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CN-121984287-A - Flat wire motor stator plug wire decoupling equipment

CN121984287ACN 121984287 ACN121984287 ACN 121984287ACN-121984287-A

Abstract

The invention relates to the technical field of motor manufacturing and discloses flat wire motor stator plug wire decoupling equipment which comprises a frame, a buffer mechanism, a distributing mechanism and a clamping mechanism, wherein the buffer mechanism comprises a material rod, the material rod is arranged on the frame and is obliquely arranged relative to a horizontal plane, a rotating assembly is arranged on the frame, the output end of the rotating assembly is connected with a spiral distributing head, the spiral distributing head is used for sequentially separating a plurality of copper wires conveyed by the material rod, a supporting piece, clamping jaws and a lifting assembly are all arranged on the frame, the supporting piece is used for supporting a single copper wire conveyed by the spiral distributing head, the output end of the lifting assembly is connected with a hook, the hook can lift the copper wire on the supporting piece under the action of the lifting assembly, and the clamping jaws are used for clamping the copper wire. Through setting up decoupling zero equipment between online shaping station and the plug wire station, after one of them station breaks down in the production process, another station can not shut down and continue production, leaves maintenance time for another station, does not influence the efficiency of whole production line.

Inventors

  • WANG XIANFENG

Assignees

  • 邦迪智能科技(上海)股份有限公司

Dates

Publication Date
20260505
Application Date
20260228

Claims (10)

  1. 1. Flat wire motor stator plug wire decoupling zero equipment, its characterized in that includes: A frame (1); The buffer mechanism (2) comprises a material rod (21), and the material rod (21) is arranged on the frame (1) and is obliquely arranged relative to the horizontal plane; The material distributing mechanism comprises a rotating assembly (3) and a spiral thread distributing head (4), wherein the rotating assembly (3) is arranged on the frame (1), the output end of the rotating assembly (3) is connected with the spiral thread distributing head (4), and the spiral thread distributing head (4) is used for sequentially separating a plurality of copper wires (100) conveyed by the material rod (21); Clamping mechanism, including lifting unit (5), couple (6), support piece (7) and clamping jaw (8), support piece (7) clamping jaw (8) and lifting unit (5) all set up in frame (1), support piece (7) are used for accepting singly that spiral end of a thread (4) was carried copper line (100), the output of lifting unit (5) connect in couple (6), couple (6) can be in the effect of lifting unit (5) is lifted copper line (100) on support piece (7), clamping jaw (8) are used for the centre gripping copper line (100).
  2. 2. The flat wire motor stator plug wire decoupling apparatus of claim 1, wherein the buffer mechanism (2) further comprises an adjusting assembly, the adjusting assembly comprises a first telescopic rod (22) and a second telescopic rod (23), the material rod (21) has a first end and a second end, the first end is lower than the second end with respect to a horizontal plane, one end of the first telescopic rod (22) is connected to the frame (1), the other end of the first telescopic rod (22) is rotatably connected to the first end, one end of the second telescopic rod (23) is rotatably connected to the frame (1), and the other end of the second telescopic rod (23) is rotatably connected to the second end.
  3. 3. The flat wire motor stator plug wire decoupling apparatus according to claim 1, wherein the buffer mechanism (2) further comprises a sliding member (24) and a guide rail (25), the frame (1) comprises a fixing seat (11) and a base (12), the base (12) is located above the fixing seat (11), the material rod (21) is disposed on the base (12), the guide rail (25) is disposed on the fixing seat (11), the guide rail (25) is provided with a sliding groove, the sliding member (24) is disposed on the base (12), and the sliding member (24) is slidably disposed in the sliding groove.
  4. 4. The flat wire motor stator plug wire decoupling apparatus of claim 1, wherein the buffer mechanism (2) further comprises a limiting assembly, the limiting assembly comprises a mounting seat (26), a supporting rod (27) and a limiting rod (28), the mounting seat (26) is arranged on the material rod (21), one end of the supporting rod (27) is arranged on the mounting seat (26), the other end of the supporting rod (27) can be pushed and arranged on the limiting rod (28), and the limiting rod (28) is used for limiting the lateral displacement of the copper wire (100).
  5. 5. The flat wire motor stator plug wire decoupling apparatus according to claim 1, wherein the rotating assembly (3) includes a first rotary drive source (31), a worm wheel (32) and a worm (33), the first rotary drive source (31) is disposed on the frame (1), the worm wheel (32) is disposed at an output end of the first rotary drive source (31), the worm (33) is in transmission connection with the worm wheel (32), and the worm (33) is connected to the spiral wire dividing head (4).
  6. 6. The flat wire motor stator plug wire decoupling apparatus of claim 1, wherein said spiral split head (4) has a spiral groove in which a plurality of said copper wires (100) are disposed at intervals along an axial direction of said spiral split head (4).
  7. 7. The flat wire motor stator plug wire decoupling apparatus according to claim 1, wherein the clamping jaw (8) includes a telescopic driving source (81), two clamping members (82), a guide rod (83) and a driving member (84), the guide rod (83) and the telescopic driving source (81) are both disposed in the frame (1), the two clamping members (82) are slidably disposed in the guide rod (83) along a first direction, the driving member (84) is slidably disposed in the guide rod (83) along a second direction, the second direction is perpendicular to the first direction, the clamping member (82) is provided with a guide groove, the guide groove is inclined in the second direction, the driving member (84) is provided with a protrusion, the protrusion is slidably disposed in the guide groove, and an output end of the telescopic driving source (81) is connected to the driving member (84), so that the two clamping members (82) can clamp the copper wire (100).
  8. 8. The flat wire motor stator plug wire decoupling apparatus of claim 7, wherein said guide bar (83) includes a first guide portion (831) and a second guide portion (832), said first guide portion (831) extending in said first direction, said first guide portion (831) slidably coupled to said clip (82), said second guide portion (832) extending in said second direction, said second guide portion (832) slidably coupled to said drive (84).
  9. 9. The flat wire motor stator plug wire decoupling apparatus according to claim 1, wherein the lifting assembly (5) comprises a lifting driving source (51), a gear and a rack (52), a fixed end of the lifting driving source (51) is arranged on the rack (1), an output end of the lifting driving source (51) is connected with the gear, the rack (52) is slidably arranged on the rack (1) along a vertical direction, the rack (52) is meshed with the gear, and the rack (52) is provided with the hook (6).
  10. 10. The flat wire motor stator plug wire decoupling apparatus of claim 1, further comprising a plug wire mechanism, the plug wire mechanism comprising a plug wire robot (9), a plug wire platform (10) and a second rotary drive source (20), the second rotary drive source (20) being disposed in the frame (1), an output end of the second rotary drive source (20) being connected to the plug wire platform (10), the plug wire platform (10) being used for fixing a stator core (200), the plug wire robot (9) being used for clamping the copper wire (100) on the hook (6) and being inserted into the stator core (200).

Description

Flat wire motor stator plug wire decoupling equipment Technical Field The invention relates to the technical field of motor manufacturing, in particular to flat wire motor stator plug wire decoupling equipment. Background In the stator manufacturing of flat wire motor, copper wire needs to be bent into the hairpin of specific shape through the shaping station first, and then inserts its accurate inslot of stator core through the plug wire process. At present, in order to realize high-efficient production, the industry generally adopts the technical scheme that a wire forming station and a wire plugging station are integrated into an automatic linkage production line, namely, a hair clip formed by the wire is directly conveyed to a wire plugging robot in close proximity for continuous operation. However, this highly coupled linkage production has a significant technical problem in that the stability of the production system is severely dependent on the seamless synergy of the two-station equipment. Because the two stations are closely interlocked on the mechanical conveying and control system, once one station is stopped due to equipment failure, process abnormality or beat disorder, the other station is immediately forced to stop production due to material supply loss or downstream blockage, so that the whole production line is interrupted. The robustness of the production process is poor, the unplanned downtime is accumulated under long-time operation, and the overall production efficiency and the equipment utilization rate are directly restricted. Disclosure of Invention The invention aims to provide a flat wire motor stator plug wire decoupling device which is used for solving the problems existing between flat wire motor wire forming and plug wire in the related art. In order to solve the problems existing in the prior art, the invention adopts the following technical scheme: Flat wire motor stator plug wire decoupling zero equipment includes: A frame; The buffer mechanism comprises a material rod, and the material rod is arranged on the rack and is obliquely arranged relative to the horizontal plane; the material distributing mechanism comprises a rotating assembly and a spiral line distributing head, the rotating assembly is arranged on the frame, the output end of the rotating assembly is connected with the spiral line distributing head, and the spiral line distributing head is used for sequentially separating a plurality of copper wires conveyed by the material rod; The clamping mechanism comprises a lifting assembly, a hook, a supporting piece and clamping jaws, wherein the supporting piece, the clamping jaws and the lifting assembly are arranged on the frame, the supporting piece is used for supporting a single copper wire conveyed by the spiral wire dividing head, the output end of the lifting assembly is connected to the hook, the hook can lift up under the action of the lifting assembly on the supporting piece, and the clamping jaws are used for clamping the copper wire. As an optional technical scheme, the buffer memory mechanism further comprises an adjusting assembly, the adjusting assembly comprises a first telescopic rod and a second telescopic rod, the material rod is provided with a first end and a second end, the first end is lower than the second end relative to the horizontal plane, one end of the first telescopic rod is connected with the frame, the other end of the first telescopic rod is rotationally connected with the first end, one end of the second telescopic rod is rotationally connected with the frame, and the other end of the second telescopic rod is rotationally connected with the second end. As an optional technical scheme, the buffer memory mechanism further comprises a sliding part and a guide rail, the frame comprises a fixed seat and a base, the base is located above the fixed seat, the material rod is arranged on the base, the guide rail is arranged on the fixed seat, the guide rail is provided with a sliding groove, the sliding part is arranged on the base, and the sliding part is arranged in the sliding groove in a sliding way. As optional technical scheme, buffer memory mechanism still includes spacing subassembly, spacing subassembly includes mount pad, vaulting pole and gag lever post, the mount pad set up in the material pole, the one end of vaulting pole set up in the mount pad, the other end of vaulting pole can the top set up in the gag lever post, the gag lever post is used for the restriction lateral displacement of copper line. As an alternative technical scheme, the rotating assembly comprises a first rotating driving source, a worm wheel and a worm, wherein the first rotating driving source is arranged on the frame, the worm wheel is arranged at the output end of the first rotating driving source, the worm is connected with the worm wheel in a transmission manner, and the worm is connected with the spiral thread distributing head. As an optional technical