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CN-121988680-A - Copper flat wire straightening device

CN121988680ACN 121988680 ACN121988680 ACN 121988680ACN-121988680-A

Abstract

The invention relates to the technical field of copper flat wire processing, in particular to a copper flat wire straightening processing device which comprises a copper flat wire, a straightening tensioning mechanism for straightening the copper flat wire, an energy supply mechanism arranged on the straightening tensioning mechanism, a liquid exchange heat supply mechanism arranged on the copper flat wire and a liquid storage cover arranged on the liquid exchange heat supply mechanism, wherein the straightening tensioning mechanism comprises a base, a flow guide pipe is inserted into the base, and two symmetrically distributed combined bolts are arranged in the flow guide pipe and the base. Through add the straightening tensioning mechanism on current pay off rack, alternate the delivery with the flat copper wire along the line wheel of preventing on the pay off rack, until the flat copper wire local side bend and pressure-bearing are on the pressure-bearing ring, the pressure-bearing roller that the pressure-bearing ring was assisted by the flat copper wire of final cooperation can provide mechanical kinetic energy for trading liquid heat supply mechanism, and the solution through trading liquid heat supply mechanism transfer and spray from the spray tube can carry out high-efficient cleaning treatment to flat copper wire surface, can also carry out synchronous cleaning treatment to pressure-bearing ring surface simultaneously.

Inventors

  • DONG CHENG
  • ZHOU ZHIYUN
  • ZHU SHOUYANG

Assignees

  • 江苏盛潮电工科技有限公司

Dates

Publication Date
20260508
Application Date
20260210

Claims (10)

  1. 1. The straightening processing device for the copper flat wire comprises the copper flat wire (100) and is characterized by further comprising a straightening tensioning mechanism (200) for straightening the copper flat wire (100), an energy supply mechanism (300) arranged on the straightening tensioning mechanism (200), a liquid exchange heat supply mechanism (400) arranged on the copper flat wire (100) and a liquid storage cover (500) arranged on the liquid exchange heat supply mechanism (400); The straightening tensioning mechanism (200) comprises a base (210), a flow guide pipe (230) is inserted into the base (210), two symmetrically distributed combined bolts (220) are arranged in the flow guide pipe (230) and the base (210), a separation plate (250) is fixedly arranged in the middle of an inner cavity of the flow guide pipe (230), a screw cap (2302) is arranged on a threaded section of the flow guide pipe (230), a plurality of liquid discharge slots (2301) are formed in the pipe wall of the flow guide pipe (230), and a shield (280) is arranged outside the flow guide pipe (230); A plurality of hole grooves (2801) are formed in the shield (280), a bearing ring (270) is arranged outside the shield (280), two limit gaskets (290) which are symmetrically distributed are inserted at two ends of the bearing ring (270), a pressurizing spring (260) is arranged outside the guide pipe (230), one end of the pressurizing spring (260) is fixedly provided with the gasket (2601), and the gasket (2601) is adaptive to and bearing on one of the limit gaskets (290); The top and the bottom of the flow guide pipe (230) are both provided with threaded pipe sections, and the threaded pipe sections at the bottom of the flow guide pipe (230) are connected with spray pipes (240).
  2. 2. The straightening processing apparatus of a copper flat wire according to claim 1, wherein the energy supply mechanism (300) comprises a bearing bracket (310) installed on a pole section of the flow guide pipe (230) close to the base (210), a main shaft (320) is movably installed on a pole section outside the bearing bracket (310), a pressure bearing roller (3202) is fixedly installed outside the main shaft (320), and a driving gear (3201) is fixedly installed at an inner end of the main shaft (320); the pressure-bearing roller (3202) bears on the copper flat wire (100) and provides stable mechanical kinetic energy for the liquid-exchanging heat-supplying mechanism (400) by matching with the pressure-bearing and the assistance of the copper flat wire (100).
  3. 3. The straightening processing apparatus of a copper flat wire according to claim 2, wherein two rod sections at the bottom of the bearing bracket (310) are respectively inserted with an extension screw (330), nuts (3301) are installed on the extension screws (330) in a threaded manner, a baffle (350) is fixedly installed at the outer end of the extension screw (330), a flexible scraping pad (3501) is fixedly installed at one side of the baffle (350) facing the bearing ring (270), a pressure spring (340) bearing the baffle (350) and the rod section at the bottom of the bearing bracket (310) is arranged at the outer part of the extension screw (330), and a screw rod sleeve (3401) is fixedly connected with one end of the pressure spring (340) close to the nuts (3301).
  4. 4. A copper flat wire straightening processing apparatus according to claim 3, characterized in that the flexible wiper pad (3501) is made of a sponge material, and the baffle (350) is made of a silicone material.
  5. 5. The straightening processing apparatus as claimed in claim 1, characterized in that the liquid-exchanging and heat-supplying mechanism (400) comprises a first pipe (4101) connected to a threaded pipe section at the top of the flow guiding pipe (230), a first liquid storage cylinder (410) is installed on the first pipe (4101), a first impeller (430) is movably installed in the first liquid storage cylinder (410), a main belt wheel (4301) is installed on the first impeller (430), and a second pipe (4102) is installed on a pipe section at the back of the first liquid storage cylinder (410).
  6. 6. The straightening processing apparatus of a copper flat wire according to claim 5, characterized in that a second impeller (440) is movably mounted in two plate sections of the side edge of the first liquid storage barrel (410), a deflection gear (4403) is mounted in the middle of the second impeller (440), the deflection gear (4403) is meshed with a driving gear (3201), a second belt wheel (4401) is mounted at the top end of the second impeller (440), a transmission belt (450) is connected to the second belt wheel (4401) and the main belt wheel (4301), a second liquid storage barrel (420) is disposed outside the impeller end of the second impeller (440), two plate sections of the side edge of the second liquid storage barrel (420) are fixedly mounted on a liquid storage cover (500), a third pipeline (4402) is mounted at the bottom end of the second liquid storage barrel (420), and a fourth pipeline (4404) communicated with the liquid storage cover (500) is mounted in a pipe section of the side edge of the second liquid storage barrel (420).
  7. 7. The straightening processing apparatus of a copper flat wire according to claim 1, wherein the surfaces of the bearing ring (270) and the two limiting gaskets (290) are both smooth plating structures, and the inner wall of the limiting gasket (290) is provided with an annular groove.
  8. 8. The straightening processing apparatus of copper flat wire according to claim 1, characterized in that the nozzle (240) is composed of a U-shaped stainless steel pipe and a rectangular nozzle, and the rectangular nozzle is located at the center of the gap between two baffles (350).
  9. 9. The straightening processing apparatus as claimed in claim 1, characterized in that the pressure-receiving roller (3202) is composed of an i-shaped aluminum alloy tube sleeve and a rubber sleeve, and the outer surface of the rubber sleeve is provided with a corrugated groove for increasing friction resistance in contact with the copper flat wire (100).
  10. 10. The straightening processing apparatus of copper flat wire according to claim 1, characterized in that the U-shaped stainless steel pipe in the nozzle (240) is welded to the port inside the liquid storage cover (500).

Description

Copper flat wire straightening device Technical Field The invention relates to the technical field of copper flat wire processing, in particular to a copper flat wire straightening processing device. Background In the production and processing process of the copper flat wire, the wire after being drawn, rolled or cooled is easy to generate deformation defect, so that the tension of the copper flat wire is increased by means of a paying-off wheel in order to improve the consistency of the structure and the surface quality of the copper flat wire, the internal stress of the copper flat wire is eliminated conveniently, and the accuracy of the wire size is enhanced. However, the existing copper flat wire delivery part after drawing and rolling needs to be subjected to tension regulation and control through a paying-off wheel on a paying-off frame, straightening of the wire is achieved by increasing the paying-off length of the copper flat wire, certain defects exist in the process, dirt can be wrapped on the surface of the paying-off wheel due to the fact that the quantity of paying-off wheels on the paying-off frame is large, dirt is wrapped on the air of an equipment operation environment, and along with the increase of the dirt, local poor contact can occur at the position of the copper flat wire bearing on the paying-off wheel, and then the surface of the wire is sunken or the wire is locally bent. In view of this, a copper flat wire straightening device has been designed to solve the above-mentioned problems. Disclosure of Invention The present invention aims to solve one of the technical problems existing in the prior art or related technologies. The technical scheme adopted by the invention is as follows: The straightening and tensioning mechanism comprises a base, a guide pipe is inserted into the base, two symmetrically distributed combined bolts are arranged in the guide pipe and the base, a partition plate is fixedly arranged in the middle of an inner cavity of the guide pipe, a screw cap is arranged on a threaded section of the guide pipe, a plurality of liquid draining notches are formed in the pipe wall of the guide pipe, a shield is arranged outside the guide pipe, a plurality of hole grooves are formed in the shield, a bearing ring is arranged outside the shield, two limit gaskets which are symmetrically distributed are inserted into two ends of the bearing ring, a pressurizing spring is arranged outside the guide pipe, one end of the pressurizing spring is fixedly provided with a gasket, the gasket is adapted to be pressed on one of the limit gaskets, threaded pipe sections are arranged at the top and the bottom of the guide pipe, and a spray pipe is connected to the threaded pipe section at the bottom of the guide pipe. The invention can be further configured in a preferred example that the energy supply mechanism comprises a bearing bracket arranged on a rod section of the flow guide pipe close to the base, a main shaft is movably arranged on a rod section outside the bearing bracket, a pressure bearing roller is fixedly arranged outside the main shaft, and a driving gear is fixedly arranged at the inner end of the main shaft; the pressure-bearing roller bears on the copper flat wire and provides stable mechanical kinetic energy for the liquid-exchanging heat-supplying mechanism by matching with the pressure-bearing assistance of the copper flat wire. The invention can be further configured in a preferred example that two rod sections at the bottom of the bearing support are respectively inserted with an extension screw, nuts are arranged on the extension screws in a threaded manner, a baffle is fixedly arranged at the outer ends of the extension screws, a flexible scraping pad is fixedly arranged at one side of the baffle, which faces towards the bearing ring, a pressure spring bearing the baffle and the rod section at the bottom of the bearing support is arranged outside the extension screw, and one end of the pressure spring, which is close to the nuts, is fixedly connected with a screw sleeve. The invention may in a preferred example be further configured in that the flexible scraping pad is made of a sponge material and the baffle is made of a silicone material. The invention can be further configured in a preferred example that the liquid exchange and heat supply mechanism comprises a first pipeline connected to a threaded pipe section at the top of the flow guide pipe, a first liquid storage cylinder is arranged on the first pipeline, a first impeller is movably arranged in the first liquid storage cylinder, a main belt wheel is arranged on the first impeller, and a second pipeline is arranged on a pipe section at the back of the first liquid storage cylinder. The invention can be further configured in a preferred example that a second impeller is movably arranged in two plate sections at the side edge of the first liquid storage barrel, a deflection gear is arranged in the middle of t