CN-121979146-A - Self-adaptive operation control system of automatic clothing production line

CN121979146ACN 121979146 ACN121979146 ACN 121979146ACN-121979146-A

Abstract

The invention relates to the technical field of automatic adjusting systems, and discloses a self-adaptive operation control system of a garment automation production line, which comprises a control unit, an environment detection unit, a garment parameter acquisition unit, a man-machine interaction unit and a self-adaptive unit, wherein the control unit is used for controlling the garment parameter acquisition unit to automatically adjust the garment parameters; the environment detection unit transmits environment parameters to the self-adapting unit, the clothing parameter acquisition unit transmits clothing parameters to be produced to the self-adapting unit, the man-machine interaction unit is used for inputting man-machine interaction signals, the self-adapting unit is used for obtaining theoretical operation parameters according to the clothing parameters to be produced, obtaining environment correction amounts according to the environment parameters, correcting the theoretical operation parameters by utilizing the environment correction amounts to obtain current operation parameters, and the control unit controls the cutting device, the ironing device, the sewing device and the conveying device according to the man-machine interaction signals and the current operation parameters. Therefore, the invention can adaptively adjust each device of the production line according to the actually processed clothing and environmental parameters so as to improve the production efficiency and ensure the production quality.

Inventors

YUAN LI
Yuan Fayu
CHEN XIAOQIN
JIANG ZHIYONG
YU SHUYUAN
ZHANG FAMING
GAO XUELIANG

Assignees

山东耶莉娅服装集团有限公司

Dates

Publication Date: 20260505
Application Date: 20260202

Claims (10)

1. The self-adaptive operation control system of the automatic clothing production line comprises cutting equipment, ironing equipment, sewing equipment and conveying equipment and is characterized by comprising a control unit, an environment detection unit, a clothing parameter acquisition unit, a man-machine interaction unit and a self-adaptive unit, wherein the environment detection unit, the clothing parameter acquisition unit, the man-machine interaction unit and the self-adaptive unit are respectively in communication connection with the control unit; The environment detection unit is used for detecting environment parameters of the garment automation production line and transmitting the environment parameters to the self-adaptive unit; The clothing parameter acquisition unit is used for acquiring clothing parameters to be produced and transmitting the clothing parameters to be produced to the self-adaptive unit; the self-adaptive unit is used for obtaining corresponding theoretical operation parameters according to the clothing parameters to be produced, obtaining corresponding environment correction amounts according to the environment parameters, correcting the theoretical operation parameters by using the environment correction amounts to obtain current operation parameters, and transmitting the current operation parameters to the control unit; The man-machine interaction unit is used for inputting man-machine interaction signals for controlling the cutting device, the ironing device, the sewing device and the conveying device; the control unit controls the cutting device, the ironing device, the sewing device and the conveying device according to the man-machine interaction signals and the current operation parameters.
2. The adaptive operation control system of a garment automation line of claim 1, further comprising a data storage unit communicatively coupled to the adaptive unit; The data storage unit is used for storing a first table and a second table, the first table comprises environment parameters and environment correction amounts which are related to each other, and the second table comprises clothing parameters and theoretical operation parameters which are related to each other; the self-adapting unit is used for retrieving corresponding environment correction amount from the first table according to the environment parameters, and retrieving corresponding theoretical operation parameters from the second table according to the clothing parameters to be produced.
3. The adaptive run control system of a garment automation line of claim 1, further comprising a correction unit and a production tracking unit, the correction unit being communicatively coupled to the production tracking unit and the adaptive unit, respectively; The production tracking unit is used for tracking the fabric flowing in the production line and transmitting a tracking signal to the correction unit; The correction unit obtains a corresponding real-time correction amount according to the tracking signal and transmits the real-time correction amount to the self-adaptive unit; The self-adaptive unit corrects the current operation parameter by using a formula of real-time operation parameter = current operation parameter + real-time correction amount, and transmits the real-time operation parameter to the control unit, and the control unit controls the cutting device, the ironing device, the sewing device and the conveying device according to the real-time operation parameter and the man-machine interaction signal.
4. The adaptive operation control system of a garment automation line of claim 3, further comprising a verification unit, the verification unit being serially connected between the adaptive unit and the control unit; The self-adaptive unit transmits real-time operation parameters to the verification unit; The verification unit is used for judging whether the real-time operation parameter is in a preset allowable range, transmitting the real-time operation parameter to the control unit if the real-time operation parameter is in the preset allowable range, enabling the real-time operation parameter to be the current operation parameter if the real-time operation parameter is not in the preset allowable range, and transmitting the real-time operation parameter to the control unit.
5. The adaptive operation control system of a garment automation line of claim 4, further comprising a prompt unit communicatively coupled to the verification unit; and if the real-time operation parameters are not in the preset allowable range, triggering the prompting unit to send out a corresponding prompt.
6. The adaptive operation control system of a garment automation line of claim 1, wherein the environment detection unit comprises a temperature detection unit and a humidity detection unit.
7. The adaptive operation control system of a garment automation line of claim 1, wherein the human-machine interaction unit comprises a local interaction component and a remote interaction component.
8. The adaptive operation control system of a garment automation line of claim 7, further comprising a wireless communication unit electrically connected to the control unit, the wireless communication unit being in wireless communication with the remote interactive component.
9. The adaptive operation control system of a garment automation line according to claim 3, wherein the production tracking unit comprises a plurality of tags, a cutting reader, an ironing reader and a stitching reader, each of the tags being in wireless communication with the cutting reader, the ironing reader and the stitching reader, respectively, the cutting reader, the ironing reader and the stitching reader being in communication with the correction unit, respectively; the cutting reader is arranged around the cutting equipment; the ironing reader is arranged around the ironing device; The suture reader is arranged around the suture device; The label is arranged on the fabric which is circulated in the production line.
10. The adaptive operation control system of a garment automation line of claim 1, further comprising a quality control unit communicatively coupled to the control unit; The quality inspection unit is used for detecting the production quality of each process, recording abnormal processes and abnormal times, and transmitting corresponding quality inspection signals to the control unit when the abnormal times of the same process are larger than a preset threshold value, wherein the control unit controls the cutting device, the ironing device, the sewing device and/or the conveying device according to the quality inspection signals.

Description

Self-adaptive operation control system of automatic clothing production line Technical Field The invention relates to the technical field of automatic adjusting systems, in particular to a self-adaptive operation control system of a garment automatic production line. Background Along with the transformation of the clothing industry to a flexible manufacturing mode with small batch, multiple varieties and quick-crossing period, the application of the clothing automatic production line is increasingly wide. The control system adopted by the current clothing automation production line realizes the automatic control of the clothing production line, improves the production efficiency and the clothing quality, but along with the long-term operation discovery of the production line, the existing control system still has the defects, and mainly comprises the following steps: when dynamic disturbance such as equipment temporary faults, staff operation speed differences, material supply delay or emergency order insertion occurs in a production line, the system cannot be adjusted autonomously, so that accumulation before a bottleneck process and idle downstream processes are caused, and the overall production efficiency is reduced. The cutting equipment, ironing equipment, sewing equipment, conveying equipment and other equipment on the production line usually run independently, and especially in the production process, the self-adaptive adjustment cannot be carried out according to the actual running state, processing quality, production speed, environmental parameters and the like. Therefore, it is highly desirable for those skilled in the art to design an adaptive operation control system that can adapt to dynamic changes in the production environment. Disclosure of Invention Aiming at the defects, the invention aims to provide a self-adaptive operation control system of a clothing automation production line, which can adaptively adjust all equipment according to actual clothing processing parameters and environment parameters so as to improve the production efficiency and ensure the production quality. In order to solve the technical problems, the technical scheme of the invention is as follows: the self-adaptive operation control system of the automatic clothing production line comprises a cutting device, an ironing device, a sewing device and a conveying device, wherein the control system comprises a control unit, an environment detection unit, a clothing parameter acquisition unit, a man-machine interaction unit and a self-adaptive unit, wherein the environment detection unit, the clothing parameter acquisition unit, the man-machine interaction unit and the self-adaptive unit are respectively in communication connection with the control unit, the self-adaptive unit is respectively in communication connection with the environment detection unit and the clothing parameter acquisition unit, the environment detection unit is used for detecting environment parameters of the automatic clothing production line and transmitting the environment parameters to the self-adaptive unit, the clothing parameter acquisition unit is used for acquiring clothing parameters to be produced and transmitting the clothing parameters to be produced to the self-adaptive unit, the self-adaptive unit is used for obtaining corresponding theoretical operation parameters according to the clothing parameters to be produced, obtaining corresponding environment correction amounts according to the environment parameters, correcting the theoretical operation parameters by using the environment correction amounts to obtain current operation parameters, and transmitting the current operation parameters to the control unit; the control unit controls the cutting device, the ironing device, the sewing device and the conveying device according to the man-machine interaction signals and the current operation parameters. The system comprises a self-adaptive unit, a data storage unit, a first table and a second table, wherein the data storage unit is in communication connection with the self-adaptive unit, the first table comprises environment parameters and environment correction amounts which are related to each other, the second table comprises clothing parameters and theoretical operation parameters which are related to each other, the self-adaptive unit is used for retrieving corresponding environment correction amounts from the first table according to the environment parameters, and retrieving corresponding theoretical operation parameters from the second table according to the clothing parameters to be produced. The system comprises a production tracking unit, a tailoring device, an ironing device, a sewing device and a conveying device, wherein the production tracking unit is used for tracking fabrics flowing in a production line and transmitting tracking signals to the correction unit, the correction unit is used for obtaining corresponding real-