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CN-121976304-A - Intelligent down lifting and separating purification system

CN121976304ACN 121976304 ACN121976304 ACN 121976304ACN-121976304-A

Abstract

The invention provides an intelligent down feather separation and purification system which comprises a filter box, a disinfection box and a drying box which are mutually communicated, wherein a first down feather inlet is formed in the lower portion of the filter box, a first down feather outlet is formed in the upper portion of the filter box, a second down feather inlet and a first auxiliary suction port are formed in the upper portion of the disinfection box, the filter box is used for filtering down feather once, the disinfection box is used for disinfecting down feather and filtering down feather twice, and the drying box is used for drying down feather and filtering down feather three times. The first auxiliary suction port is connected with the suction device, the second velvet inlet is connected with the first velvet outlet through a pipeline, a sensor and a proportion control device are arranged on the pipeline, the flow velocity of gas in the pipeline is detected through the sensor, the proportion control device is linked with the sensor, the size of an opening at the position where the proportion control device is arranged is controlled through the proportion control device, and the aim of extracting down in a grading manner is fulfilled while multistage filtration and disinfection are guaranteed.

Inventors

  • ZHU ZULONG

Assignees

  • 南通云龙智能科技有限公司

Dates

Publication Date
20260505
Application Date
20260319

Claims (10)

  1. 1. An intelligent down feather separation purifying system is characterized by at least comprising two mutually communicated box bodies and a control module, wherein, At least one box body has a purifying function; The upper part of the other box body is provided with a second velvet inlet and a first auxiliary suction port, the first auxiliary suction port is connected with an air inlet of the suction device, the second velvet inlet is connected with the first velvet outlet through a pipeline, a sensor is arranged on the pipeline, the flow velocity of gas in the pipeline is detected through the sensor, a proportion control device is arranged on the pipeline corresponding to the first velvet outlet and/or the second velvet inlet, the proportion control device is linked with the sensor, and the size of an opening at the position where the proportion control device is arranged is controlled through the proportion control device; The control module is connected with the proportional control device and the sensor, and the preset down quality grade, a variable value of the proportional control device, a threshold value of the sensor and a mapping relation of the three are stored in the control module, wherein the variable value of the proportional control device is used for driving the proportional control device to operate, and the size of an opening at the proportional control device is changed.
  2. 2. The intelligent down feather separation and purification system according to claim 1, wherein, The proportional control device comprises a mounting seat, a servo motor arranged on the mounting seat, a screw rod connected with an output shaft of the servo motor, a base plate arranged on the mounting seat, a limiting plate connected with the base plate, a movable seat with the end part of the screw rod penetrating through the limiting plate and an auxiliary connecting pipe fitting arranged on the movable seat, the back of the movable seat is embedded on the base plate, the auxiliary connecting pipe fitting is arranged corresponding to the first velvet outlet and/or the second velvet inlet, and the other section of the auxiliary connecting pipe fitting is connected with the pipeline; The variable value of the proportional control device is the rotation quantity of the servo motor, the servo motor is controlled to drive the screw rod to rotate through the change of the rotation quantity of the servo motor, and the positions of the movable seat and the auxiliary connecting pipe fitting are changed.
  3. 3. The intelligent down feather separation and purification system according to claim 1 or 2, comprising three boxes, wherein the three boxes are respectively a filter box, a disinfection box and a drying box, and the filter box, the disinfection box and the drying box are mutually communicated, wherein The lower part of the filter box is provided with a first velvet inlet, the upper part of the filter box is provided with a first velvet outlet, and the upper part of the disinfection box is provided with a second velvet inlet and a first auxiliary suction port; the filter box is used for filtering down feather once; the disinfection box is used for disinfecting and sterilizing down and secondary filtering; the drying box is used for drying and three times of filtering down feather.
  4. 4. The intelligent down feather separation and purification system according to claim 3, wherein, The top of the filter box is provided with a first steam nozzle group, and steam is introduced into the filter box through the first steam nozzle group; Stirring devices are arranged in the filter box, the disinfection box and the drying box, and a drying assembly is arranged on the drying box; the drying box also has the function of secondary disinfection and sterilization for down.
  5. 5. The intelligent down feather separation and purification system according to claim 4, wherein, A disinfection component is arranged in the disinfection box and is an ultraviolet lamp, and the down feather is disinfected and sterilized by the ultraviolet lamp; The drying box is provided with a second steam nozzle group, and high-temperature steam is introduced into the drying box through the second steam nozzle group to realize secondary disinfection and sterilization; the stirring device in the drying device continuously performs stirring action in the working process of the drying box, and the concrete operation steps of the drying box when the stirring action is performed include: drying; steaming and sterilizing, introducing high-temperature steam, and realizing secondary disinfection and sterilization; And (5) secondary drying.
  6. 6. The intelligent down feather separation and purification system according to claim 3, wherein, The filter box, the disinfection box and the drying box are internally provided with a working cavity and a dust falling cavity, the working cavity is arranged above the dust falling cavity, a filter screen is arranged between the working cavity and the corresponding dust falling cavity, the dust falling cavity in the filter box is mutually communicated with the dust falling box in the disinfection box, the first velvet inlet and the first velvet outlet are both arranged on the cavity wall of the working cavity in the filter box, the second velvet inlet is arranged on the cavity wall of the working cavity in the disinfection box, the cavity wall of the working cavity in the disinfection box is also provided with a second velvet outlet, the cavity wall of the working cavity in the drying box is provided with a third velvet inlet and a third velvet outlet, the third velvet inlet is connected with the second velvet outlet, and a control assembly for controlling the corresponding communication state is arranged between the third velvet inlet and the second velvet outlet; a dust collecting cavity is arranged above the working cavities in the sterilizing box and the drying box, a filter screen is arranged between the dust collecting cavity and the corresponding working cavity, the first auxiliary suction port is arranged on the cavity wall of the dust collecting cavity in the sterilizing box, the cavity wall of the dust collecting cavity in the drying box is provided with a second auxiliary suction port, the second auxiliary suction port, the dust outlet on the dust falling cavity of the disinfection box and the dust outlet on the dust falling cavity of the drying box are also connected with an air inlet of a suction device, and control components for controlling the communication state between the control components and the air inlets of the corresponding suction devices are arranged on the second auxiliary suction port, the dust outlet on the dust falling cavity of the disinfection box and the dust outlet on the dust falling cavity of the drying box; The sterilizing box and the drying box are respectively provided with an air inlet, and the air inlets on the sterilizing box and the air inlets on the drying box are respectively provided with a control component.
  7. 7. The intelligent down feather separation and purification system according to claim 6, wherein, The first auxiliary suction port, the second auxiliary suction port, a dust outlet on a dust falling cavity of the sterilizing box and a dust outlet on a dust falling cavity of the drying box are connected with an air inlet of the same suction device; The first down inlet is connected with an air outlet of a suction device, and an air inlet of the suction device is used for introducing down; The third down inlet is connected with an air inlet of a suction device, and an air outlet of the suction device is used for outputting down.
  8. 8. The intelligent down feather extracting and separating purifying system according to claim 6, wherein an auxiliary down feather inlet is further arranged on a cavity wall of the working cavity in the filter box, the auxiliary down feather inlet is communicated with a dust falling cavity in the filter box and a dust falling box in the drying box through a tee joint structure, and a management and control assembly is arranged between the auxiliary down feather inlet and the tee joint structure and used for controlling a communication state between the auxiliary down feather inlet and the tee joint structure.
  9. 9. The intelligent down feather separation and purification system of claim 8, wherein, The filter box, the sterilizing box and the drying box are arranged in the same shell; The sensor is a wind speed sensor; The suction device is a fan.
  10. 10. The intelligent down feather separation and purification system according to claim 9, wherein, The wall of the working cavity in the drying box is provided with a temperature sensor and a humidity sensor which are connected with the control module and are used for monitoring the temperature and the humidity in the working cavity; The shell is provided with a screen connected with the control module, and relevant parameters of the intelligent down separation purification system are input and/or displayed through the screen, wherein the relevant parameters comprise down quality grades, variable values of the proportional control device, threshold values of the sensors, currently selected down quality grades, detection values of the current sensors, temperatures monitored by the temperature sensors and humidity monitored by the humidity sensors.

Description

Intelligent down lifting and separating purification system Technical Field The invention relates to the field of down feather treatment equipment, in particular to an intelligent down feather separation and purification system. Background The quality of the down is divided according to the content of the down, and the down quality is divided into 70 down, 80 down and 90 down according to the quality level 70 Velvet contains about 70% velvet, 30% feathers, velvet filaments and the like; the 80 velvet contains about 80 percent velvet, 20 percent feather pieces, velvet filaments and the like; the 90 velvet contains about 90 percent velvet, 10 percent feather pieces, velvet filaments and the like. When the nap is extracted by the napping machine in the production process, the wind force required by napping is small, the nap is large, fluffy and small in resistance, so that the wind force required by napping to form 90 naps is small, the heavy feather pieces, nap silk and the like sucked in after the wind force is large are increased, the nap content is reduced, the wind force required by napping to form 80 naps is larger compared with 90 naps, and the wind force required by napping to form 70 naps is larger compared with 80 naps. At present, the down feather is collected by a down feather extracting machine at different grades, and a device for intelligently obtaining the down feather at the required grade according to the need in the purification (namely, filtration, disinfection, sterilization and the like) process is not provided. Disclosure of Invention The invention aims to provide an intelligent down feather separation and purification system which solves one or more of the problems in the prior art. The invention provides an intelligent down separation and purification system, which at least comprises two mutually communicated box bodies and a control module, wherein, At least one box body has a purifying function; The upper part of the other box body is provided with a second velvet inlet and a first auxiliary suction port, the first auxiliary suction port is connected with an air inlet of the suction device, the second velvet inlet is connected with the first velvet outlet through a pipeline, a sensor is arranged on the pipeline, the flow velocity of gas in the pipeline is detected through the sensor, a proportion control device is arranged on the pipeline corresponding to the first velvet outlet and/or the second velvet inlet, the proportion control device is linked with the sensor, and the size of an opening at the position where the proportion control device is arranged is controlled through the proportion control device; The control module is connected with the proportional control device and the sensor, and the preset down quality grade, a variable value of the proportional control device, a threshold value of the sensor and a mapping relation of the three are stored in the control module, wherein the variable value of the proportional control device is used for driving the proportional control device to operate, and the size of an opening at the proportional control device is changed. In some embodiments of the present invention, in some embodiments, The proportional control device comprises a mounting seat, a servo motor arranged on the mounting seat, a screw rod connected with an output shaft of the servo motor, a base plate arranged on the mounting seat, a limiting plate connected with the base plate, a movable seat with the end part of the screw rod penetrating through the limiting plate and an auxiliary connecting pipe fitting arranged on the movable seat, the back of the movable seat is embedded on the base plate, the auxiliary connecting pipe fitting is arranged corresponding to the first velvet outlet and/or the second velvet inlet, and the other section of the auxiliary connecting pipe fitting is connected with the pipeline; The variable value of the proportional control device is the rotation quantity of the servo motor, the servo motor is controlled to drive the screw rod to rotate through the change of the rotation quantity of the servo motor, and the positions of the movable seat and the auxiliary connecting pipe fitting are changed. In some embodiments, the three boxes are respectively a filter box, a sterilizing box and a drying box, which are mutually communicated, wherein The lower part of the filter box is provided with a first velvet inlet, the upper part of the filter box is provided with a first velvet outlet, and the upper part of the disinfection box is provided with a second velvet inlet and a first auxiliary suction port; the filter box is used for filtering down feather once; the disinfection box is used for disinfecting and sterilizing down and secondary filtering; the drying box is used for drying and three times of filtering down feather. In some embodiments of the present invention, in some embodiments, The top of the filter box is provided with a first steam nozzle