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CN-121983468-A - High-load relay assembly production line

CN121983468ACN 121983468 ACN121983468 ACN 121983468ACN-121983468-A

Abstract

The invention provides a high-load relay assembly production line which comprises an automatic iron core riveting machine, an automatic armature machine and an automatic assembling machine. This kind of high-load relay assembly production line through automatic iron core machine, automatic dress armature machine and automatic structure such as assemblage, has realized that the relay is from iron core riveting, armature assembly to the full flow automated production that dress pushing plate was assembled, has effectively promoted production efficiency and product uniformity, it makes the subassembly such as base, coil, iron core, armature accurately circulate, accurate butt joint between each station through the cooperation of multiunit clamping jaw, track and cylinder, the assembly deviation that has avoided manual intervention to bring, simultaneously, each station synchronous operation, material circulation are smooth and easy, the latency between the process has been reduced, in addition, seamless joint between each process forms continuous efficient automated production line, the scale of high-load relay, high-quality production provides powerful support.

Inventors

  • LIANG JIANGLIN
  • CHEN GUIRONG

Assignees

  • 江西王利电子股份有限公司

Dates

Publication Date
20260505
Application Date
20260323

Claims (7)

  1. 1. The high-load relay assembly production line comprises an automatic iron core riveting machine (1), wherein an automatic armature assembling machine (2) is arranged on one side of the automatic iron core riveting machine (1), an automatic assembling machine (3) is arranged on the other side of the automatic armature assembling machine (2), the high-load relay assembly production line is characterized in that the automatic iron core riveting machine (1) comprises a feeding frame (101), a base track (102), a feeding track I (103), a base clamp I (104), a feeding track II (110) and a coil feeding clamp (114), the base track I (102) and the feeding track I (103) are respectively arranged on the front side and the rear side of a feeding frame (101), the base clamp I (104) is positioned between the base track (102) and the feeding frame (101), the coil feeding clamp (114) is positioned between the feeding frame (101) and the feeding track I (103), the feeding track II (110) is arranged on the inner side of the feeding track I (103), and the other end of the feeding track II (110) is connected with the automatic armature assembling machine (2); The automatic armature assembling machine (2) comprises a coil clamp III (201), a turntable (204), a placing table (205), a limiting cylinder (206) and a feeding track III (208), wherein the coil clamp III (201) is positioned at the tail end of a feeding track II (110), the turntable (204) is positioned below the coil clamp III (201), a plurality of placing tables (205) are fixedly arranged on the surface of the turntable (204) in a surrounding manner, a mounting hole is formed in the middle of the turntable (204), the limiting cylinder (206) is fixedly arranged in the hole, the limiting cylinder (206) is not connected with the turntable (204), the output end of the limiting cylinder (206) is arranged in a matched manner with the placing table (205), the feeding track III (208) is positioned at the other side of the turntable (204), and the other end of the feeding track III (208) is connected with the automatic assembling machine (3); The automatic assembling machine (3) comprises a feeding track IV (301), a base clamp II (302), a coil clamp (305) and a pressing cylinder (307), wherein the feeding track IV (301) is arranged in a U-shaped mode, one side of the feeding track IV is fixedly provided with the base clamp II (302), the initial position of the base clamp II (302) is located at the tail end of the base track (102), the coil clamp (305) is located at the tail end of a feeding track III (208), and the pressing cylinder (307) is located at the tail end of one U-shaped side of the feeding track IV (301).
  2. 2. The high-load relay assembly production line according to claim 1, wherein the automatic iron riveting machine (1) further comprises a first coil clamp (105), a second coil clamp (106), a first pushing cylinder (107), an iron frame feeding machine (108), an iron frame clamp (109), an iron core track (111), an iron core feeding machine (112) and an iron core clamp (113), the first coil clamp (105) is located at the tail end of the first feeding track (103), the second coil clamp (106) is located at the inner side of the first coil clamp (105), the second coil clamp (106) is arranged in a matched mode with the first coil clamp (105), and the second coil clamp (106) is located at the outer side of the second feeding track (110).
  3. 3. The high-load relay assembly production line according to claim 2, wherein the first pushing cylinder (107) is fixedly arranged at the right end of the second feeding track (110), the output port of the iron frame feeding machine (108) is positioned at the right side of the second feeding track (110), and the output end of the iron frame clamp (109) is positioned above the output port of the iron frame feeding machine (108).
  4. 4. The high-load relay assembly line according to claim 3, wherein the iron core rail (111) is located at the outer side of the feeding rail II (110), an iron core feeding machine (112) is fixedly connected to the other end of the iron core rail (111), and the iron core clamp (113) is located at the tail end of the inner side of the iron core rail (111).
  5. 5. The high-load relay assembly line according to claim 1, wherein the automatic armature assembling machine (2) further comprises an armature feeding machine (202), an armature clamp (203) and a coil clamp IV (207), the armature feeding machine (202) is located on the outer side of the coil clamp III (201), the armature clamp (203) is arranged at the tail end of the output port, the armature clamp (203) is arranged on one side of the turntable (204), and the coil clamp IV (207) is arranged between the turntable (204) and the feeding track III (208).
  6. 6. The high-load relay assembly production line according to claim 1, wherein the automatic assembly machine (3) further comprises a second pushing cylinder (303), a third pushing cylinder (304), a fourth pushing cylinder (306), a sixth coil clamp (308), a guide rail (309) and a finished product clamp (310), the second pushing cylinder (303) is arranged at a first U-shaped turning position of the fourth feeding track (301) and is positioned at the left side of the second base clamp (302), and the third pushing cylinder (304) is arranged at a second U-shaped turning position of the fourth feeding track (301).
  7. 7. The high-load relay assembly line according to claim 6, wherein the pushing cylinder IV (306) is located at the tail end of the feeding track III (208), the coil clamp VI (308) is located at the front side of the pressing cylinder (307), the guide rail 309 is located at the right side of the coil clamp VI (308), and the surface of the guide rail 309 is connected with the finished clamp 310 in a sliding manner.

Description

High-load relay assembly production line Technical Field The invention relates to the technical field of relay production, in particular to a high-load relay assembly production line. Background The relay is a commonly used electromagnetic automatic control element, realizes the connection and disconnection of a circuit by controlling the on-off of a coil, is widely applied to the fields of industrial control equipment, automobile electronics, intelligent home, power equipment and the like, and plays a key role in circuit control, protection and switching. The high-load relay is an important type of relay, has stronger current carrying capacity and stability, is mainly used for high-power circuit scenes, and has higher requirements on product precision, structural strength and working reliability. However, the existing relay has the following problems in the assembly process: The traditional production line adopts sectional type manual work or semi-automatization assembly more, and procedures such as iron core riveting, armature assembly, assemblage socket drain pan pressfitting link up unsmoothly, and degree of automation is lower, and production efficiency is difficult to satisfy the scale production demand, and each spare part material loading, location, pressure equipment mainly rely on manual work to assist to accomplish, and easy assembly deviation, inaccurate scheduling problem of location appear, lead to relay product uniformity poor, and load performance and operating stability are difficult to guarantee. Meanwhile, the manual participation degree is high, the process circulation is complicated, the production cost and the manual error are increased, the defects of discontinuous production flow, high failure rate and the like are also caused, the assembly requirements of the high-load relay on high precision and high reliability cannot be adapted, and the overall production quality and the capacity of the relay are restricted. The invention can realize the full-process automatic production of the high-load relay from the riveting of the iron core and the assembly of the armature to the assembly of the push plate, reduces manual intervention by the cooperative cooperation of all the equipment, improves the consistency of the production efficiency and the product, ensures the load capacity and the operation stability of the relay, and meets the requirements of large-scale and high-quality production. Disclosure of Invention The invention aims to solve the technical problems of the background art and provides a high-load relay assembly production line. The high-load relay assembly production line is characterized by comprising a feeding frame, a base track, a feeding track I, a base clamp I, a feeding track II and a coil feeding clamp, wherein the base track and the feeding track I are respectively arranged on the front side and the rear side of the feeding frame, the base clamp I is positioned between the base track and the feeding frame, the coil feeding clamp is positioned between the feeding frame and the feeding track I, the feeding track II is arranged on the inner side of the feeding track I, and the other end of the feeding track II is connected with the automatic armature assembly machine; The automatic armature assembling machine comprises a coil clamp III, a rotary table, a placing table, a limiting cylinder and a feeding track III, wherein the coil clamp III is positioned at the tail end of the feeding track II, the rotary table is positioned below the coil clamp III, a plurality of placing tables are fixedly arranged on the surface of the rotary table in a surrounding mode, a mounting hole is formed in the middle of the rotary table, the limiting cylinder is fixedly arranged in the hole, the limiting cylinder is not connected with the rotary table, the output end of the limiting cylinder is arranged in a matched mode with the placing table, the feeding track III is positioned at the other side of the rotary table, and the other end of the feeding track III is connected with the automatic assembling machine; The automatic assembling machine comprises a feeding track IV, a base clamp II, a coil clamp and a pressing cylinder, wherein the feeding track IV is U-shaped, the base clamp II is fixedly arranged on one side of the feeding track IV, the base clamp II is positioned at the tail end of the base track in an initial position, the coil clamp is positioned at the three tail ends of the feeding track, and the pressing cylinder is positioned at the tail end of one side of the feeding track IV in a U-shaped mode. The automatic iron core riveting machine further comprises a first coil clamp, a second coil clamp, a first pushing cylinder, an iron frame feeding machine, an iron frame clamp, an iron core track, an iron core feeding machine and an iron core clamp, wherein the first coil clamp is positioned at the tail end of the feeding track, the second coil clamp is positioned at the inner side o