CN-121988637-A - Online straightening and detecting integrated device for aluminum profile
Abstract
The invention discloses an on-line straightening and detecting integrated device for an aluminum profile, which belongs to the technical field of metal processing equipment and comprises a bottom plate, wherein a supporting component and an adjusting component are arranged on the bottom plate, the supporting component comprises two abdication sliding seats, abdication sliding carriages are slidably arranged on the abdication sliding seats, support ring plates are fixedly arranged on the abdication sliding carriages, and support long plates and three fixed short plates are arranged on the support ring plates. The method can also treat different areas of the aluminum profile in a segmented manner, and is particularly suitable for the comprehensive straightening requirement of the special-shaped section or the long-strip-shaped aluminum profile.
Inventors
- FU WENBIN
Assignees
- 江西军威实业集团有限公司
Dates
- Publication Date
- 20260508
- Application Date
- 20260410
Claims (9)
- 1. The utility model provides an online straightening of aluminium alloy and detection integrated device, includes bottom plate (101), its characterized in that: Be provided with supporting component and adjusting part on bottom plate (101), supporting component is including two slide (108) of stepping down, and equal slidable mounting has slide (109) of stepping down on slide (108) of stepping down, and equal fixed mounting has support ring board (117) on slide (109) of stepping down, all is provided with support rectangular board (123) and three fixed short board (124) on support ring board (117), is provided with the gear train between support rectangular board (123) and three fixed short board (124) on same support ring board (117), and support rectangular board (123) and fixed short board (124) are used for realizing the fixed to the aluminium alloy, adjusting part includes support frame (102), slidable mounting has fan-shaped balladeur train (125) on support frame (102), and the activity is provided with support curb plate (127) on fan-shaped balladeur train (125), and symmetrical rotation is installed on support curb plate (127) and is stepped down and is rotated and is provided with on bar and is fed slide (130), all rotates on feed slide (130) and is installed straightening roller (131), and straightening roller (131) are used for realizing to the fixing to the bar-shaped and change between the bar-shaped slide (128) and the linkage unit (130).
- 2. The on-line aluminum profile straightening and detecting integrated device according to claim 1, wherein two yielding slide carriages (108) are symmetrically and slidably arranged on a bottom plate (101), a double-thread screw rod II (110) is arranged between the two yielding slide carriages (108), and yielding springs (116) are symmetrically arranged between two surfaces of the yielding slide carriage (109) and the corresponding yielding slide carriage (108).
- 3. The on-line straightening and detecting integrated device for the aluminum profile according to claim 1, wherein four support racks (121) are slidably arranged on the support ring plate (117) in a circumferential array, a support long plate (123) and a fixed short plate (124) are fixedly arranged at the end parts, closest to the axis of the support ring plate (117), of the corresponding support racks (121), and the support long plate (123) is located at the position closest to the lower surface of the bottom plate (101) and horizontally arranged.
- 4. The on-line straightening and detecting integrated device for the aluminum profile according to claim 2, wherein the gear sets comprise a transmission toothed ring (118), four transmission gears (119) and four linkage gears (120), the transmission toothed ring (118) and the transmission gears (119) are rotatably arranged on corresponding support ring plates (117), the transmission gears (119) and the corresponding transmission toothed rings (118) are meshed to form a gear pair, the linkage gears (120) are fixedly arranged on the corresponding transmission gears (119) respectively, and the linkage gears (120) are meshed with corresponding support racks (121) to form the gear-rack pair.
- 5. The on-line straightening and detecting integrated device for the aluminum profile according to claim 1, wherein long-arm circular plates (107) are symmetrically and slidably arranged on the supporting frame (102), a double-head threaded screw rod I (104) is arranged between the two long-arm circular plates (107), and the two long-arm circular plates (107) are used for limiting the position of the aluminum profile on the supporting component.
- 6. The on-line straightening and detecting integrated device for the aluminum profile according to claim 1, wherein a fan-shaped rotating plate (126) is rotatably installed on the fan-shaped sliding frame (125), a supporting side plate (127) is fixedly installed on the inner side of the fan-shaped rotating plate (126), an arc-shaped rack (134) and a transposition gear (136) are arranged between the fan-shaped rotating plate (126) and the supporting side plate (127), a limiting inclined plate (132) is symmetrically and fixedly arranged on the supporting side plate (127), and the limiting inclined plate (132) is used for limiting the rotating position of the corresponding bar-shaped abdication rotating plate (128) relative to the supporting side plate (127).
- 7. The on-line aluminum profile straightening and detecting integrated device according to claim 6, wherein the transmission units comprise two strip-shaped feeding rotating plates (129), the two strip-shaped feeding rotating plates (129) in the same transmission unit are symmetrically and rotationally arranged on the corresponding strip-shaped yielding rotating plates (128), torsion springs are arranged between the strip-shaped feeding rotating plates (129) and the corresponding strip-shaped yielding rotating plates (128), the center line of the rotating connection position of the strip-shaped yielding rotating plates (128) and the strip-shaped feeding rotating plates (129) is on the same straight line with the center line of the rotating connection position of the strip-shaped yielding rotating plates (128) and the supporting side plates (127), feeding short columns (133) are symmetrically and fixedly arranged on the feeding sliding plates (130), and the strip-shaped feeding rotating plates (129) are movably connected with the corresponding feeding short columns (133).
- 8. The on-line straightening and detecting integrated device for the aluminum profile according to claim 7, wherein the transmission unit comprises two symmetrical adjusting slide plates (139) which are slidably mounted on the supporting side plates (127), adjusting gears (141) are fixedly mounted on the side surfaces of the strip-shaped feeding rotating plates (129), adjusting racks (140) are symmetrically and fixedly arranged on the adjusting slide plates (139), the adjusting racks (140) are meshed with the corresponding adjusting gears (141) to form a gear-rack pair, and a double-thread screw three (138) is arranged between the two adjusting slide plates (139).
- 9. The on-line straightening and detecting integrated device for the aluminum profile according to claim 1, wherein a plurality of cameras are arranged on the bottom plate (101).
Description
Online straightening and detecting integrated device for aluminum profile Technical Field The invention relates to the technical field of metal processing equipment, in particular to an on-line straightening and detecting integrated device for an aluminum profile. Background The aluminum profile is widely applied to the fields of construction, transportation, electronic and electrical appliances, aerospace and the like due to the excellent performances of light weight, high strength, corrosion resistance and the like. In the extrusion molding process of the aluminum profile, the profile is extremely easy to bend, twist or locally wavy deformation due to the factors of uneven cooling, die abrasion or traction fluctuation and the like. These deformations not only affect the quality of the appearance of the product, but also lead to a reduced precision in subsequent processing (e.g. sawing, drilling, assembly) and even to an increased rejection rate. Therefore, the straightening process is an indispensable key link in the production of aluminum profiles. The traditional aluminum profile straightening mostly adopts off-line stretching straightening or roller straightening. The two ends of the profile are required to be clamped and axial tension is applied during stretching and straightening, the method is suitable for profile with simple section, but section distortion is easy to occur to profile with special section or slender profile, and the profile is repeatedly bent by a plurality of groups of straightening rollers during roller straightening, so that the equipment is huge in volume, and the straightening force is difficult to accurately control. More importantly, the existing straightening equipment is usually separated from the detection procedure, and the section bar is required to be transported to a special detection station for size and shape error measurement after being straightened, so that the production period is prolonged, and closed loop feedback adjustment in the straightening process cannot be realized. In addition, the aluminum profile can be expanded axially and transversely in the straightening process, if the clamping mechanism can not release expansion stress in a self-adaptive manner, surface scratch and uneven internal residual stress distribution of the profile are easily caused, and even cracks are induced. The invention provides an on-line straightening and detecting integrated device for aluminum profiles. Disclosure of Invention Aiming at the defects in the prior art, the invention provides an on-line straightening and detecting integrated device for aluminum profiles, which solves the problems that the material extension stress cannot be self-adaptively released in the straightening process, the four surfaces of the aluminum profiles cannot be sequentially straightened, and the straightening and detecting integrated closed-loop control cannot be realized. The invention provides the technical scheme that the on-line aluminum profile straightening and detecting integrated device comprises a bottom plate, wherein a supporting component and an adjusting component are arranged on the bottom plate, the supporting component comprises two yielding slide seats, the yielding slide seats are respectively provided with a yielding slide frame in a sliding manner, the yielding slide seats are respectively provided with a supporting ring plate in a fixed manner, the supporting ring plates are respectively provided with a supporting long plate and three fixed short plates, a gear set is arranged between the supporting long plates and the three fixed short plates on the same supporting ring plate, the supporting long plates and the fixed short plates are used for fixing aluminum profiles, the adjusting component comprises a supporting frame, a sector slide frame is slidably arranged on the supporting frame, a supporting side plate is movably arranged on the sector slide frame, a bar yielding rotating plate is symmetrically rotatably arranged on the supporting side plate, the bar yielding rotating plates are respectively provided with a feeding slide plate in a sliding manner, the feeding slide plates are respectively provided with a straightening round roller in a sliding manner, the straightening round rollers are used for straightening aluminum profiles, a transmission unit is arranged between the bar yielding rotating plates and the corresponding feeding slide plates, and a linkage unit is also arranged between the two yielding rotating plates. Further, two slide that step down is installed on the bottom plate in a sliding way of symmetry, is provided with double-end screw thread lead screw two between two slide that step down, and the two surfaces of the slide that step down are all provided with the spring that steps down with the symmetry between the slide that steps down that corresponds. Further, four support racks are slidably mounted on the support ring plate in a circumferential array