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CN-121974203-A - Full-automatic winding machine with prevent broken string

CN121974203ACN 121974203 ACN121974203 ACN 121974203ACN-121974203-A

Abstract

The invention relates to the technical field of winding machines, in particular to a full-automatic winding machine with a wire breakage prevention function, which comprises a winding machine body and a bottom plate, wherein the bottom plate is arranged at the end part of the winding machine body, a movable seat and a fixed seat are arranged at the end part of the bottom plate, the movable seat is internally provided with a die fixing cylinder, the fixed seat is internally provided with an outer sleeve, the side wall of the fixed seat is inserted with a wire inlet cylinder, the outer sleeve is internally provided with a conveying wheel, and the side wall of the fixed seat is provided with a first movable plate. According to the invention, the tension detection sensor is arranged to monitor the tension condition of the wire in the winding process, when the tension exceeds the preset safety range, the tension detection sensor can rapidly transmit signals to the first servo motor, the first servo motor is started and adjusts the positions of the rotating ring and the adjusting ring, the conveying path and the tension state of the wire are changed, the problem of wire breakage caused by overhigh tension is solved, the stability and the reliability of winding are improved, the production interruption and waste product generation caused by wire breakage are reduced, and the production efficiency is improved.

Inventors

  • WANG LINBO

Assignees

  • 惠州市骅鹰电子科技有限公司

Dates

Publication Date
20260505
Application Date
20260303

Claims (12)

  1. 1. Full-automatic coiling machine with prevent broken string, including coiling machine body (1) and bottom plate (2), bottom plate (2) are installed at coiling machine body (1) tip, a serial communication port, bottom plate (2) tip is equipped with removes seat (3) and fixing base (10), be equipped with in removing seat (3) and hold mould section of thick bamboo (4), be equipped with outer sleeve (5) in fixing base (10), fixing base (10) lateral wall is inserted and is equipped with inlet wire section of thick bamboo (11), be equipped with conveyer wheel (13) in outer sleeve (5), fixing base (10) lateral wall is equipped with first movable plate (7), first movable plate (7) lateral wall is equipped with swivel ring (6), swivel ring (6) lateral wall is equipped with adjusting ring (22), fixing base (10) tip is equipped with alarm (12), fixing base (10) lateral wall symmetry is equipped with clamping plate (39) that fix the wire rod.
  2. 2. The full-automatic wire winding machine with wire breakage prevention function according to claim 1, wherein a cylinder (9) is arranged on the side wall of the fixed seat (10), the output end of the cylinder (9) is connected with the side wall of the first movable plate (7), telescopic guide rods (8) are symmetrically arranged on the side wall of the fixed seat (10), and the side wall of the telescopic guide rods (8) is connected with the side wall of the first movable plate (7).
  3. 3. The full-automatic winding machine with the breakage prevention function according to claim 1, wherein an electric telescopic rod (19) is arranged on the side wall of the rotating ring (6), a supporting rod (18) is arranged at the output end of the electric telescopic rod (19), a first supporting block (17) is arranged at the end part of the supporting rod (18), and a wire conveying groove (16) is formed in the first supporting block (17).
  4. 4. A full-automatic winding machine with breakage prevention function according to claim 3, wherein an electric hydraulic rod (14) is arranged on the inner side wall of the first supporting block (17), a fixing plate (15) is arranged at the output end of the electric hydraulic rod (14), and the fixing plate (15) and the wire conveying groove (16) are mutually matched.
  5. 5. The full-automatic wire winding machine with wire breakage prevention function according to claim 1, wherein a supporting plate (32) is arranged on the side wall of the rotating ring (6), a rotating shaft (29) is arranged on the side wall of the supporting plate (32), a second supporting block (28) is arranged on the outer side wall of the rotating shaft (29), a fixing ring (30) is arranged on the side wall of the second supporting block (28), and a limiting ring (23) is arranged on the side wall of the second supporting block (28).
  6. 6. The full-automatic wire winding machine with wire breakage prevention function according to claim 5, wherein a first servo motor (27) is arranged on the side wall of the second supporting block (28), a groove is formed in the end portion of the second supporting block (28), a threaded rod (26) is arranged on the inner side wall of the groove, an output end of the first servo motor (27) is coaxially connected with the end portion of the threaded rod (26), a moving block (25) is arranged on the outer side wall of the threaded rod (26), a connecting rod (24) is arranged on the side wall of the moving block (25), and the side wall of the connecting rod (24) is connected with the side wall of the adjusting ring (22).
  7. 7. The full-automatic wire winding machine with wire breakage prevention function according to claim 6, wherein a tension detection sensor (31) is arranged on the inner side wall of the fixed ring (30), and the tension detection sensor (31) is electrically connected with the first servo motor (27).
  8. 8. The full-automatic wire winding machine with wire breakage prevention function according to claim 1, wherein an L-shaped plate (21) is arranged on the side wall of the fixed ring (30), a wire breakage detection sensor (20) is arranged on the side wall of the L-shaped plate (21), and the wire breakage detection sensor (20) is electrically connected with the alarm (12).
  9. 9. The full-automatic wire winding machine with wire breakage prevention function according to claim 5, wherein a driving motor (35) is arranged on the side wall of the supporting plate (32), a second gear (34) is arranged at the output end of the driving motor (35), a first gear (33) is arranged on the side wall of the supporting plate (32), the first gear (33) and the second gear (34) are meshed with each other, and the end part of the second gear (34) is coaxially connected with the end part of the rotating shaft (29).
  10. 10. The full-automatic wire winding machine with wire breakage prevention function according to claim 1, wherein a second servo motor (36) is arranged on the side wall of the fixed seat (10), a bidirectional screw rod (37) is arranged on the side wall of the fixed seat (10), the output end of the second servo motor (36) is coaxially connected with the end part of the bidirectional screw rod (37), a second movable plate (38) is symmetrically arranged on the outer side wall of the bidirectional screw rod (37), a guide rod (40) is arranged on the side wall of the fixed seat (10), and the bottom of the second movable plate (38) is connected with the end part of the clamping plate (39).
  11. 11. The full-automatic wire winding machine with wire breakage prevention function according to claim 10, wherein a movable hole is formed in the outer side wall of the wire inlet barrel (11), the end portion of the clamping plate (39) extends into the wire inlet barrel (11) through the movable hole, a plurality of anti-slip gaskets are arranged at the bottom of the wire winding machine body (1), and the anti-slip gaskets are made of silica gel rubber.
  12. 12. The full-automatic wire winding machine with wire breakage prevention function according to claim 1, wherein a plurality of anti-slip gaskets are arranged at the bottom of the wire winding machine body (1), and the anti-slip gaskets are made of silica gel rubber.

Description

Full-automatic winding machine with prevent broken string Technical Field The invention relates to the technical field of winding machines, in particular to a full-automatic winding machine with a wire breakage prevention function. Background The full-automatic winding machine is a programmable automatic winding system, and the numerical control or programmable logic controller is used as a control core to realize cooperative control of a winding main shaft, a winding device, a tension control mechanism and an auxiliary action unit so as to complete the whole winding process flow. And traditional automatic coiling machine is when the wire rod is wire-wound, because the wire rod produces cracked condition easily when the wire rod is wire-wound, traditional automatic coiling machine is difficult to adjust according to the material and the characteristic of different wire rods, make the wire rod because tension is too high when carrying, lead to wire winding in-process broken line frequently, production efficiency has been influenced, manufacturing cost and rejection rate have been increased, traditional automatic coiling machine is taking place unexpected broken wire thing, be difficult to in time fix the wire rod, make the wire rod produce the condition of resilience, lead to operating personnel still to need carry by hand, the operation degree of difficulty has been increased, there is the potential safety hazard. Disclosure of Invention The invention aims to solve the problem of wire breakage caused by excessive wire tension in the prior art, and provides a full-automatic wire winding machine with a wire breakage prevention function. In order to achieve the above purpose, the present invention adopts the following technical scheme: The utility model provides a full-automatic coiling machine with prevent broken string, includes coiling machine body and bottom plate, the bottom plate is installed at coiling machine body tip, the bottom plate tip is equipped with removes seat and fixing base, be equipped with a solid mould section of thick bamboo in the removal seat, be equipped with the outer sleeve in the fixing base, the fixing base lateral wall inserts and is equipped with a inlet wire section of thick bamboo, be equipped with the delivery wheel in the outer sleeve, the fixing base lateral wall is equipped with first movable plate, first movable plate lateral wall is equipped with the swivel becket, the swivel becket lateral wall is equipped with the adjusting ring, the fixing base tip is equipped with the alarm, fixing base lateral wall symmetry is equipped with the grip block that fixes the wire rod. Preferably, the fixing base lateral wall is equipped with the cylinder, cylinder output and first movable plate lateral wall link to each other, fixing base lateral wall symmetry is equipped with flexible guide bar, flexible guide bar lateral wall and first movable plate lateral wall link to each other, and the first movable plate of drive through the cylinder removes, and flexible guide bar provides stable guide effect for the removal of first movable plate, ensures that first movable plate can not take place the skew at the removal in-process, guarantees swivel becket and adjusting ring adjustment position to the wire winding demand of adaptation different wires. Preferably, the rotor ring lateral wall is equipped with electric telescopic handle, electric telescopic handle output is equipped with the bracing piece, the bracing piece tip is equipped with first supporting shoe, seted up the wire conveying groove in the first supporting shoe, through electric telescopic handle's concertina movement, can drive first supporting shoe and reciprocate to adjust the height of wire conveying groove, in order to satisfy the transportation requirement of different specification wires, improved coiling machine's commonality and flexibility. Preferably, the first supporting shoe inside wall is equipped with electronic hydraulic stem, electronic hydraulic stem output is equipped with the fixed plate, fixed plate and defeated wire casing looks adaptation, through the concertina movement of electronic hydraulic stem, can drive the fixed plate and remove in defeated wire casing to fix and press from both sides tightly the wire rod, ensure that the wire rod can not take place to rock or skew in the transportation, improved the stability of wire winding. Preferably, the swivel becket lateral wall is equipped with the backup pad, the backup pad lateral wall is equipped with the axis of rotation, the axis of rotation lateral wall is equipped with the second supporting shoe, second supporting shoe lateral wall is equipped with solid fixed ring, second supporting shoe lateral wall is equipped with the spacing ring, through the rotation of axis of rotation, can drive the second supporting shoe and rotate, and then adjust the position of solid fixed ring and spacing ring to adapt to the wire winding demand of different wires bette