rods (822), a second motor (824) is arranged at the top of the clamping box (821), the output end of the second motor (824) is connected with the rotating connection position of the gears (823) and the clamping box (821), two clamping rods (825) are symmetrically arranged right above a conveyor belt of the third conveyor (7), and side ends of the two clamping rods (825) are respectively connected with side ends of the two tooth socket rods (822).
Description
Turnover conveying integrated device for flange production Technical Field The invention relates to the technical field of automatic conveying, in particular to a turnover conveying integrated device for flange production. Background The compressor flange is used as a core pressure-bearing part for connecting a pipeline and fixing a part of the compressor, and the structural integrity, the surface precision and the installation suitability of the compressor flange directly influence the sealing performance, the running stability and the service life of the compressor. In the large-scale production process of the compressor flange, after the earlier working procedures of forging, turning, drilling and the like, the flange is required to be transported to the subsequent working procedures of finish machining, detection, assembly and the like through a conveying device, so that the whole production flow is completed; Because the compressor flange is mostly in a neck structure (the neck is used for being in accurate butt joint with the compressor shell and the pipeline, and the disc surface is used for being connected and fixed through bolts), when the compressor flange falls to the conveying belt through the blanking mechanism after the previous working procedure is finished, the compressor flange can take two forms of random distribution on the conveying belt due to factors such as gravity, falling angle and material collision, wherein one form is in a neck-up state, the other form is in a neck-down state, the neck-down state is further divided into a neck-down state (the flange is in a horizontal state) or the neck-down state but the flange is in an inclined state. And the follow-up finish machining or detection and other steps require the neck of the flange of the compressor to be in a uniformly downward and horizontally placed state, so that the positioning accuracy can be ensured, the detection or the machining is qualified, the problems of deviation and assembly dislocation caused by machining or detection due to state confusion are avoided, and further the problems of sealing leakage, operation faults and the like of the compressor are caused. Disclosure of Invention The invention aims to overcome the defects of the prior art and provides a turnover conveying integrated device for flange production, which can automatically identify the orientation of the neck surface of a flange and the placement state during conveying, uniformly adjust a plurality of flanges with different states to the state of neck downward and horizontal placement in the conveying process, turn the flange with the neck upward to convert the flange into the state with the neck downward, and avoid the problems of low production or detection efficiency, high labor cost and unstable product quality, and cannot meet the actual demands of large-scale, high-precision and continuous production of the flange of a compressor. The invention discloses an overturning and conveying integrated device for flange production, which comprises a base plate which is horizontally arranged, wherein a first conveyor is arranged on one side of the top of the base plate, a guide arrangement assembly is arranged at the conveying end of the top of the first conveyor, an aligning device which is positioned on one side of the conveying end of the first conveyor is arranged at the top of the base plate, an orientation identification device is arranged on one side of the aligning device which is far away from the first conveyor, a second conveyor is arranged on one side of the orientation identification device which is far away from the aligning device, the second conveyor and the aligning device are positioned on the same horizontal line, a third conveyor is arranged on one side of the orientation identification device which is far away from the first conveyor, the third conveyor and the second conveyor are arranged at 90 degrees in the horizontal direction, the orientation identification device can identify the orientation of the neck of the current flange, the flange with the neck facing downwards is automatically transported to the second conveyor, the flange with the neck facing upwards is automatically transported to the third conveyor, and the overturning device which can overturn the flange with the neck facing downwards to an upwards state is arranged on the third conveyor. Still further, the direction is arranged the guide bar of subassembly both sides including the symmetry and is located first conveyer top both sides, the side of two guide bars is connected with the both ends of first conveyer respectively through the connecting piece, two guide bars are located directly over the conveyer belt of first conveyer and the bottom of guide bar and conveyer belt top have the clearance and do not contact each other, form the guide way that both ends link up between two guide bars, the one end width that the alignment device was kept away from to the guide way