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CN-121988418-A - Double-spiral brush roller co-rotating meshing type wheat washer

CN121988418ACN 121988418 ACN121988418 ACN 121988418ACN-121988418-A

Abstract

The application relates to the technical field of wheat washers, in particular to a double-spiral brush roller co-rotating meshing type wheat washer, which comprises a base frame, wherein a driving mechanism is fixedly arranged on one side of the top of the base frame, a cleaning mechanism is fixedly arranged on one side of the top of the base frame away from the driving mechanism, a feeding mechanism is fixedly arranged on the top of the base frame, the bottom output end of the feeding mechanism is communicated with the input end of the cleaning mechanism, and a filtering mechanism is arranged on one side of the driving mechanism away from the cleaning mechanism. The wheat washing efficiency and quality can be greatly improved during the application period of the equipment, the manual intervention and the water resource consumption are reduced, the processing cost is reduced, meanwhile, the equipment blockage fault is avoided, the continuous operation capability is ensured, the large-scale production requirement is adapted, the operation stability and the energy conservation and environmental protection performance are both considered, the wheat washing operation flow is comprehensively optimized, and the defects of the prior art in efficiency, energy consumption and stability are overcome.

Inventors

  • YAN WENHUI
  • TAN BIN
  • LIU YANXIANG
  • QIAO CONGCONG
  • ZHAI XIAOTONG
  • XIE FENG

Assignees

  • 湖南富马科食品工程技术有限公司

Dates

Publication Date
20260508
Application Date
20260320

Claims (10)

  1. 1. The double-spiral brush roller co-rotating meshing type wheat washer is characterized by comprising a base frame (1), wherein a driving mechanism (2) is fixedly arranged on one side of the top of the base frame (1), a cleaning mechanism (3) is fixedly arranged on one side of the top of the base frame (1) away from the driving mechanism (2), a feeding mechanism (4) is fixedly arranged on the top of the base frame (1), the bottom output end of the feeding mechanism (4) is communicated with the input end of the cleaning mechanism (3), and a filtering mechanism (5) is arranged on one side of the driving mechanism (2) away from the cleaning mechanism (3); The cleaning mechanism (3) comprises a cleaning conveying main frame body (31) and a cleaning liquid supply module (32), the cleaning conveying main frame body (31) is fixedly arranged at the top of the base frame (1), spiral brush roll shafts (33) are rotatably connected to the front side and the rear side in the cleaning conveying main frame body (31), one ends of the spiral brush roll shafts (33) are connected with the output ends of the driving mechanism (2) through couplings, a discharging frame (34) is fixedly arranged at the output end of the cleaning conveying main frame body (31), a discharging pipe (35) is fixedly arranged at the output end of the discharging frame (34), and the cleaning liquid supply module (32) is fixedly arranged at the inner bottom of the base frame (1).
  2. 2. The double-spiral brush roller co-rotating meshing type wheat washer according to claim 1, wherein the driving mechanism (2) comprises a mounting frame (21), the mounting frame (21) is fixedly arranged at the lower end of one side, far away from the discharging pipe (35), of the base frame (1), a driving motor (22) is fixedly arranged at the inner side of the mounting frame (21), and a transmission module (23) is fixedly arranged at the output end of the driving motor (22).
  3. 3. The double-spiral brush roller co-rotating meshing type wheat washer according to claim 2, wherein the transmission module (23) comprises a gear box (231), the gear box (231) is fixedly arranged on one side, far away from the discharging frame (34), of the top of the base frame (1), a first belt wheel (232) is rotatably connected to the upper end of one side, far away from the discharging pipe (35), of the gear box (231), a second belt wheel (233) is rotatably connected to the lower end of one side, far away from the discharging pipe (35), of the gear box (231), the first belt wheel (232) and the second belt wheel (233) are in transmission connection through a transmission belt, one side, close to the gear box (231), of the first belt wheel (232) is connected with the input end of an internal gear transmission group of the gear box (231) through a coupling, the output end of the internal gear transmission group of the gear box (231) is connected with two spiral brush roller shafts (33) through the coupling, the two spiral brush roller shafts (33) are in synchronous and the same direction through the transmission power of the gear box (231), and one side of the second belt wheel (233) is connected with the output end of a driving motor (22) through the coupling.
  4. 4. The double-screw brush roll co-rotating meshed wheat washer according to claim 3, wherein the screw brush roll shaft (33) comprises roll shaft bodies (331), the roll shaft bodies (331) are rotatably connected to two sides in the cleaning transmission main frame body (31), one side, close to the gear box (231), of each roll shaft body (331) is fixedly provided with a connecting shaft body (332), one end, close to the gear box (231), of each connecting shaft body (332) is connected with the tooth position end of the gear box (231), the two roll shaft bodies (331) rotate in the same direction through the gear box (231), spiral brushes (333) are fixedly arranged on the outer surfaces of the roll shaft bodies (331), the spiral structures of the two groups of spiral brushes (333) form complementary nesting relations in the axial direction and the radial direction, and when the spiral brushes (333) rotate synchronously, gaps between adjacent spiral brushes (333) are filled by structures, and a continuous and dead-angle-free cleaning coverage area is formed through cooperation; a cladding shell (234) is fixedly arranged on one side, far away from the driving motor (22), of the gear box (231), and the cladding shell (234) covers the outer sides of the first belt wheel (232) and the second belt wheel (233).
  5. 5. The double-spiral brush roll co-rotating meshing type wheat washer according to claim 4, wherein the feeding mechanism (4) comprises a frame (41), the frame (41) is fixedly arranged on one side, close to the driving mechanism (2), of the top of the base frame (1), a feeding hopper (42) is fixedly arranged on the top of the frame (41), the bottom output end of the feeding hopper (42) is communicated with the input end in the cleaning and conveying main frame (31), and an air suction type feeding machine (43) is fixedly arranged at the input end of the feeding hopper (42).
  6. 6. The double-spiral brush roll co-rotating meshing type wheat washer according to claim 5, wherein the cleaning liquid supply module (32) comprises a first water pump box (321) and a second water pump box (322), the first water pump box (321) and the second water pump box (322) are fixedly arranged at the inner bottom of the base frame (1), conveying pumps are arranged in the first water pump box (321) and the second water pump box (322), a primary cleaning water pipe (324) is fixedly arranged at the output end of the conveying pump in the first water pump box (321), the output end of the primary cleaning water pipe (324) is communicated with the middle part of the cleaning conveying main frame (31), a secondary cleaning water pipe (325) is fixedly arranged at the output end of the conveying pump in the second water pump box (322), the output end of the secondary cleaning water pipe (325) is communicated with one side, close to the feeding mechanism (4), of the bottom of the cleaning conveying main frame (31) is provided with a drainage reflux hopper (323), and the output end of the drainage hopper (323) is communicated with the output end of the conveying hopper (323).
  7. 7. The co-rotating meshed wheat washer with double spiral brush rollers according to claim 6, wherein the filtering mechanism (5) comprises a water tank (51) and a transmission assembly (52), the water tank (51) is arranged on one side, far away from the discharging frame (34), of the base frame (1), a filter cylinder (53) is fixedly arranged on the top of the water tank (51), a particle filtering module (55) is arranged at the upper end of the inside of the filter cylinder (53) through a screw, a cleaning brush group (56) is rotatably connected to the inner side of the particle filtering module (55), the transmission assembly (52) is arranged on one side, far away from the driving motor (22), of the first belt pulley (232), a drain pipe (54) is fixedly arranged at the output end of the water tank (51), and the drain pipe (54) is communicated with external sewage treatment equipment through a flange.
  8. 8. The co-rotating meshed wheat washer with double spiral brush rollers according to claim 7, wherein the transmission assembly (52) comprises a main shaft (521) and a fixed arm (522), the main shaft (521) is fixedly installed on one side, far away from a driving motor (22), of a first belt wheel (232), the end portion of the main shaft (521) penetrates through a coating shell (234), the fixed arm (522) is fixedly installed in the middle of the rear side of the top of the water tank (51), a driven bevel gear (523) is fixedly installed at the front end of the top of the fixed arm (522), a driving bevel gear (524) is fixedly installed at one end, far away from the first belt wheel (232), of the main shaft (521), the driving bevel gear (524) is in transmission connection with the driven bevel gear (523), and the bottom of the driven bevel gear (523) is connected with the top of the cleaning brush group (56).
  9. 9. The co-rotating meshed wheat washer with double spiral brush rollers according to claim 8, wherein the cleaning brush group (56) comprises a rotating shaft (561), the rotating shaft (561) is rotatably connected to the front end of the fixed arm (522), the top of the rotating shaft (561) is connected with the bottom end of the driven bevel gear (523) through a coupler, a cleaning side frame (562) is fixedly arranged on the outer surface of the rotating shaft (561), a brush plate (563) is fixedly arranged at the lower end of the outer side of the cleaning side frame (562), the outer side of the brush surface of the brush plate (563) is in fit connection with the inner side of the particle filter module (55), a filtered impurity conveying auger (564) is fixedly arranged at the lower end of the rotating shaft (561), and the filtered impurity conveying auger (564) is inserted into the lower end of the particle filter module (55).
  10. 10. The co-rotating meshed wheat washer with double spiral brush rolls according to claim 9, wherein the particle filtering module (55) comprises a filtering net cover (551), the filtering net cover (551) is integrally arranged in a conical shape, the filtering net cover (551) is arranged at the upper end of the inside of the filtering cylinder (53) through screws, a discharging net pipe (552) is fixedly arranged at the bottom of the filtering net cover (551), a discharging side pipe (553) is fixedly arranged at the bottom of the discharging net pipe (552), the end part of the discharging side pipe (553) penetrates through the filtering cylinder (53), the outer side of a brush face of the brush plate (563) is in fit connection with the inner wall of the filtering net cover (551), and a filtered impurity conveying auger (564) is inserted into the discharging net pipe (552).

Description

Double-spiral brush roller co-rotating meshing type wheat washer Technical Field The application relates to the technical field of wheat washers, in particular to a double-spiral brush roller co-rotating meshed wheat washer. Background Wheat is used as one of main grain crops in China, the cleaning procedure before processing directly influences the quality of the subsequent processed products, and the wheat washer is used as key equipment in wheat processing and is mainly used for removing impurities such as silt and dust attached to the surface of the wheat, so that the cleanliness of the wheat is ensured, various wheat washing equipment is continuously developed along with the improvement of the agricultural mechanization level, and the purposes of optimizing the cleaning effect and improving the processing efficiency are achieved. In the prior art, various structures of wheat washers exist, for example, chinese patent publication No. CN220049233U discloses a wheat washer with good water saving effect, the device is provided with a machine barrel of the wheat washer, a water tank, a separating cylinder, a motor, a filter screen and the like, the motor is utilized to drive the separating drum to centrifugally rotate, and meanwhile, the long rod is driven to stir the wheat, so that the sediment is fully dissolved in water and is centrifuged to the outer side of the separating drum, the cleaning effect is improved to a certain extent, and the equipment reliability is improved. However, the existing wheat washer and similar traditional wheat washer still have various defects and defects in the actual application process, firstly, the whole cleaning efficiency is poor, on one hand, the cleaned wheat is required to be taken out of the equipment by manpower after the existing wheat washer is cleaned, the labor intensity is high, the whole treatment efficiency is obviously reduced, the automatic cleaning operation of the wheat in the conveying process can not be realized, the continuity of the processing flow is poor, on the other hand, whether the traditional wheat washer adopts the auger transmission or stirring frame stirring structural form, the cleaning mode of the traditional wheat washer is mainly simple stirring or centrifugal separation, the stable cleaning of the surfaces of wheat particles is difficult to realize, the intractable impurities attached to the surfaces of the wheat can not be effectively cleaned, the cleaning effect is difficult to reach the ideal standard while the cleaning efficiency is low, secondly, the water resource utilization rate is low, the existing wheat washer mostly can not realize the cyclic utilization of cleaning water for multiple times, the consumption of the cleaning process is large, the production cost of the wheat is increased, the environmental protection, the energy saving effect is not met, the improvement trend of the existing wheat washer is obvious, the cleaning effect is improved, and the water utilization efficiency is improved, and the like. Disclosure of Invention In order to improve the wheat washing efficiency of the existing equipment, the application provides the double-spiral brush roller co-rotating meshed wheat washing machine. The application provides a double-spiral brush roller co-rotating meshing type wheat washer, which adopts the following technical scheme that the wheat washer comprises a base frame, wherein a driving mechanism is fixedly arranged on one side of the top of the base frame, a cleaning mechanism is fixedly arranged on one side of the top of the base frame, which is far away from the driving mechanism, a feeding mechanism is fixedly arranged on the top of the base frame, the bottom output end of the feeding mechanism is communicated with the input end of the cleaning mechanism, and a filtering mechanism is arranged on one side of the driving mechanism, which is far away from the cleaning mechanism; The cleaning mechanism comprises a cleaning conveying main frame body and a cleaning liquid supply module, the cleaning conveying main frame body is fixedly arranged at the top of the base frame, the front side and the rear side of the cleaning conveying main frame body are respectively and rotatably connected with a spiral brush roller shaft, one end of each spiral brush roller shaft is connected with the output end of the corresponding driving mechanism through a coupler, the output end of the cleaning conveying main frame body is fixedly provided with a discharging frame, the output end of the discharging frame is fixedly provided with a discharging pipe, and the cleaning liquid supply module is fixedly arranged at the inner bottom of the base frame. Optionally, the actuating mechanism includes the mounting bracket, mounting bracket fixed mounting is kept away from the one side lower extreme of arranging the material pipe in the bed frame, the inboard fixed mounting of mounting bracket has driving motor, driving motor's output fixed