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CN-121974205-A - Automatic disc-changing type wire-rewinding method and system

CN121974205ACN 121974205 ACN121974205 ACN 121974205ACN-121974205-A

Abstract

The invention relates to the technical field of cable production and processing, in particular to an automatic disc-changing type wire collecting method and system, which specifically comprise the following steps that S1, a cable material to be collected enters a paying-off unit; S2, wires enter a wire collecting device from a paying-off mechanism, the wire collecting device receives empty reels and winds cables onto the reels, S3, a carrying drum unit carries the fully wound reels to a reel transfer unit and carries the empty reels at the reel transfer unit to the wire collecting device, S4, the reel transfer unit carries the empty reels to a designated position and simultaneously moves the fully wound reels out of the designated position, the whole steps of the automatic reel-changing wire collecting method are simplified, the layout is compact, the manual operation steps are simplified on the whole flow, manual auxiliary actions are reduced, the cyclic wire collecting operation of automatic wire winding, reel collecting and reel changing and winding is realized, the production and processing efficiency of the wire materials is improved, the automatic processing is realized, and the whole yield is improved.

Inventors

  • CHENG HANG

Assignees

  • 创展智能科技(广东)有限公司

Dates

Publication Date
20260505
Application Date
20260319

Claims (10)

  1. 1. The automatic disc-changing type wire collecting method is characterized by comprising a wire collecting unit (20), a wire collecting device (10), a carrying cylinder unit (50) and a wire cylinder transferring unit (40), wherein the wire collecting device (10) is arranged on the wire outlet side of the wire collecting unit (20), the carrying cylinder unit (50) is arranged between the wire collecting device (10) and the wire cylinder transferring unit (40), and the method specifically comprises the following steps: S1, a wire cable material to be reeled enters a paying-off unit (20) from the outside, and is fed to a reeling device (10) by a paying-off mechanism (21) of the paying-off unit (20); s2, the wire enters a wire collecting device (10) from a paying-off mechanism (21), the wire collecting device (10) receives a wire cylinder (3) of an empty disc conveyed by a cylinder conveying unit (50) and winds a cable on the wire cylinder (3); S3, a wire barrel (3) fully wound at the wire winding device (10) is conveyed to the wire barrel conveying unit (40) by the wire barrel conveying unit (50), and the wire barrel (3) of the empty disc at the wire barrel conveying unit (40) is conveyed to the wire winding device (10); S4, conveying the empty wire drums (3) to a designated position by using the wire drum conveying unit (40), and simultaneously moving the wound wire drums (3) out of the designated position; in the step S3, the wire winding device (10) can wind the wire winding disc on the empty wire drum (3) conveyed by the conveying drum unit (50) so as to realize the circulating operation.
  2. 2. The automatic disc-changing wire collecting method according to claim 1, wherein the wire collecting device (10) comprises a workbench (12) and wire collecting stations arranged on the workbench (12), the workbench (12) is provided with a winding drum station (121) and a wire changing station (122), the wire releasing mechanism (21) is arranged at the winding drum station (121), the wire collecting stations comprise a transposition unit (11), a wire capturing unit (17), a wire cutting component (13) and rotating drum units (16) arranged on the transposition unit (11), the wire capturing unit (17) is arranged on each rotating drum unit (16), and the wire cutting component (13) is arranged at a transposition mounting column (113) corresponding to each rotating drum unit (16); In the step S2, the method further includes the following steps: s21, placing the empty coil (3) at a rotary drum unit (16), paying out wires from a paying-off mechanism (21), and rotating the rotary drum unit (16) at a coil winding station (121); s22, the rotary drum unit (16) drives the wire capturing unit (17) and the wire drum (3) to rotate, so that the wire capturing unit (17) captures and clamps wires to the position of the wire cutting assembly (13) to cut off wire heads; S23, continuously rotating the rotary drum unit (16) to enable the wire drum (3) to be fully wound with the wire, and loosening the end of the wire by the wire catching unit (17).
  3. 3. The automatic disc-changing wire-rewinding method according to claim 2, wherein the transposition unit (11) comprises a transposition driving device (112), a transposition plate (111) in driving connection with the transposition driving device (112) and a transposition mounting column (113) mounted on the transposition plate (111), and the at least two rotary drum units (16) are mounted on the transposition plate (111); in the step S3, the method further includes the following steps: S31, after the wire barrel (3) is fully wound, the transposition driving device (112) drives the transposition plate (111) to rotate so as to transpose the wire barrel (3) fully wound at the winding station (121) and the wire barrel (3) of the empty disc at the replacing station (122); s32, capturing and clamping wires between the paying-off mechanism (21) and the full wire barrel (3) to a tangent line assembly (13) for cutting by a wire capturing unit (17) at the full wire barrel (3); s33, the bobbin carrying unit (50) exchanges and carries the bobbin (3) of the empty disc at the bobbin changing station (122) with the bobbin (3) of the empty disc at the bobbin transferring unit (40); S34, after the drum unit (16) at the winding drum station (121) drives the wire catching unit (17) to catch and clamp the cut wire rod to the wire cutting assembly (13) to cut off the wire ends, the drum unit (16) continuously rotates to enable the empty coil drum (3) to start winding.
  4. 4. The automatic disc-changing wire collecting method according to claim 3, wherein a transposition mounting frame (114) is hung on one side end surface of the transposition plate (111), the rotary drum unit (16) comprises a rotary drum driving device (161) mounted on the transposition mounting frame (114), an output end of the rotary drum driving device (161) penetrates through the transposition mounting frame (114) and the transposition plate (111) to be in driving connection with a rotary drum turntable (162), the wire capturing unit (17) is mounted on the edge of the rotary drum turntable (162), and a positioning lug (164) for assisting a wire drum (3) is arranged at the center bulge of the rotary drum turntable (162); When the wire winding device works, the rotary drum driving device (161) drives the rotary drum turntable (162) to rotate, so that the wire drum (3) and the wire capturing unit (17) which are arranged on the rotary drum turntable (162) are driven to synchronously rotate, and winding and wire cutting operations are completed.
  5. 5. The automatic reel changing and wire collecting method according to claim 4, wherein the wire capturing unit (17) comprises a wire capturing base (171) arranged on the rotary drum turntable (162), a wire capturing lower clamp (172) rotatably arranged on the wire capturing base (171) and a wire capturing upper frame (174) fixedly assembled on the wire capturing base (171), the wire capturing lower clamp (172) is further provided with a clamping spring piece (173), and the clamping spring piece (173) always drives the wire capturing lower clamp (172) to clamp with the wire capturing upper clamp (174); When the wire catching device works, when the rotary drum rotary table (162) rotates, the lower wire catching clamp (172) and the upper wire catching clamp (174) are driven to rotate, wires enter between the lower wire catching clamp (172) and the upper wire catching clamp (174) and are clamped by the clamping spring piece (173) in a driving way, and the rotary drum rotary table (162) continuously rotates, so that the lower wire catching clamp (172) and the upper wire catching clamp (174) continuously clamp and pull the wires; the wire loosening device is characterized in that a wire loosening unit (19) is further arranged on the transposition plate (111), the wire loosening unit (19) comprises a wire loosening driving device (192), a wire loosening pushing head (191) is connected with the output end of the wire loosening driving device (192) in a driving mode, when a wire capturing unit (17) needs to loosen a wire, the rotary drum rotary disc (162) rotates to the wire loosening driving device (192), and the wire loosening driving device (192) drives the wire loosening pushing head (191) to contact and push a clamping spring piece (173) so that a wire capturing lower clamp (172) and a wire capturing upper clamp (174) loosen the wire.
  6. 6. The automatic disc changing type wire collecting method according to claim 3, wherein a group of safety door units (15) are further arranged on the transposition mounting column (113), and the safety door units (15) are symmetrically distributed along the same straight line, and the safety door units (15) comprise a fixed door group (151) and a lifting door group (152); The lifting door device comprises a fixed door group (151), wherein a lifting door driving device (1512) for driving a lifting door group (152) to move is arranged in the fixed door group (151), a wire passing notch (1523) is formed in the lifting door group (152), and the lifting door driving device (1512) drives the lifting door group (152) to descend when the lifting door device works so as to isolate a barrel changing station (122) and a barrel winding station (121).
  7. 7. The automatic reel changing and winding method according to claim 1, wherein the carrying cylinder unit (50) comprises a carrying lifting driving device (51), a carrying frame plate (52) in driving connection with an executing end of the carrying lifting driving device (51), a carrying rotary driving device (53) mounted on the carrying frame plate (52) and at least one group of carrying clamping jaw mechanisms (54), and the carrying clamping jaw mechanisms (54) are mounted on the executing end of the carrying rotary driving device (53); in operation, the carrying lifting driving device (51) drives the carrying frame plate (52) to move up and down so as to enable the carrying rotary driving device (53) and the carrying clamping jaw mechanism (54) to move up and down together, and the carrying rotary driving device (53) drives a group of the carrying clamping jaw mechanisms (54) to rotate and realize position exchange.
  8. 8. The automatic disc-changing wire collecting method according to claim 1, wherein the wire reel transferring unit (40) comprises a conveying frame body (401), an empty reel conveying mechanism (41), a full reel conveying mechanism (42), a wire reel temporary storage table (46) and a wire reel transferring mechanism (43) which are arranged on the conveying frame body (401), the wire reel transferring mechanism (43) is used for connecting a discharging end of the empty reel conveying mechanism (41) with a feeding end of the full reel conveying mechanism (42), the empty reel conveying mechanism (41) is used for conveying a wire reel (3) of the empty reel to the wire reel transferring mechanism (43) when in operation, and the wire reel moving unit (50) is used for placing the wound wire reel (3) on the wire reel temporary storage table (46); the spool transfer mechanism (43) transfers the spool (3) fully wound at the spool temporary storage table (46) to the full-disc conveying mechanism (42), and transfers the empty spool (3) to the spool temporary storage table (46) to wait for the spool carrying unit (50) to carry the empty spool (3) to the take-up device (10).
  9. 9. The automatic reel changing and winding method according to claim 1, wherein the bobbin transfer mechanism (43) comprises a transfer lifting driving device (431), a transfer lifting frame (432) arranged at an execution end of the transfer lifting driving device (431) and a transfer wheel belt mechanism (433) arranged on the transfer lifting frame (432), and in S3, the bobbin carrying unit (50) carries the bobbin (3) fully wound at the winding device (10) to the bobbin temporary storage table (46); in S4, the method further includes the following steps: S41, an empty disc conveying mechanism (41) conveys empty disc bobbins (3) to a transfer belt mechanism (433); s42, a transfer lifting driving device (431) drives a lifting frame (432) and a transfer belt mechanism (433) to lift, and the transfer belt mechanism (433) lifts a wire cylinder (3) of an empty disc on the transfer belt mechanism (433) and a wire cylinder (3) fully wound at a wire cylinder temporary storage table (46); s43, the transfer belt mechanism (433) moves the empty wire cylinder (3) to the upper part of the wire cylinder temporary storage table (46), and moves the wound wire cylinder (3) to the feeding end of the full-disc conveying mechanism (42); S44, a transfer lifting driving device (431) drives a lifting frame (432) and a transfer wheel belt mechanism (433) to descend, an empty disc at a spool temporary storage table (46) waits for a carrying cylinder unit (50) to be carried out, an empty disc conveying mechanism (41) conveys a new empty disc to the transfer wheel belt mechanism (433), and a full spool (3) is conveyed by a full disc conveying mechanism (42).
  10. 10. An automatic disc-changing type wire collecting system is characterized by comprising a wire collecting unit (20), a wire collecting device (10), a barrel moving unit (50) and a wire barrel transferring unit (40), wherein the wire collecting device (10) is arranged on the wire outlet side of the wire collecting unit (20), and the barrel moving unit (50) is arranged between the wire collecting device (10) and the wire barrel transferring unit (40).

Description

Automatic disc-changing type wire-rewinding method and system Technical Field The invention relates to the technical field of cable production and processing, in particular to an automatic disc-changing type wire-rewinding method and system. Background In the production and laying process of the cable, the cable is coiled by a matched coiling disc so as to be convenient for regular transportation or coiling and uncoiling; The conventional automatic cable winding and coiling device reduces the manual work intensity to a large extent, but most of single-disc operation still needs manual wire breaking and disc changing operation, when the coiling disc is large and heavy, the operation is inconvenient, and the conventional winding and coiling device is relatively difficult to integrate into automation equipment, and has insufficient adaptability to an intelligent automatic production line. Therefore, there is a need to develop a technical solution to solve the above technical problems. Disclosure of Invention The invention aims to provide an automatic disc-changing type wire winding method and system, which realize automatic circular wire winding, reduce manual operation, integrate the actions of paying off, coiling and coiling wires of cables and feeding and discharging of disc changing, reduce actions of manually assisting disc changing and wire breaking, improve the efficiency of wire winding and coiling, adapt to mass automatic production and improve productivity. In order to achieve the above purpose, the present invention provides the following technical solutions: The automatic disc-changing type wire collecting method comprises a wire paying-off unit, a wire collecting device, a wire carrying unit and a wire barrel transferring unit, wherein the wire collecting device is arranged on the wire outlet side of the wire paying-off unit, the wire carrying unit is arranged between the wire collecting device and the wire barrel transferring unit, and the method specifically comprises the following steps: S1, a wire cable material to be reeled enters a paying-off unit from the outside, and is fed to a reeling device by a paying-off mechanism of the paying-off unit; S2, the wire enters a wire collecting device from a paying-off mechanism, the wire collecting device receives a wire cylinder of an empty disc conveyed by a cylinder conveying unit, and the wire is wound on the wire cylinder; s3, the bobbin carrying unit carries the bobbin fully wound at the bobbin collecting device to the bobbin transferring unit and carries the bobbin empty at the bobbin transferring unit to the bobbin collecting device; s4, conveying the empty wire drums to a designated position by the wire drum conveying unit, and simultaneously moving the wound wire drums out of the designated position; In the step S3, the wire winding device may wind the wire reel of the empty reel carried by the carrying unit, so as to implement the circulation operation. The wire collecting device comprises a workbench and a wire collecting station arranged on the workbench, wherein the workbench is provided with a winding station and a changing station, the wire discharging mechanism is arranged at the winding station, the wire collecting station comprises a transposition unit, a wire capturing unit, a wire cutting component and a rotating drum unit arranged on the transposition unit, the wire capturing unit is arranged on each rotating drum unit, and the wire cutting component is arranged at a transposition mounting column corresponding to each rotating drum unit; In the step S2, the method further includes the following steps: S21, placing a wire barrel of the empty disc at a rotary barrel unit, paying out wires from a paying-off mechanism, and rotating the rotary barrel unit at a barrel winding station; s22, the rotary drum unit drives the wire capturing unit and the wire drum to rotate, so that the wire capturing unit captures and clamps wires to the tangential component to cut off the wire heads; s23, continuously rotating the rotary drum unit to enable the wire drum to be fully wound with the wire, and loosening the end of the wire by the wire catching unit. Further, the transposition unit comprises a transposition driving device, a transposition plate in driving connection with the transposition driving device and a transposition mounting column arranged on the transposition plate, wherein the at least two rotary drum units are arranged on the transposition plate; in the step S3, the method further includes the following steps: s31, after the wire barrel is fully wound, the transposition driving device drives the transposition plate to rotate so as to transpose the fully wound wire barrel at the barrel winding station and the wire barrel of the empty disc at the barrel replacing station; S32, capturing and clamping wires between the paying-off mechanism and the full wire barrel to a tangent line assembly by a wire capturing unit at the full wire barrel