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CN-121974143-A - Battery packaging container loading system

CN121974143ACN 121974143 ACN121974143 ACN 121974143ACN-121974143-A

Abstract

The application relates to a battery pack container loading system, which relates to the technical field of battery pack logistics transportation. The discharging battery pack is taken through the hoisting device, the mounting frame and the bearing table are driven by the first driving device and the second driving device to accurately position in the horizontal direction and the height direction, and finally the battery pack is pushed into the container through the pushing piece. The application further provides a transfer table, a roller mechanism capable of adjusting the direction and lifting, a mechanically linked roller steering mechanism, a magnetic force resetting mechanism, an automatic leveling mechanism and the like, thereby forming a battery pack loading system with high automation, accurate positioning, stable operation and strong adaptability. The system can effectively solve the problems of low manual loading efficiency, poor safety, dependence on experience, insufficient space utilization rate and the like, and realizes standardized and intelligent operation of battery pack loading.

Inventors

  • LU DONGBIN
  • YAO ZHISEN
  • WANG YI
  • HAN PENG

Assignees

  • 江苏震旦纪能源装备科技有限公司

Dates

Publication Date
20260505
Application Date
20260211

Claims (10)

  1. 1. A battery pack container loading system is characterized by comprising a bottom frame (1) arranged along the length direction of a container, wherein a hanging frame (2) is arranged on the bottom frame (1), a hanging device (3) for hanging a battery pack is arranged on the hanging frame (2), a mounting frame (4) is movably arranged on the bottom frame (1), a first driving device (5) is arranged on the bottom frame (1), the first driving device (5) is used for driving the mounting frame (4) to move along the direction approaching or separating from the hanging frame (2), a bearing table (6) for bearing the battery pack is movably arranged on the mounting frame (4), a second driving device (7) is arranged on the mounting frame (4), the second driving device (7) is used for driving the bearing table (6) to move along the height direction of the container, a bag pushing piece (8) is arranged on the bearing table (6), and the bag pushing piece (8) is arranged in a telescopic manner along the direction approaching or separating from the interior of the container.
  2. 2. The system for packing batteries into a container according to claim 1, wherein a transfer table (9) for receiving the battery packs hoisted by the hoisting device (3) is arranged on the hoisting frame (2), the pack pushing piece (8) comprises a pushing plate (801) arranged on the carrying table (6), a first pushing plate driving part (10) for driving the pushing plate (801) to move along a direction approaching or separating from the interior of the container is arranged on the carrying table (6), a second pushing plate driving part (11) for driving the pushing plate (801) to move along a direction approaching or separating from the transfer table (9) is arranged on the carrying table (6), a clamping plate (45) is arranged on the pushing plate (801), and a first clamping plate driving part (12) for driving the clamping plate (45) to move along a direction approaching or separating from the pushing plate (801) is arranged on the pushing plate (801).
  3. 3. The battery pack container system according to claim 2, wherein the transfer table (9) is movably provided with two first adjusting plates (13), the two first adjusting plates (13) are oppositely arranged, the transfer table (9) is provided with an adjusting driving part (14), the adjusting driving part (14) is used for driving the two first adjusting plates (13) to move along the direction of approaching or separating from each other, a space for accommodating the battery pack is formed between the two first adjusting plates (13), and the direction of the two first adjusting plates (13) opposite to the direction of the push plate (801) and the direction of the clamping plate (45) opposite to each other are mutually perpendicular.
  4. 4. A battery pack container system according to claim 2, wherein the push plate (801) is provided with a second jaw driving part (15), and the second jaw driving part (15) is used for driving the jaws (45) to move up and down along the height direction of the container.
  5. 5. The system for packing batteries into a container according to claim 4, wherein the carrying table (6) comprises a first subsection (601) arranged on the mounting frame (4), the second driving device (7) is used for driving the first subsection (601) to move along the height direction of the container, the first subsection (601) is movably provided with a second subsection (602), the push plate (801) and the second push plate driving part (11) are both arranged on the second subsection (602), the first push plate driving part (10) comprises a first sliding rail (1001) and a first sliding seat (1002), the first sliding seat (1002) is in sliding fit with the first sliding rail (1001), the first sliding rail (1001) is arranged on the first subsection (601) along the direction inside the container, and the first sliding seat (1002) is arranged on the second subsection (602).
  6. 6. A battery pack container system according to claim 5, wherein a third push plate driving part (16) for driving the push plate (801) to move along the height direction of the container is arranged on the second subsection (602), a plurality of roller seats (17) are arranged on the second subsection (602), a plurality of accommodating grooves (18) are formed in one side, away from the first subsection (601), of the second subsection (602), each roller seat (17) is located in one accommodating groove (18), a plurality of rollers (19) are arranged on the roller seat (17) at intervals along the length direction of the first sliding rail (1001), the rollers (19) are in rotary connection with the roller seat (17), the rotary axis of each roller (19) is perpendicular to the length direction of the first sliding rail (1001), and a roller driving part (20) is arranged in the accommodating groove (18) and is used for driving the roller seat (17) to lift so as to enable the rollers (19) to move out of the accommodating grooves (18).
  7. 7. The battery pack container system according to claim 6, wherein at least one of the roller holders (17) located near the transfer table (9) is configured as a direction-adjustable roller holder (21), a plurality of the rollers (19) are spaced apart on the direction-adjustable roller holder (21) along the length direction of the first slide rail (1001), the direction-adjustable roller holder (21) is driven to lift by a roller driving part (20) in a corresponding accommodating groove (18), a plurality of adjusting holders (22) are rotatably provided on the direction-adjustable roller holder (21), the rotation axis of the adjusting holders (22) is perpendicular to the direction-adjustable roller holder (21), each roller (19) on the direction-adjustable roller holder (21) is rotatably connected with one of the adjusting holders (22), an adjusting driving part (14) is provided on the second subsection (602), and the adjusting driving part (14) is used for driving the roller holder (22) to rotate so that the roller (19) thereon rotates to enable the roller holder (19) to rotate to be parallel to the first slide rail (1001) or the rotation axis.
  8. 8. The battery packaging container system according to claim 7, wherein the second subsection (602) is provided with an adjusting groove (23), the adjusting driving part (14) comprises a second adjusting plate (24) slidably arranged in the adjusting groove (23), the adjusting seat (22) is hinged with an adjusting rod (25), one end, away from the adjusting seat (22), of the adjusting rod (25) is hinged with the second adjusting plate (24), the transferring table (9) is provided with an inserting block (26), the adjusting groove (23) can be inserted by the inserting block (26) to push the second adjusting plate (24) to slide, and the second subsection (602) is provided with a reset piece for driving the second adjusting plate (24) to reset.
  9. 9. A battery pack shipping container system as set forth in claim 8 wherein said reset means comprises a first magnet (27) disposed on said insert (26) and a second magnet (28) disposed on said second adjustment plate (24), said first magnet (27) and said second magnet (28) being disposed opposite and partially or fully attachable to each other, said first magnet (27) and said second magnet (28) being magnetically attracted to opposite sides thereof.
  10. 10. The battery pack container system according to claim 1, wherein two extending rods (32) are arranged on one side of the carrying table (6) facing the container along the extension and retraction direction of the pack pushing piece (8), the two extending rods (32) are oppositely arranged and are respectively positioned at two ends of the carrying table (6), a distance detection piece (33) is arranged on the bottom side of the extending rods (32), and an adjusting piece for adjusting the levelness of the carrying table (6) is arranged on the mounting frame (4) and is electrically connected with the distance detection piece (33).

Description

Battery packaging container loading system Technical Field The application relates to the technical field of battery pack logistics transportation, in particular to a battery pack container loading system. Background In recent years, new energy automobiles and energy storage industry develop rapidly, and the mass transportation demands of large battery packs such as lithium ion batteries are driven. Sea containers have become the mainstream mode of battery pack cross-border and long-distance transportation due to the advantages of high standardization degree, strong bearing capacity, low transportation cost and the like. However, the current operation of packing large and heavy batteries into containers is still mainly performed by combining manpower with general mechanical equipment (such as a forklift). The typical process comprises the steps that an operator visually estimates the size of a battery pack and the internal space of a container through experience and manually plans rough stacking layout, a forklift truck guides the battery pack to a container gate, a worker in the container guides the battery pack weighing several tons to a preset position according to visual inspection and experience, and finally, the worker also needs to carry heavy reinforcing materials such as battens and binding bands in a narrow and dark environment in the container, and the battery pack is fixed through manual bundling, nailing and other modes. The traditional loading mode based on manual work has a plurality of obvious defects that layout planning depends on personal experience, is often inaccurate, easily causes waste of the internal space of a container, requires repeated coordination and trial positioning of multiple people in the loading and unloading process, and has low overall operation efficiency. In addition, the quality of the operation depends largely on the technical level and responsibility of individual skilled workers, and it is difficult to form a stable and reproducible standardized operation flow, which is disadvantageous for realizing large-scale and standardized transportation operation management. Disclosure of Invention In order to improve upon the situation presented in the above-mentioned art, the present application provides a battery pack-in-container system. The battery pack container system provided by the application adopts the following technical scheme: A battery pack container loading system comprises a bottom frame arranged along the length direction of a container, a hanging frame is arranged on the bottom frame, a hanging device used for hanging a battery pack is arranged on the hanging frame, a mounting frame is movably arranged on the bottom frame, a first driving device is arranged on the bottom frame and used for driving the mounting frame to move along the direction close to or far away from the hanging frame, a bearing table used for bearing the battery pack is movably arranged on the mounting frame, a second driving device is arranged on the mounting frame and used for driving the bearing table to move along the height direction of the container, a bag pushing piece is arranged on the bearing table, and the bag pushing piece is arranged in a telescopic mode along the direction close to or far away from the inside of the container. In the implementation process of the technical scheme, during operation, the underframe is arranged along the length direction of the container and fixed at a proper position, the hoisting device on the hoisting frame is used for hoisting the battery pack to be placed in the container to a preset position, the hoisting range of the hoisting device covers the bearing table, the first driving device is used for driving the mounting frame to move along the direction close to the hoisting device, the bearing table on the mounting frame is driven to synchronously move, the bearing table is moved to the position where the bearing table is in butt joint with the hoisting device, the hoisting device is used for placing the battery pack on the bearing table to finish initial bearing of the battery pack, then the first driving device is used for operating again and driving the mounting frame to move along the underframe to drive the bearing table and the battery pack to be close to the container inlet (the side close to the hoisting device is the initial hoisting position and is far away from the side to correspond to the container inlet), after the bearing table is moved to the container inlet to the corresponding position, the second driving device is started to drive the bearing table to move along the height direction of the container, the height of the battery pack is adjusted to the preset stacking position inside the container, the stacking requirement of different heights is met, after the height is adjusted to the bearing table is in place, the pushing piece on the bearing table is started, the battery pack is stably pushed into the preset position i