Search

CN-121974152-A - Automatic feeding nail removing device for groove-type reverser and use method

CN121974152ACN 121974152 ACN121974152 ACN 121974152ACN-121974152-A

Abstract

The invention discloses an automatic feeding nail removing device for a groove-shaped reverser and a using method thereof, comprising a machine table, wherein a main shaft box is arranged on the upper side of the machine table, a feeding sliding table module is arranged on the opposite side of the main shaft box, a reverser feeding vibration disc is arranged on the front side of the machine table, a reverser conveying line assembly which is in butt joint with the reverser feeding vibration disc is arranged on the machine table, a feeding manipulator module and a discharging module which synchronously and transversely move are arranged on the feeding sliding table module in a driving mode, an XY-axis bidirectional sliding table assembly is arranged on the rear side of the machine table, a cutting tool is arranged on the XY-axis bidirectional sliding table assembly, a material receiving part corresponding to the discharging module is arranged on the side of the main shaft box, a discharging conveying belt is arranged on the machine table below the material receiving part, and the feeding manipulator module places the groove-shaped reverser on the reverser conveying line assembly into a main shaft chuck on the main shaft box. The invention can solve various technical problems caused by the manual processing mode at present.

Inventors

  • GUO RUI
  • LI JUANJUAN

Assignees

  • 宁波胜克换向器有限公司

Dates

Publication Date
20260505
Application Date
20260408

Claims (10)

  1. 1. The utility model provides an automatic nail device that goes of cell type commutator, includes board (1), the upside of board (1) be provided with headstock (3), its characterized in that, the offside of headstock (3) install material loading slip table module (5), the front side of board (1) install commutator material loading vibration dish (2), board (1) on install reverser transfer chain subassembly (4) with the butt joint of reverser material loading vibration dish (2), material loading slip table module (5) on the drive be provided with synchronous lateral shifting's material loading manipulator module (8) and discharge module (9), the rear side of board (1) install XY axle two-way slip table subassembly (10), XY axle two-way slip table subassembly (10) on install cutting tool (14), the lateral part of headstock (3) be provided with and discharge module (9) corresponding material receiving part (11), board (1) below install on the transfer chain subassembly (1) and discharge conveyer belt (12) on the transfer chain subassembly, install material loading manipulator module (6) on the headstock (6) with the main shaft of putting into in the groove (6), the discharging module (9) is used for taking down the groove-shaped reverser, which is used for removing the material nails, on the main shaft chuck (6) and placing the reverser into the material receiving component (11).
  2. 2. The automatic feeding nail removing device for the groove-shaped reverser of claim 1, wherein the reverser conveying line assembly (4) comprises a vibration conveying line (41) and an arc-shaped slide rail (42) arranged on the side part of the far end of the vibration conveying line (41), a push plate (43) driven by a feeding side push cylinder (44) to transversely move is arranged on the other side of the vibration conveying line (41) corresponding to the arc-shaped slide rail (42), a supporting block (45) is arranged at the lower end of the arc-shaped slide rail (42), a feeding overturning baffle plate (47) driven by a baffle lifting cylinder (46) to lift is arranged on one side of the supporting block (45), and a limiting groove matched with a feeding nail on the reverser is formed in the feeding overturning baffle plate (47).
  3. 3. The automatic feeding nail removing device for the groove-type reverser of claim 1, wherein the feeding manipulator module (8) comprises a vertically arranged feeding air claw (81) and a pressing cylinder (83) transversely arranged at the rear side of the feeding air claw (81), and a pressing sleeve (82) corresponding to the feeding nails on the reverser is arranged at one end of the pressing cylinder (83) facing the pressing cylinder (83).
  4. 4. The automatic nail removing device for the trough type reverser of claim 1, wherein the discharging module (9) comprises a discharging cylinder (91) which is vertically arranged and a pulling cylinder (92) which is transversely arranged at the lower side of the discharging cylinder (91), a connecting block (94) is arranged on an extending rod at the lower end of the discharging cylinder (91), a receiving needle (93) is arranged in the connecting block (94) in a penetrating manner, and the extending end of the pulling cylinder (92) transversely penetrates through a gap between the connecting block (94) and the discharging cylinder (91).
  5. 5. The automatic feeding nail removing device for the groove type reverser of claim 4, wherein the material receiving component (11) is connected with the main shaft box (3) through a telescopic cylinder (17), and the telescopic cylinder (17) drives the material receiving component (11) to move to the lower side of the discharging module (9).
  6. 6. The automatic nail removing device for the groove type reverser of claim 4, wherein a discharging top shaft (18) penetrating through a main shaft chuck (6) is arranged in the main shaft box (3), a discharging ejection cylinder (20) is arranged on the rear side of the main shaft box (3) in the axial direction, and the extending end of the discharging ejection cylinder (20) is connected with the discharging top shaft (18) through a connecting plate (19).
  7. 7. The automatic nail removing device for the groove type reverser of claim 1, wherein a dust cover (15) is arranged on the outer side of the cutting tool (14), and the dust cover (15) is externally connected with a negative pressure suction device.
  8. 8. The automatic nail removing device for the trough type reverser according to claim 7, wherein the machine table (1) is provided with a waste collecting channel (16) at a position corresponding to the cutting tool (14).
  9. 9. The automatic feeding nail removing device for the groove-type reverser of claim 1 is characterized in that the feeding manipulator module (8) and the discharging module (9) are arranged on a sliding table (7) sliding along the feeding sliding table module (5).
  10. 10. An automatic staple removing device for a trough type commutator according to any one of claims 1 to 7, comprising the steps of: s1, feeding preparation, namely placing a groove-type commutator with a material nail to be removed into a commutator feeding vibration disc (2) to enable the commutator to be processed to sequentially enter a commutator conveying line assembly (4) in butt joint with the commutator; S2, positioning and conveying, namely conveying the to-be-processed commutator to a specified material taking position by using a commutator conveying line assembly (4), realizing lateral overturning and positioning of the to-be-processed commutator, and ensuring that a material nail faces a preset direction; S3, grabbing and clamping, wherein the feeding slipway module (5) drives the feeding manipulator module (8) to move to a material taking position of the commutator conveying line assembly (4), and after grabbing the commutator to be processed, the feeding manipulator module (8) moves to the spindle chuck (6) to push the commutator to be processed into the spindle chuck (6) and clamp the commutator; S4, cutting and removing nails, wherein a feeding sliding table module (5) drives a feeding manipulator module (8) to reset to a material taking original position to grasp the next commutator to be machined, meanwhile, an XY-axis bidirectional sliding table module (10) drives a cutting tool (14) to move, the cutting tool (14) is firstly and rapidly close to the commutator to be machined, and is slowly fed after contacting the commutator to be machined, cutting and removing are carried out on the nails, and chamfering machining of an orifice is finished; S5, synchronous unloading preparation, wherein in the process of removing nails by the cutting tool (14), the feeding sliding table module (5) drives the unloading module (9) to move to the position above the spindle chuck (6), and meanwhile, the material receiving part (11) is driven by the telescopic cylinder (17) to move to the position below the unloading module (9); s6, ejecting and receiving materials, wherein after the processing of the material removing nails is completed, the XY axis bidirectional sliding table assembly (10) drives the cutting tool (14) to return to the original position, a discharging ejection shaft (18) in the main shaft box (3) is pushed forward under the driving of a discharging ejection cylinder (20), the processed reverser is ejected from the main shaft chuck (6), and a material receiving needle (93) of the discharging module (9) extends out of the reverser for bearing the ejection; s7, conveying finished products, namely, a material pulling cylinder (92) of a discharging module (9) acts to pull a processed commutator on a material receiving needle (93) into a material receiving part (11) below, and the finished product commutator falls into a discharging conveying belt (12) to convey the finished products to a finished product material frame (13); And S8, circularly operating, wherein the unloading operation is carried out by the unloading module (9), and simultaneously, the loading manipulator module (8) is used for grabbing the next reverser to be processed and moving the reverser to the main shaft chuck (6), and the steps S3-S7 are repeated to realize continuous automatic processing.

Description

Automatic feeding nail removing device for groove-type reverser and use method Technical Field The invention relates to the technical field of production equipment of groove-shaped commutators, in particular to an automatic feeding nail removing device of a groove-shaped commutator and a using method. Background The groove-type commutator is a key part in a motor, and in the compression molding process, due to the design of a mold material injection structure, a material nail with the length of about two centimeters is formed at each material injection hole, and the material nail belongs to a processing redundant structure and must be removed in subsequent processing, otherwise, the assembly precision and the usability of the groove-type commutator are affected. Meanwhile, after the material nails are removed, chamfering with uniform size and good consistency is required to be formed on the orifice of the groove-type commutator so as to meet the subsequent assembly and use requirements. At present, the removal of material nails of a groove-type reverser in the industry mainly adopts a manual processing mode, namely an operator manually clamps a workpiece to be machined on an instrument lathe and cuts the material nails by manually controlling the feeding of a cutter. However, the machining mode has the defects that firstly, the feeding speed is difficult to accurately control by manual control, the cutter tip is easy to crack due to too fast feeding, the machining efficiency is affected, the cutter loss cost is increased, secondly, the consistency of manual machining is poor, the dimensional accuracy and consistency of an orifice chamfer cannot be effectively ensured, the quality stability of a product is affected, thirdly, a large amount of dust is generated in the machining process, an operator is in a dust environment for a long time, the body health is damaged, the dust is easy to scatter to all parts of equipment, the service life of the equipment is affected, fourthly, the efficiency of manual machining is low, and the requirement of large-scale production is difficult to meet. Therefore, the existing slot type commutator material nail removing process has the problems of low processing efficiency, poor product quality stability, large cutter loss, serious dust pollution and the like, and an automatic processing device and method are needed to solve the defects in the prior art. Disclosure of Invention The invention provides an automatic feeding nail removing device for a groove-type commutator and a use method thereof, which can solve various technical problems caused by the existing manual processing mode. In order to achieve the purpose, in the first aspect, the automatic feeding nail removing device of the groove-shaped reverser comprises a machine table, a main shaft box is arranged on the upper side of the machine table, a feeding sliding table module is arranged on the opposite side of the main shaft box, a reverser feeding vibration disc is arranged on the front side of the machine table, a reverser conveying line assembly in butt joint with the reverser feeding vibration disc is arranged on the machine table, a feeding manipulator module and a discharging module which synchronously and transversely move are arranged on the feeding sliding table module in a driving mode, an XY-axis bidirectional sliding table assembly is arranged on the rear side of the machine table, a cutting tool is arranged on the XY-axis bidirectional sliding table assembly, a material receiving part corresponding to the discharging module is arranged on the side of the main shaft box, a discharging conveying belt is arranged on the machine table below the material receiving part, the feeding manipulator module is used for discharging the groove-shaped reverser on the main shaft box into a main shaft chuck on the main shaft box, the discharging manipulator module is used for removing the reverser conveying line assembly from the main shaft chuck, the cutter is used for driving the XY-axis bidirectional sliding table, the cutter is used for achieving the effect of removing the feeding nail on the main shaft chuck, the cutter is used for achieving the automatic feeding nail removing, the automatic feeding nail removing device is used for achieving the effect of the automatic feeding nail removing device, and the automatic feeding nail removing device is used for achieving the effect, and the automatic feeding nail removing efficiency is further has a high precision, and the effect is used for achieving the effect. Preferably, the commutator transfer chain subassembly include vibration transfer chain and install the arc slide in vibration transfer chain distal end one side lateral part, the opposite side of vibration transfer chain and the corresponding position of arc slide be provided with by the push pedal of material loading side pushing cylinder drive sideslip, the lower extreme of arc slide be provided with the riding