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CN-121974139-A - Automatic material distributing system and method for preventing damage of pipe-mounted relay

CN121974139ACN 121974139 ACN121974139 ACN 121974139ACN-121974139-A

Abstract

The invention discloses an automatic material distribution system and method for preventing a tube-mounted relay from being damaged, wherein the method is realized based on the system, the system comprises a box body, a placing table for obliquely placing a material tube is arranged on the box body, a material detection area is arranged on the box body and used for separating the relay from the material tube, a driving mechanism is further arranged in the box body, and a jacking mechanism is arranged at the output end of the driving mechanism and can push the jacking mechanism to upwards lift the separated relay. The invention can automatically slide down the relay to be separated by self gravity without being pushed by additional external force, thereby avoiding damage caused by forced contact, fundamentally avoiding the appearance defects of collision, pin deformation and the like of the relay, and thoroughly eliminating the hidden quality trouble caused by manual operation.

Inventors

  • XIONG WEI
  • YANG JUN
  • ZHANG XINGYOU
  • Zeng deke
  • LI JIA
  • LIAO XUJIANG

Assignees

  • 四川鑫豪斯安全设备有限公司

Dates

Publication Date
20260505
Application Date
20260403

Claims (10)

  1. 1. The automatic material distribution system for preventing the damage to the pipe-mounted relay is characterized by comprising a box body (3), wherein a placing table (5) used for obliquely placing the material pipe (1) is arranged on the box body (3), a material detection area is arranged on the box body (3) and used for separating the relay (2) from the material pipe (1), a driving mechanism (7) is further arranged in the box body (3), a jacking mechanism is arranged at the output end of the driving mechanism (7), and the driving mechanism (7) can push the jacking mechanism to upwards lift the separated relay (2).
  2. 2. The automatic material distribution system for preventing damage to the tube relay according to claim 1, wherein the placing table (5) is obliquely arranged on the box body (3), a plurality of protrusions (17) are arranged on the surface of the placing table (5), the material tube (1) is placed between the protrusions (17), and the distance between two adjacent protrusions (17) is the width of the material tube (1).
  3. 3. The automatic material distributing system for preventing the damage to the pipe-mounted relay according to claim 2, wherein one side of the box body (3) is provided with a side baffle plate (18), the side baffle plate (18) extends out of the lower end of the placing table (5), the material detecting area comprises a boss (4), the boss (4) is installed on an extension line of the placing table (5) at the same inclination as the placing table (5), and the boss (4) is connected with the side baffle plate (18); The lifting device is characterized in that grooves are formed in the boss (4), a plurality of partition boards (13) are arranged in the grooves, a channel which is used for being communicated with the material pipe (1) is formed between two adjacent partition boards (13), and the lifting mechanism part extends into the channel.
  4. 4. The automatic material distributing system for preventing damage to the pipe-mounted relay according to claim 3, wherein a panel (6) is further arranged in the box body (3), the panel (6) is connected with the bottom of the placing table (5), and the driving mechanism (7) and the jacking mechanism are both connected with the panel (6); The panel (6) is also provided with a supporting frame (8), and the side baffle (18) is connected with the supporting frame (8); Climbing mechanism includes horizontal pole (9), jacking claw (10), diaphragm (11) and a plurality of lift plate (12), the bottom of panel (6) is provided with guide block (16), horizontal pole (9) one end is connected with the output of actuating mechanism (7), and the other end runs through guide block (16), jacking claw (10) are articulated with panel (6) through hinge (15), jacking claw (10) one end be equipped with the hypotenuse, the other end with diaphragm (11) are connected, when actuating mechanism (7) promote horizontal pole (9) towards jacking claw (10) direction removal, horizontal pole (9) can promote jacking claw (10) and rotate round hinge (15), move diaphragm (11) upwards, lift plate (12) are fixed on diaphragm (11) and run through to in the passageway.
  5. 5. A tube mounted relay anti-bruise automatic feed system according to claim 3, characterized in that the boss (4) is further provided with a sensor (19).
  6. 6. The automatic material distribution system for preventing damage to a pipe-mounted relay according to claim 4, wherein the driving mechanism (7) comprises a cylinder body (701), a cylinder bottom (703) and a cylinder cover, the cylinder bottom (703) and the cylinder cover are respectively connected to two ends of the cylinder body (701), a piston (710) is arranged in the cylinder body (701), a first rod body (708) is arranged on the piston (710), a first mounting blind hole is formed in an end part of the first rod body (708) penetrating through the cylinder cover, a first elastic piece and a second rod body (709) are arranged in the first mounting blind hole, and the second rod body (709) is connected with a cross rod (9).
  7. 7. The automatic material distributing system for preventing damage to a tube-mounted relay according to claim 4, wherein a second mounting blind hole is formed in the side wall of the piston (710), a second elastic member and a locking rod (722) are arranged in the second mounting blind hole, the outer diameter of the locking rod (722) is identical to the inner diameter of the second mounting blind hole, a cavity (713) communicated with the first mounting blind hole is further formed in the first rod body (708), the cavity (713) is communicated with the second mounting blind hole through a pipeline (712), an air bag assembly is arranged in the cavity (713), and when the second rod body (709) is retracted towards the first elastic member, the second rod body (709) can push the air bag assembly to transfer fluid to the second mounting blind hole.
  8. 8. The automatic material distributing system for preventing damage to the tubular relay according to claim 7, wherein a locking hole (711) is further formed in the inner wall of the cylinder body (701), and the inner diameter of the locking hole (711) is larger than the outer diameter of the locking rod (722); A first through hole communicated with the cavity (713) is formed in the piston (710), a movable rod assembly with the outer diameter consistent with the inner diameter of the first through hole is arranged in the first through hole, and the movable rod assembly is connected with the locking rod (722) through a pull rope (720); A first air bag (704) is further arranged in the cylinder bottom (703), and the first air bag (704) is communicated with the first through hole through an air pipe.
  9. 9. The automatic material distributing system for preventing bruising of a tube mounted relay according to claim 8, wherein the movable assembly comprises a first movable rod (718), a first telescopic tube (719) and a second movable rod (715), the outer diameters of the first movable rod (718) and the second movable rod (715) are consistent with the inner diameter of the first through hole, the first telescopic tube (719) is located between the first movable rod (718) and the second movable rod (715), the pull rope (720) is connected with the second movable rod (715), the air bag assembly comprises a second telescopic tube (705), a squeezing plate (706) and a connecting plate (714), the outer diameters of the squeezing plate (706) and the connecting plate (714) are consistent with the inner diameter of the cavity (713), the second telescopic tube (705) is located between the connecting plate (714) and the squeezing plate (706), the second movable rod (715) penetrates through the connecting plate (714) to extend into the second telescopic tube (705), an exhaust hole (717) is formed in the second movable rod (715), and the first telescopic tube (717) is communicated with the second exhaust hole (717).
  10. 10. An automatic material-distributing method for preventing damage to a relay in a pipe, which is realized based on the system of any one of claims 1 to 9, and comprises the following steps: 1) The material pipe (1) provided with the relay (2) is obliquely placed on the placing table (5), and the relay (2) stored in the material pipe (1) slides to the material detection area under the action of gravity; 2) Starting a driving mechanism (7), wherein the driving mechanism (7) pushes a cross rod (9) to horizontally move, and the end part of a jacking claw (10) is upwards moved, so that a relay (2) sliding to a material detection area is upwards jacked; 3) After an assembler takes away the relay (2) jacked by the jacking claw (10), after the sensor (19) detects that the material detection area is free of materials, the driving mechanism (7) is triggered to retract, the jacking mechanism is automatically reset, and the subsequent relay (1) positioned in the material pipe (1) slides down to the material detection area again under the action of gravity; 4) Repeating the steps 2) to 3), and continuously distributing the relays (1) in the material pipe (1) one by one.

Description

Automatic material distributing system and method for preventing damage of pipe-mounted relay Technical Field The invention relates to the technical field of relay installation, in particular to an automatic material distribution system and method for preventing damage of a pipe-mounted relay. Background The tube-mounted relay refers to a relay with a tube as a packaging unit, and a specific packaging form comprises that the relays are orderly arranged in an elongated plastic tube, and each tube is usually provided with 25 relays. In the traditional production flow, the relay is required to be dumped to a material tray by a manual handheld material pipe to prepare for the plug-in process, but the manual operation mode has the remarkable defects that the relays collide and stack each other in the dumping process, appearance scratch and pin deformation are easy to cause, the pins cannot be directly inserted into a main board mounting hole after deformation, manual correction is required, additional process and quality hidden danger are increased, meanwhile, the manual material distribution speed is low, a large amount of manpower is required to be input for product correction and appearance inspection, the overall production efficiency is low, the product damage rate is easy to fluctuate due to randomness of the manual operation, potential batch quality risks exist, the stability requirement of large-scale production cannot be met, and the problem that how to safely and stably distribute the relay is needed to be solved is solved. Disclosure of Invention The invention aims to overcome the defects in the prior art, and aims to provide an automatic material distribution system and method for preventing a tube-mounted relay from being damaged, which can automatically slide down the relay to be distributed by self gravity without being pushed by additional external force, avoid damage caused by forced contact, radically eliminate the appearance defects of collision, pin deformation and the like of the relay, and thoroughly eliminate the quality hidden trouble caused by manual operation. The invention is realized by the following technical scheme: The automatic material distribution system for preventing the damage of the pipe-mounted relay comprises a box body, wherein a placing table used for obliquely placing the material pipe is arranged on the box body, a material detection area is arranged on the box body and used for separating the relay from the material pipe, a driving mechanism is further arranged in the box body, a jacking mechanism is arranged at the output end of the driving mechanism, and the driving mechanism can push the jacking mechanism to upwards lift the separated relay. Further, place the platform slope and install on the box, place the surface of platform and be equipped with a plurality of archs, the material pipe is placed between the arch, and the interval between two adjacent archs is the width of material pipe. The material detection area comprises a boss, wherein the boss is installed on an extension line of the placing table at the same inclination as the placing table, and the boss is connected with the side baffle; The boss is provided with a groove, a plurality of clapboards are arranged in the groove, a channel for communicating with the material pipe is formed between two adjacent clapboards, and the jacking mechanism part extends into the channel. Further, a panel is further arranged in the box body, the panel is connected with the bottom of the placing table, and the driving mechanism and the jacking mechanism are both connected with the panel; The panel is also provided with a supporting frame, and the side baffle is connected with the supporting frame; The lifting mechanism comprises a cross rod, a lifting claw, a cross plate and a plurality of lifting plates, wherein a guide block is arranged at the bottom of the panel, one end of the cross rod is connected with the output end of the driving mechanism, the other end of the cross rod penetrates through the guide block, the lifting claw is hinged with the panel through a hinge, one end of the lifting claw is provided with a bevel edge, the other end of the lifting claw is connected with the cross plate, when the driving mechanism pushes the cross rod to move towards the lifting claw, the cross rod can push the lifting claw to rotate around the hinge, the cross plate is lifted upwards, and the lifting plates are fixed on the cross plate and penetrate into a channel. Further, a sensor is further arranged on the boss. Further, actuating mechanism includes cylinder body, cylinder bottom and cylinder cap, the cylinder bottom is connected the both ends at the cylinder body respectively with the cylinder cap, be equipped with the piston in the cylinder body, be equipped with the first body of rod on the piston, be equipped with first installation blind hole in the tip that the first body of rod runs through outside the cylinder cap, b