CN-121979054-A - Production monitoring system and electronic equipment group

CN121979054ACN 121979054 ACN121979054 ACN 121979054ACN-121979054-A

Abstract

A production monitoring system and an electronic equipment set. The system comprises a data acquisition unit and an early warning unit, wherein the data acquisition unit is suitable for acquiring a production workshop, related information of each physical entity in the production workshop and related information of materials, the physical entities comprise a material handling device and a machine table, the display unit is suitable for constructing three-dimensional models of the production workshop and each physical entity in the production workshop, binding and driving the information acquired by the data acquisition unit and the corresponding three-dimensional models to acquire three-dimensional images of the production workshop and each physical entity in the production workshop and display the three-dimensional images in real time, and the early warning unit is suitable for predicting at least one of a machine table shortage condition and an AGV task execution condition and warning before abnormality occurs based on the information acquired by the data acquisition unit. By adopting the scheme, the production overall can be accurately mastered in real time and the potential production bottleneck can be intelligently pre-warned, so that the production efficiency is improved.

Inventors

WANG MINGYANG
WANG MENG
GUO HONGWEI
ZHU JUN

Assignees

苏州通富超威半导体有限公司

Dates

Publication Date: 20260505
Application Date: 20260130

Claims (14)

1. A production monitoring system, comprising: The data acquisition unit is suitable for acquiring the production workshop, and the related information and the material related information of each physical entity in the production workshop, wherein the physical entity comprises a material handling device and a machine table; The display unit is suitable for constructing three-dimensional models of the production workshop and all physical entities in the production workshop, binding and driving the information acquired by the data acquisition unit and the corresponding three-dimensional models to acquire three-dimensional images of the production workshop and all physical entities in the production workshop and displaying the three-dimensional images in real time; And the early warning unit is suitable for predicting at least one of the machine station shortage condition and the AGV task execution condition based on the information acquired by the data acquisition unit and alarming before the abnormality occurs.
2. The production monitoring system of claim 1, wherein the pre-warning unit comprises: The machine station material shortage alarming module is suitable for combining the material handling device related information and the material related information to obtain the expected material shortage moment and the material receiving moment of each machine station, and outputting first alarming information when the expected material shortage moment of the machine station is earlier than the material receiving moment.
3. The production monitoring system of claim 1, wherein the pre-warning unit comprises: the resource conflict early warning module is suitable for predicting whether the machine or the transportation resource has competition conflict in a preset time period by combining the related information of the machine and the related information of the material transportation device, and outputting second warning information when the competition conflict exists.
4. The production monitoring system of claim 1, wherein the pre-warning unit further comprises: And the traffic jam early warning module is suitable for obtaining the potential jam point information in the production workshop based on the related information of the material handling device, and outputting the potential jam point information as third warning information.
5. The production monitoring system of any one of claims 2 to 4, wherein the display unit includes: a building module adapted to build a three-dimensional model for each physical entity in the production plant and within the production plant; the mapping module is suitable for binding and driving the information acquired by the data acquisition unit and the corresponding three-dimensional model; and the display module is suitable for displaying three-dimensional images of the production workshop and physical entities in the production workshop in real time.
6. The production monitoring system of claim 5 further comprising a statistics unit adapted to perform data statistics based on the information obtained by the data obtaining unit to obtain at least one of material circulation status data, work-in-process statistics, machine status statistics, material handling device tasks, and mileage statistics.
7. The production monitoring system of claim 6, wherein the data acquisition unit is further adapted to acquire a personnel list and personnel task data, and wherein the statistics unit is further adapted to perform statistics on personnel workload.
8. The production monitoring system of claim 7 wherein the display module is further adapted to display at least one statistic output by the statistic unit.
9. The production monitoring system of claim 6, further comprising: And the storage unit is suitable for storing the information acquired by the data acquisition unit and the statistical data output by the statistical unit.
10. The production monitoring system of claim 5, further comprising: The view management unit is suitable for defining each production area of the production workshop, binding each production area with a corresponding physical entity, determining the production area corresponding to the view switching instruction when receiving the view switching instruction, and controlling the display unit to display the production area corresponding to the view switching instruction.
11. The production monitoring system of claim 1 wherein the material handling apparatus related information includes material handling apparatus attribute data, status data, task data, site data, and library level data.
12. The production monitoring system of claim 1, wherein the material related information comprises material balance data and material consumption rate data of each current machine.
13. The production monitoring system of claim 1, wherein the machine-related information includes machine production status data and machine material status data.
14. An electronic equipment set, characterized in that it is adapted to implement the production monitoring system of any one of claims 1 to 13.

Description

Production monitoring system and electronic equipment group Technical Field The invention relates to the technical field of semiconductors, in particular to a production monitoring system and an electronic equipment group. Background In the context of intelligent manufacturing and industry 4.0, the level of automation and informatization in production plants is increasing. Automated Guided Vehicles (AGVs) or Autonomous Mobile Robots (AMR) have been widely used as core equipment for material handling in production lines, warehouses, etc. to achieve automatic distribution of materials. In order to manage and monitor these automation devices and production states, a plurality of systems are currently provided, such as Manufacturing Execution Systems (MES), warehouse Management Systems (WMSs), and AGV scheduling systems. However, these systems often exist in stand-alone software, which makes it difficult for the manager to grasp the production overview accurately in real-time. Moreover, the systems can only carry out limited information interaction through the data interface, lack the capability of carrying out fusion analysis on multidimensional data, and are difficult to carry out intelligent early warning on potential production bottlenecks. Ultimately affecting production efficiency. Disclosure of Invention The invention aims to solve the problems of grasping the production overall accurately in real time and carrying out intelligent early warning on potential production bottlenecks so as to improve the production efficiency. To solve the above problems, an embodiment of the present invention provides a production monitoring system, including: The data acquisition unit is suitable for acquiring the production workshop, and the related information and the material related information of each physical entity in the production workshop, wherein the physical entity comprises a material handling device and a machine table; The display unit is suitable for constructing three-dimensional models of the production workshop and all physical entities in the production workshop, binding and driving the information acquired by the data acquisition unit and the corresponding three-dimensional models to acquire three-dimensional images of the production workshop and all physical entities in the production workshop and displaying the three-dimensional images in real time; And the early warning unit is suitable for predicting at least one of the machine station shortage condition and the AGV task execution condition based on the information acquired by the data acquisition unit and alarming before the abnormality occurs. In a possible embodiment, the early warning unit comprises: The machine station material shortage alarming module is suitable for combining the material handling device related information and the material related information to obtain the expected material shortage moment and the material receiving moment of each machine station, and outputting first alarming information when the expected material shortage moment of the machine station is earlier than the material receiving moment. In a possible embodiment, the early warning unit comprises: the resource conflict early warning module is suitable for predicting whether the machine or the transportation resource has competition conflict in a preset time period by combining the related information of the machine and the related information of the material transportation device, and outputting second warning information when the competition conflict exists. In a possible embodiment, the early warning unit further comprises: And the traffic jam early warning module is suitable for obtaining the potential jam point information in the production workshop based on the related information of the material handling device, and outputting the potential jam point information as third warning information. In one possible embodiment, the display unit includes: a building module adapted to build a three-dimensional model for each physical entity in the production plant and within the production plant; the mapping module is suitable for binding and driving the information acquired by the data acquisition unit and the corresponding three-dimensional model; and the display module is suitable for displaying three-dimensional images of the production workshop and physical entities in the production workshop in real time. In one possible embodiment, the system further comprises a statistics unit adapted to perform a data statistics operation based on the information acquired by the data acquisition unit, to obtain at least one of material circulation status data, work-in-process statistics data, machine status statistics data, material handling device tasks, and mileage statistics data. In a possible embodiment, the data acquisition unit is further adapted to acquire a personnel list and personnel task data, and the statistics unit is further configured to perform statistics on