CN-121988536-A - Modularized stackable intelligent AI visual recognition jet separator used in series

CN121988536ACN 121988536 ACN121988536 ACN 121988536ACN-121988536-A

Abstract

The invention discloses an intelligent AI visual recognition jet separator which is used in a modularized and stackable mode and comprises a frame, a central control module, a conveyor, an image acquisition and visual recognition module, an air jet separation module, a separation bin and a separation bin, wherein the top surface and the bottom surface of the frame are respectively provided with at least four left-right symmetrical frame butt joint pieces, the central control module is arranged at one end of the frame, a PLC (programmable logic controller) and an industrial personal computer are integrated in the central control module, the middle part of the frame is a conveying installation area, the conveyor is detachably arranged in the conveying installation area, a servo motor of the conveyor is driven by the PLC, the image acquisition and visual recognition module comprises an image acquisition module and a visual recognition module, the image acquisition module, the industrial personal computer and the PLC are sequentially connected, the air jet separation module is detachably arranged at the discharge end of the conveyor, and the separation bin is internally provided with a material receiving channel and a descending channel. The sorting machine has modular design, can be infinitely stacked, and has more flexible adaptability.

Inventors

SUN YING
WU HONGYAN
XU ZHENHUA
ZHANG YONG
ZHANG BINGWEN
WANG HANXIN
WANG YAOYU

Assignees

杭州再生派科技有限公司

Dates

Publication Date: 20260508
Application Date: 20260311

Claims (13)

1. A modular stackable and tandem use intelligent AI visual recognition jet separator is characterized in that the separator comprises: the device comprises a frame (1), wherein at least four bilaterally symmetrical frame butt-joint pieces (2) are arranged on the top surface and the bottom surface of the frame (1); the central control module (21) is arranged at one end of the frame (1), and a PLC controller and an industrial personal computer are integrated in the central control module (21); The conveyor (3), the middle part of the frame (1) is a conveying installation area (3 a), the conveyor (3) is detachably installed in the conveying installation area (3 a), and a servo motor (19) of the conveyor (3) is driven by a PLC controller; The image acquisition and visual recognition module comprises an image acquisition module and a visual recognition module, wherein the image acquisition module is detachably arranged above the conveying and mounting area (3 a), the visual recognition module is integrated in the industrial personal computer, and the image acquisition module, the industrial personal computer and the PLC are sequentially connected; the air-jet sorting module (7) is detachably arranged at the discharge end of the conveyor (3); Sorting feed bin (8), detachable installs the discharge end of frame (1), have in sorting feed bin (8) and receive material passageway (9) and descending channel (10), jet-propelled sorting module (7) can blow the material of the discharge end of conveyer (3) to receive material passageway (9).
2. The modular stackable and serially-usable intelligent AI visual recognition jet separator as set forth in claim 1, wherein two or more layers of separators can be stacked, adjacent two layers of racks (1) are detachably connected through at least four pairs of rack butt-joint pieces (2) which are in one-to-one correspondence up and down, conveying directions of the conveyors (3) of the adjacent two layers are opposite, the conveyors (3) of the adjacent stacked upper and lower layers are arranged in a staggered manner, and a top layer feeding end bracket (22) is detachably arranged at a feeding end of the uppermost rack (1) and is used for conveying materials to a feeding end of the conveyors (3).
3. The modular stackable in-line intelligent AI visual identification jet classifier of claim 1, wherein: The sorting bin (8) comprises a multi-surface side plate shell (8 a) which is fixed at the discharge end of the frame (1) in a locking manner, a sorting cavity is formed in the multi-surface side plate shell (8 a), a material separating plate (11) which is obliquely arranged is arranged in the sorting cavity in a locking manner, and materials selected by the air-jet sorting module (7) pass through the material separating plate (11); When sorting feed bin (8) are used for linking adjacent two-layer the same end of frame (1), then still include guide plate (12), unloading riser (13) that are located branch flitch (11) below, divide flitch (11) and unloading riser (13) to form and receive material passageway (9), receive material passageway (9) and adjacent two-layer guide cover (14) intercommunication that frame (1) same end set up, divide flitch (11) and unloading riser (13) to form down passageway (10) that the lower floor's sorter carried.
4. The intelligent AI visual recognition jet separator for modular stackable serial use of claim 3, wherein the top of the blanking riser (13) is clamped on a cross beam of the frame (1), a locking hole (23) on the locking cross beam is arranged at the top of the blanking riser (13), the upper end of the blanking riser (13) is a vertical surface (13 a), and the lower end of the blanking riser is an inclined surface (13 b) inclined to the lower conveyor (3).
5. The intelligent AI visual recognition jet separator for modular, stackable and tandem use of claim 1 wherein the image acquisition and visual recognition module comprises an image acquisition module and a visual recognition module, wherein the image acquisition module is used for acquiring image information of materials in real time, and the visual recognition module is provided with an AI algorithm model for rapidly analyzing the types, sizes and position characteristics of the materials, accurately recognizing target sorting objects, and transmitting recognition signals to the central control module in real time.
6. The intelligent AI visual recognition jet separator for modular stackable serial use of claim 1 or 5, wherein an arched visual support (5) is arranged above the conveying installation area (3 a), the image acquisition module is detachably installed at the bottom of the visual support (5), the image acquisition module comprises an industrial camera (5 a), a lens (5 b) and a light source (5 d), the lens (5 b) is fixedly installed on the industrial camera (5 a) and is installed on the adjustable support, the shooting direction of the lens (5 b) of the industrial camera (5 a) is horizontal or inclined, materials on the conveyor (3) are shot through a reflecting mirror surface (5 c), and the light source (5 d) is arranged on two sides of a visual recognition path.
7. The intelligent AI visual recognition jet separator for modular stackable serial use of claim 1 further comprising a descending guide plate (15), wherein the descending guide plate (15) is positioned at the feeding end of the conveyor (3), two ends and the bottom of the descending guide plate (15) are detachably connected with the frame (1) through bolts, the descending guide plate (15) is obliquely arranged, and a plurality of uniformly-spaced diversion baffles (16) are arranged on the upper surface of the descending guide plate.
8. The intelligent AI visual recognition jet separator for a modular stackable tandem use of claim 7 wherein the feed end of the separator frame (1) is provided with an inclined guide surface (17), the inclined guide surface (17) is positioned above the downstream baffle (15), and the inclined direction of the inclined guide surface (17) is consistent with the inclined direction of the downstream baffle (k 15).
9. The modular stackable serial intelligent AI visual recognition jet separator as set forth in claim 1, wherein each frame butt joint member (2) comprises a mounting plate (2 a), the mounting plates (2 a) are fixedly arranged on the frame (1), the side sections of the upper mounting plates (2 a) are U-shaped, the side sections of the lower mounting plates (2 a) are U-shaped, the middle of the mounting plates (2 a) are provided with waist holes or round holes (2 b), and the mounting plates are fixedly connected through bolts penetrating through the waist holes or the round holes (2 b).
10. The modular stackable and serially usable intelligent AI visual recognition jet separator of claim 1, wherein the frame (1) is welded from square tubes of carbon steel.
11. The modular stackable serial intelligent AI visual recognition jet separator as set forth in claim 1, wherein the jet separation module (7) comprises a jet nozzle row box, a row of nozzles (18) on the jet nozzle row box, a row of jet paths of the nozzles (18) are distributed obliquely upwards, a plurality of jet valves (25), an adjusting driving circuit board (24) for controlling the on-off of the jet valves (25) and the nozzles (18), a branch air pipe (6) for connecting the jet valves (25), and a main air pipe (26) communicated with the branch air pipe (6), one end of the main air pipe (26) is led to an external air supply device, the air supply device is used for supplying compressed air to the main air pipe (26), the air supply device is connected with an adjusting valve for adjusting jet air pressure and air strength, and the adjusting driving circuit board (24) is connected with an industrial personal computer.
12. The modular stackable intelligent AI visual recognition jet separator for serial use of claim 1, wherein an electronic display module (20) is mounted at the front end of the frame (1) through a rotating bracket, the electronic display module (20) displays equipment status, operation data and material images in real time, and the electronic display module (20) is connected with an industrial personal computer.
13. The modular stackable and serially-usable intelligent AI visual recognition jet separator as set forth in claim 1, wherein the conveyor (3) has a conveying base (4) at the bottom thereof, a plurality of evenly distributed base docking holes are provided at the bottoms of both sides of the conveying base (4), and the conveying base (4) is detachably mounted on both sides of the frame (1) through the base docking holes.

Description

Modularized stackable intelligent AI visual recognition jet separator used in series Technical Field The invention relates to the field of sorting machines, in particular to an intelligent AI visual recognition jet sorting machine which is modularized, stackable and serially used. Background In the field of material sorting, the jet-propelled sorting machine is widely applied by virtue of the advantages of high sorting efficiency, small damage to materials and the like, and related technologies are continuously developed and perfected. The partial sorting machine has introduced modular design concept, and has certain assembling flexibility through integrating the core functional components to form the basic module, and has different multi-target sorting scheme to meet the sorting requirement of various target materials. In particular, one scheme is to adopt a single-machine independent working mode, if multi-target sorting is required, a plurality of single machines are connected in series front and back through a complex conveyor belt, or two stages of equipment are connected in series up and down through a steel structure two-layer platform, so that step sorting of different target materials is completed. In addition, some manufacturers design a sorting machine with a multi-layer transmission mechanism, try to realize multi-objective sorting through multi-layer structure superposition, reduce the occupation of transverse space, realize assembly through module frame and support frame clamping, but the stacking layer number is limited by the clamping structure suitability, and lack flexible reverse stacking capability, and the modularization division is only focused on the simple integration of a conveyor, a visual component and an air injection component, and does not form fine functional split. Meanwhile, the existing jet separator is generally matched with a visual identification component and a jet component, materials are positioned through visual identification, and then the jet component is used for precisely jetting air to realize material separation, so that basic working logic of identification-jet-separation is formed, modularization division of most devices is rough, integration level and independence of core functional components are insufficient, and a standardized multi-module cooperative framework is not formed. In summary, jet sorters have the following disadvantages: 1. the existing sorting machine with the modularized concept has the defects of imperfect modularized design, low modularization degree, insufficient integration level and independence of core functional components, complex connection mode among modules and complicated disassembly and assembly flow, and poor adaptability among the modules, incapability of flexibly increasing and decreasing the number of the modules according to actual sorting requirements, and serious defects of expansion performance and flexibility. 2. The stacking mode is stiff, the number of layers is limited, the stacking layers cannot be freely assembled as required, the conventional stacking type sorting equipment adopts a single-direction clamping type stacking structure, the stacking layers are limited by the bearing capacity of a bracket, the design of a module interface and the structural stability, customers cannot freely assemble the stacking layers according to the self productivity and the type requirement of target materials, flexible expansion of the stacking layers when the stacking layers are needed is difficult to realize, and the suitability is limited. 3. The existing equipment only supports forward stacking in a single direction, and cannot realize reverse stacking, and when the space layout of the site has special limitation, the installation environment is difficult to adapt by adjusting the stacking direction. 4. The whole design flexibility, suitability and expansibility are poor, the existing multi-target sorting scheme does not form a standardized and flexibly combined stacked serial structure, whether the single machine serial structure, the double-channel design or the multi-layer transmission mechanism design is difficult to quickly adjust the combination form and the sorting level of the equipment according to the productivity requirement of actual production scenes, the site space condition and the target material types, the suitability of the equipment for different application scenes is poor, the expansion is impossible, and the application of the equipment in diversified production requirements is limited. Disclosure of Invention To overcome the above disadvantages, the present invention aims to provide a modular design, stackable, and more flexible modular stackable serial use intelligent AI visual identification jet separator. In order to achieve the above purpose, one of the technical schemes adopted by the invention is that the intelligent AI visual recognition jet separator which is modularized and can be stacked and us