CN-121976267-A - Nickel plate manufacturing process
Abstract
The application discloses a nickel plate manufacturing process, and relates to the technical field of steel plate electroplating. A nickel plate manufacturing process comprises the following steps of S1, performing first electroplating treatment on the surface of a steel plate to form a first nickel plate attached to the steel plate, S2, bumping the steel plate to form a first concave-convex structure on the surface of the first nickel plate, S3, stripping the first nickel plate from the steel plate, polishing the first nickel plate, S4, performing second electroplating treatment on the surface of the first nickel plate to form a second nickel plate attached to the first nickel plate, and forming a second concave-convex structure matched with the first concave-convex structure on the surface of the second nickel plate, and S5, stripping the second nickel plate from the first nickel plate. The application can facilitate the manufacture of nickel plates meeting the specification.
Inventors
- LI YANJUN
- WANG JIAN
- MEI TAN
Assignees
- 苏州天禄光科技股份有限公司
Dates
- Publication Date
- 20260505
- Application Date
- 20260123
Claims (9)
- 1. The nickel plate manufacturing process is characterized by comprising the following steps of: s1, performing primary electroplating treatment on the surface of a steel plate (1) to form a first nickel plate (2) attached to the steel plate (1); s2, forming a first concave-convex structure on the surface of the first nickel plate (2) by striking a point of the steel plate (1); S3, stripping the first nickel plate (2) from the steel plate (1), and polishing the first nickel plate (2); S4, performing second electroplating treatment on the surface of the first nickel plate (2) to form a second nickel plate (3) attached to the first nickel plate (2), wherein a second concave-convex structure matched with the first concave-convex structure is formed on the surface of the second nickel plate (3); s5, stripping the second nickel plate (3) from the first nickel plate (2).
- 2. The nickel plate manufacturing process according to claim 1, further comprising step S0, wherein in the step S0, degreasing is performed on the steel plate (1) by using a degreasing solution formed by mixing strong alkali and strong salt solution according to a preset ratio to remove grease on the surface of the steel plate (1) and form a protective film, and the steel plate (1) is rinsed with deionized water for a plurality of times and then drained.
- 3. A nickel plate manufacturing process according to claim 1, wherein in the step S3, both end surfaces of the first nickel plate (2) are polished by using polishing devices (4) to remove bad products, respectively, and the first nickel plate (2) is cleaned.
- 4. A nickel plate manufacturing process according to claim 3, wherein the polishing device (4) comprises a clamping mechanism (41), a positioning mechanism (42) arranged on one side of the clamping mechanism (41), and a polishing mechanism (43) connected to the positioning mechanism (42).
- 5. A nickel plate manufacturing process according to claim 4, wherein the clamping mechanism (41) comprises a frame body (411), a plurality of clamping driving members (412) are mounted on the frame body (411), and a sucking disc (413) is connected to each clamping driving member (412).
- 6. The nickel plate manufacturing process according to claim 4, wherein the positioning mechanism (42) comprises a frame (421), a left and right reciprocating driving member (422) connected to the frame (421), a back and forth reciprocating driving member (423) connected to the left and right reciprocating driving member (422), and a vertical reciprocating driving member (424) connected to the back and forth reciprocating driving member (423).
- 7. The nickel plate manufacturing process according to claim 4, wherein the polishing mechanism (43) comprises a base (433), a first gear (434) connected to the base (433), a linkage arm (435) rotatably connected to the base (433), a driving member (436) connected to the linkage arm (435), a second gear (437) rotatably connected to the linkage arm (435), a third gear (438) rotatably connected to the linkage arm (435) and simultaneously engaged with the first gear (434) and the second gear (437), and a polishing disc (4391) eccentrically connected to the second gear (437).
- 8. The process for manufacturing nickel plates according to claim 7, wherein the polishing mechanism (43) further comprises a fixing base (431) connected to the positioning mechanism (42) and a belt rotating member (432) connected to the fixing base (431), and the base (433) is connected to the belt rotating member (432).
- 9. The nickel plate manufacturing process according to claim 7, wherein the first gear (434) is an internal gear, and the second gear (437) and the third gear (438) are external gears.
Description
Nickel plate manufacturing process Technical Field The application relates to the technical field of steel plate electroplating, in particular to a nickel plate manufacturing process. Background In the field of light guide plate manufacturing, a nickel plate has excellent hardness, wear resistance and forming stability, so that the nickel plate is a core mold base material for realizing high-precision dot reproduction on the surface of the light guide plate, and the quality of the nickel plate directly determines the light emitting uniformity and optical performance of the light guide plate. At present, as the smoothness of the steel plate is high, the main preparation mode of the nickel plate is an electroplating forming process based on the steel plate, namely, a preset net point structure is firstly processed on the surface of the steel plate in a manner of collision points through external collision equipment, then a nickel layer is attached to the steel plate through electroplating, net point forms are etched again, finally the nickel layer is stripped to obtain the nickel plate for the die, and the end face of the nickel plate has a convex net point structure. For the above process, when the steel plate is bumped, zinc oxide in the steel plate may be bumped out, and poor products such as spots may be formed on the surface of the steel plate, which may cause surface defects in the nickel layer plated on the surface of the steel plate, that is, in the nickel plate, and non-lattice concave and convex may occur on both end surfaces of the nickel plate, eventually leading to low yield of the light guide plate manufactured based on the nickel plate. Disclosure of Invention In order to facilitate manufacturing of nickel plates meeting specifications, the application provides a nickel plate manufacturing process. The nickel plate manufacturing process provided by the application adopts the following technical scheme: A nickel plate manufacturing process comprising the steps of: S1, performing first electroplating treatment on the surface of a steel plate to form a first nickel plate attached to the steel plate; s2, a collision point of the steel plate is formed so as to form a first concave-convex structure on the surface of the first nickel plate; S3, stripping the first nickel plate from the steel plate, and polishing the first nickel plate; S4, performing second electroplating treatment on the surface of the first nickel plate to form a second nickel plate attached to the first nickel plate, wherein the surface of the second nickel plate is provided with a second concave-convex structure matched with the first concave-convex structure; s5, stripping the second nickel plate from the first nickel plate. Through adopting above-mentioned technical scheme, after first nickel plate is obtained in the first electroplating treatment on the steel sheet, can make first nickel plate surface transfer out first concave-convex structure through bumping the point to the steel sheet, first nickel plate one end has sunken the other end and has the bump, and can adhere to bad product such as spot on the first nickel plate this moment, afterwards can grind the both ends of first nickel plate through polishing first nickel plate, bump and the bad product of the other end on the first nickel plate all grind away, afterwards can obtain the second nickel plate through carrying out the electroplating of the second time to the one side that has sunken to first nickel plate, second nickel plate surface does not have bad product and roughness also is better, finally peel off the second nickel plate and can obtain the nickel plate that accords with the specification. Preferably, the method further comprises a step S0, wherein in the step S0, degreasing is carried out on the steel plate by adopting degreasing solution formed by mixing strong alkali and strong salt solution according to a preset proportion so as to remove grease on the surface of the steel plate and form a protective film, and deionized water is used for washing the steel plate for multiple times and then draining is carried out. By adopting the technical scheme, the degreasing treatment is carried out on the steel plate before electroplating, the degreasing solution mixed by strong alkali and strong salt can efficiently remove impurities such as grease, dust and the like on the surface of the steel plate, the impurities are prevented from affecting the adhesion stability of a subsequent electroplated layer, meanwhile, the formed protective film can prevent the steel plate from being oxidized or secondary pollution in the subsequent treatment, the defects of the electroplated layer caused by impurity residues and oxidation are reduced, a foundation is laid for high-quality forming of the first nickel plate, and the quality of a nickel plate of a final product is further ensured. Preferably, in the step S3, polishing is performed on both end surfaces of the first nickel