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CN-121974159-A - Stacking, packaging and isolating method for photovoltaic steel frame component

CN121974159ACN 121974159 ACN121974159 ACN 121974159ACN-121974159-A

Abstract

The invention relates to the technical field of photovoltaics, in particular to a stacking, packaging and isolating method of a photovoltaic steel frame assembly, which comprises the steps of cutting rubber magnetic sheets which have magnetic force and are made of flexible materials through a cutting assembly; adsorbing the rubber magnetic sheet by a sucker, moving the rubber magnetic sheet on the steel frame, and automatically adsorbing the rubber magnetic sheet on the steel frame after the sucker breaks vacuum; the stacking and packaging isolation method has the advantages that the rubber magnetic sheets are introduced to serve as packaging frame isolation measures of the photovoltaic steel frame component, the installation and the placement are simple, the automatic adsorption and the fixation can be realized only by being placed on the steel frame, the automatic production is easier to realize, and the cleaning is easy.

Inventors

  • YANG SHIFENG
  • Tu Zhongdong

Assignees

  • 滁州金沐阳新能源科技有限公司

Dates

Publication Date
20260505
Application Date
20260313

Claims (10)

  1. 1. A stacking, packaging and isolating method for a photovoltaic steel frame assembly is characterized by comprising the following steps of: firstly, cutting the rubber magnetic sheet which has magnetic force and is made of flexible materials through a cutting assembly; Step two, the rubber magnetic sheet is adsorbed by the sucker, and is moved and placed on the steel frame, and the rubber magnetic sheet is automatically adsorbed on the steel frame after the sucker breaks vacuum; And thirdly, stacking and packaging the steel frames stuck with the rubber magnetic sheets.
  2. 2. The method for packaging and insulating a light Fu Gang bezel assembly as recited in claim 1, wherein the raw materials of the rubber magnetic sheet include synthetic rubber and ferrite magnetic powder.
  3. 3. The method for isolating stacked packages of light Fu Gang frame components according to claim 1, wherein the cutting component comprises component side plates, conveying press rollers rotatably mounted on the component side plates and circular cutterhead capable of moving up and down, the conveying press rollers clamp and convey the rubber magnetic sheet, and the cutting treatment of the rubber magnetic sheet is realized by matching with the lifting movement of the circular cutterhead; the center position of the circular cutterhead is fixedly provided with a mandrel, the outside of the mandrel is provided with a clamping piece, the mandrel can rotate relative to the clamping piece, the clamping piece drives the circular cutterhead to move up and down, the outside of the clamping piece is provided with an independent driving mechanism, and the rotation of the circular cutterhead can be controlled in the process of the circular cutterhead moving up and down through the independent driving mechanism.
  4. 4. The method for stacking, packaging and isolating the light Fu Gang frame assembly according to claim 3, wherein a horizontal sliding rail is fixedly arranged outside the clamping piece, a movable sliding block is arranged in the horizontal sliding rail in a sliding manner, an inclined plane millstone is fixedly arranged on the movable sliding block, and the movable sliding block is controlled to slide to the circular cutterhead along the horizontal sliding rail in a timing manner according to the abrasion condition of the circular cutterhead, so that the inclined plane millstone grinds the circular cutterhead.
  5. 5. The method for packaging and isolating stacked frames of light Fu Gang according to claim 3, wherein the independent driving mechanism comprises a limiting seat fixedly mounted on the clamping piece and a worm part arranged in the limiting seat, and the worm part can only rotate relative to the limiting seat; The worm part is inserted with a penetrating slide shaft along the axis direction, the surface of the penetrating slide shaft is provided with a transmission groove, the inner wall of the worm part is provided with a convex rib which is clamped in the transmission groove, so that the worm part can be driven to rotate when the penetrating slide shaft rotates, and simultaneously the worm part can axially slide along the penetrating slide shaft, the outer part of the mandrel is fixedly provided with a worm wheel part, and the worm wheel part and the worm part are meshed with each other.
  6. 6. The method for packaging and isolating a light Fu Gang bezel assembly as recited in claim 5, wherein a first gear is fixedly mounted at an end portion of the through-sliding shaft, a second gear is engaged with an outer portion of the first gear, and a driving shaft is coaxially and fixedly arranged on the second gear, and the through-sliding shaft is controlled to rotate by the driving shaft.
  7. 7. The method for stacking, packaging and isolating the light Fu Gang frame component as claimed in claim 4, wherein a cutter head water cavity is formed in the circular cutter head, pure water is filled in the cutter head water cavity, and when the rubber magnetic sheet is segmented, centrifugal force is generated by rotation of the circular cutter head in a complete period to enable the pure water to be uniformly dispersed at the outer edge position of the cutter head water cavity; When the inclined plane grindstone grinds the circular cutterhead, the circular cutterhead rotates in a reciprocating mode in a certain angle, and pure water is accumulated at the lower portion of a cutterhead water cavity under the action of gravity.
  8. 8. The method for packaging and isolating the light Fu Gang frame assembly according to claim 7, wherein a steam exhaust channel is arranged in the mandrel, one end of the steam exhaust channel is communicated with the cutterhead water cavity, and the other end of the steam exhaust channel is communicated with the outside atmosphere; The mandrel is internally provided with a water injection hole, a water injection cavity and a sealing rotating groove, the water injection hole, the water injection cavity and the sealing rotating groove are sequentially communicated, a sealing insertion pipe is inserted into the sealing rotating groove, the sealing insertion pipe is in sealing contact with the sealing rotating groove, and the sealing rotating groove can rotate relative to the sealing insertion pipe; The outside fixed disk that is provided with of sealed intubate, fixed disk and clamping piece fixed mounting, sealed intubate's tip intercommunication is provided with flexible connecting pipe, supplements the pure water in the blade disc water cavity through flexible connecting pipe.
  9. 9. The method for stacking, packaging and isolating the light Fu Gang frame component as claimed in claim 3, wherein the component side plate is fixedly provided with a vertical standing arm, the clamping piece is installed in the vertical standing arm in a sliding limiting manner, the upper end of the vertical standing arm is fixedly provided with an upper installation cover, the upper installation cover is fixedly provided with a blanking driving cylinder, and the clamping piece is driven to move up and down through the blanking driving cylinder.
  10. 10. The method for stacking, packaging and isolating a light Fu Gang frame assembly as claimed in claim 4, wherein a grindstone driving cylinder is fixedly arranged at the end part of the horizontal sliding rail, a telescopic shaft of the grindstone driving cylinder is fixedly arranged with the movable sliding block, and the movable sliding block is pushed to slide along the horizontal sliding rail by the grindstone driving cylinder.

Description

Stacking, packaging and isolating method for photovoltaic steel frame component Technical Field The invention relates to the technical field of photovoltaics, in particular to a stacking, packaging and isolating method of a photovoltaic steel frame assembly. Background The galvanized aluminum magnesium steel frame is increasingly widely applied in the market due to the characteristics of low cost, high strength and the like, the application of the light Fu Gang frame at the manufacturing process end of the assembly is basically consistent with that of the traditional aluminum alloy frame process, after the photovoltaic laminated board is assembled by using a framing machine, 20-40 photovoltaic assemblies are required to be stacked up and down to a curing room with certain temperature and humidity requirements due to the fact that curing surface drying of sealant around the periphery is needed, for continuous production, a transmission belt with the length of tens of meters is arranged in the curing room, a plurality of photovoltaic assemblies stacked up and down flow along the transmission belt according to set time beats on the transmission belt until the surface drying of the sealant is finished, finally, the assemblies are placed on a wood tray in a side-by-side mode after the assembly cleaning test final inspection, and tens of photovoltaic assemblies are packaged into one tray for loading and delivery by using a plastic steel belt. However, the galvanized aluminum magnesium steel frame is different from the traditional aluminum frame, the surface of the aluminum frame is anodized aluminum, the roughness and the surface hardness (more than or equal to 400 HV) are high, isolation measures are not needed to be additionally arranged between the frames during the transmission and packaging of a curing room, the surface of a zinc aluminum magnesium coating of the steel frame is smooth, the friction coefficient between an upper component and a lower component is low, the reverse support is very easy to occur due to the inertia effect of a stacking component during the transmission of the curing room, the hardness of the zinc aluminum magnesium coating is also low, the hardness is generally within 150HV, the photovoltaic component is influenced by acceleration, deceleration and jolt of a vehicle during the transportation after the packaging of the photovoltaic component is finished, the abrasion blackening phenomenon is easy to occur between the frames, the appearance of products is influenced, and the corrosion resistance of the frame of light Fu Gang is influenced; In order to solve the problems, a certain number of plastic buckles are generally clamped on the mounting surface of the frame or a certain number of single-sided adhesive patches are stuck on the mounting surface for isolation in the prior art, the plastic buckles are only manually installed due to the specific shape and buckle matching points, automatic installation or high automation cost is difficult to realize in the prior art, and the adhesive patches are difficult to clean in the later period and are easy to remain in the mode of sticking. Disclosure of Invention The invention aims to provide a stacking, packaging and isolating method for a photovoltaic steel frame assembly, which aims to solve the problems in the background art. In order to achieve the purpose, the invention provides the following technical scheme that the method for isolating the stacking package of the photovoltaic steel frame component comprises the following steps: firstly, cutting the rubber magnetic sheet which has magnetic force and is made of flexible materials through a cutting assembly; Step two, the rubber magnetic sheet is adsorbed by the sucker, and is moved and placed on the steel frame, and the rubber magnetic sheet is automatically adsorbed on the steel frame after the sucker breaks vacuum; And thirdly, stacking and packaging the steel frames stuck with the rubber magnetic sheets. The raw materials of the rubber magnetic sheet comprise synthetic rubber and ferrite magnetic powder. The cutting assembly comprises an assembly side plate, a conveying press roller and a circular cutterhead, wherein the conveying press roller is rotatably arranged on the assembly side plate, the circular cutterhead can move up and down, the rubber magnetic sheet is clamped and conveyed through the conveying press roller, the cutting processing of the rubber magnetic sheet is realized by matching with the lifting movement of the circular cutterhead, a mandrel is fixedly arranged at the center of the circular cutterhead, a clamping piece is arranged outside the mandrel, the mandrel can rotate relative to the clamping piece, the circular cutterhead is driven to move up and down through the clamping piece, an independent driving mechanism is arranged outside the clamping piece, and the circular cutterhead can be controlled to rotate in the lifting movement process of the circular cut