CN-121988807-A - Textile rubber roller double-station inner chamfering machine
Abstract
The invention is suitable for the technical field of chamfering machines, and provides a textile rubber roller double-station inner chamfering machine which comprises a chamfering table and a blanking part, wherein a clamping part is fixed between the chamfering table and the blanking part, sliding parts are arranged on two opposite side surfaces of two supporting boxes in a penetrating and sliding mode, rotating parts are arranged on the sliding parts in a rotating mode, inner supporting core pieces matched with the inner walls of the textile rubber rollers are attracted on the rotating parts in an electromagnetic mode, lifting parts matched with the sliding parts are arranged on the inner walls of the supporting boxes in a sliding mode, arc clamping plates matched with second gears are arranged on the side surfaces of the supporting boxes in a penetrating and sliding mode, the inner supporting core pieces are supported from the inside of the textile rubber rollers, meanwhile, the arc clamping plates are used for clamping and fixing, the supporting function and the clamping function are separated, the inner supporting core pieces are sent into the inside of the textile rubber rollers in advance before clamping, subsequent external clamping force is effectively dispersed, radial deformation of the inside of the textile rubber rollers due to clamping is prevented, and structural integrity of the textile rubber rollers is protected.
Inventors
- Zhuo Zipeng
- ZHANG CHAO
- SUN YUANBIN
Assignees
- 安徽兰翔智能制造有限公司
Dates
- Publication Date
- 20260508
- Application Date
- 20260320
Claims (10)
- 1. The double-station inner chamfering machine for the textile rubber roller comprises a chamfering table (1) and a blanking part (2) arranged above the chamfering table (1), wherein a clamping part (3) is fixedly arranged between the chamfering table (1) and the blanking part (2), and the double-station inner chamfering machine is characterized in that the clamping part (3) comprises a supporting frame, the supporting frame comprises supporting boxes (4) which are arranged in parallel, the supporting boxes (4) are fixed on the surface of the chamfering table (1), and an arc-shaped plate (6) which is matched with the textile rubber roller (5) is fixed between the two supporting boxes (4); the two opposite side surfaces of the two supporting boxes (4) are provided with sliding parts (7) in a penetrating and sliding manner, the sliding parts (7) are provided with rotating parts (8) in a rotating manner, and inner supporting core parts (9) matched with the inner wall of the textile rubber roller (5) are electrified and magnetically attracted on the rotating parts (8); The lifting device is characterized in that lifting pieces (10) matched with the sliding pieces (7) are slidably arranged on the inner walls of the supporting boxes (4), rotating shafts (11) are rotatably arranged between the inner walls of the supporting boxes (4), first gears (12) and second gears (13) are sequentially fixed on the rotating shafts (11), the lifting pieces (10) are meshed with the first gears (12), arc-shaped clamping plates (14) meshed with the second gears (13) are arranged on the side surfaces of the supporting boxes (4) in a penetrating and sliding mode, and the arc-shaped clamping plates (14) and the arc-shaped plates (6) are arranged in a non-coaxial mode.
- 2. The textile rubber roller double-station inner chamfering machine is characterized in that a sliding groove (15) is formed in the inner wall of a supporting box (4), an avoidance groove (16) is formed in the side face of the supporting box, the sliding piece (7) comprises a sliding plate (17) in sliding fit with the sliding groove (15), a guide plate (18) in sliding fit with the avoidance groove (16) is fixed on the surface of the sliding plate (17), an extension plate (19) is fixed on the bottom surface of the sliding plate (17), an electric push rod (20) is installed in the supporting box (4), and the telescopic end of the electric push rod (20) is fixedly connected with the extension plate (19).
- 3. The textile rubber roller double-station inner chamfering machine according to claim 2 is characterized in that a connecting shaft (21) is arranged on the side face of the guide plate (18), an arc-shaped pipe (22) concentric with the connecting shaft (21) is fixed on the side face of the guide plate (18), the rotating piece (8) comprises a mounting plate (23), a fixing arm (24) is fixed on the side face of the mounting plate (23), a shaft hole (25) in rotating fit with the rotating shaft (11) is formed in the surface of the fixing arm (24), an arc-shaped rod (26) in sliding fit with the arc-shaped pipe (22) is fixed on the side face of the fixing arm (24), an arc-shaped spring is connected between the arc-shaped rod (26) and the arc-shaped pipe (22), a second lug rod (27) is fixed on the side face of the supporting box (4), and a second ball head (28) is fixed on the end portion of the second lug rod (27).
- 4. A textile rubber roller double-station inner chamfering machine is characterized in that an electromagnetic coil (29) is arranged on the side face of a mounting plate (23), a miniature electric cylinder (30) is arranged on the side face of the mounting plate (23) in a penetrating mode, an L-shaped plate (31) is fixed on the side face of a supporting box (4), a stop lever (32) is fixed on the side face of the L-shaped plate (31), the inner supporting core piece (9) comprises a supporting ring (33) in sliding fit with the inner wall of a textile rubber roller (5), a sliding column (34) is arranged inside the supporting ring (33) in a sliding mode, an armature column is fixed at one end of the sliding column (34), and a first tension spring (35) is connected between the other end of the sliding column (34) and the inside of the supporting ring (33).
- 5. The textile rubber roller double-station inner chamfering machine according to claim 4 is characterized in that a guide rail (36) is fixed on the inner wall of the supporting ring (33), a guide groove (37) which is in sliding fit with the guide rail (36) is formed in the outer wall of the sliding column (34), and a conical curved surface groove (38) is formed in one end, close to the first tension spring (35), of the sliding column (34).
- 6. The textile rubber roller double-station inner chamfering machine is characterized in that a plurality of storage cavities (39) are uniformly formed in the outer wall of the supporting ring (33), sliding holes are formed in the inner bottom surfaces of the storage cavities (39), pressing plates (40) are slidably arranged in the storage cavities (39), rubber plates (41) are fixedly arranged on the surfaces of the pressing plates (40), sliding rods (42) in sliding fit with the sliding holes are fixedly arranged on the bottom surfaces of the pressing plates (40), second tension springs (43) are connected between the pressing plates (40) and the inner bottom surfaces of the storage cavities (39), and the bottoms of the sliding rods (42) are driven to abut against the conical curved surface grooves (38) under the elastic action of the second tension springs (43).
- 7. The textile rubber roller double-station inner chamfering machine is characterized in that a limiting groove (44) is formed in the inner wall of the supporting box (4), limiting rods (45) are fixed to the inner top and the inner bottom of the limiting groove (44), the lifting piece (10) comprises two sliding blocks (46) which are in sliding fit with the two limiting rods (45), limiting holes (47) which are in sliding fit with the limiting rods (45) are formed in the surface of the sliding blocks (46), a reset spring (48) sleeved on the limiting rods (45) is connected between the upper sliding blocks (46) and the inner top of the limiting groove (44), lugs (49) are fixed to the side faces of the sliding blocks (46), toothed plates (50) which are in meshed fit with the first gears (12) are fixed between the two lugs (49), first lugs (51) are fixed to the bottom of the upper lug plates (49), first balls (52) are fixed to the bottom of the first lugs (51), and inclined guide faces (53) which are matched with the first balls (52) are formed in the side faces of the guide plates (18).
- 8. The textile rubber roller double-station inner chamfering machine is characterized in that one side face of a supporting box (4) is provided with an opening, a sealing door is hinged to the opening face of the supporting box, an arc-shaped groove (54) which is arranged in a non-coaxial mode with an arc-shaped plate (6) is formed in the inner wall of the supporting box (4), a protection box (65) which is coaxial with the arc-shaped groove (54) is fixed on the side face of the supporting box (4), the arc-shaped clamping plate (14) is in sliding fit with the protection box (65), the arc-shaped clamping plate (14) is in sliding fit with the arc-shaped groove (54), an arc-shaped rack (55) which is meshed and matched with a second gear (13) is fixed on the inner wall of the arc-shaped clamping plate (14), and a positioning groove (56) which is matched with the arc-shaped rack (55) is formed in the inner wall of the arc-shaped groove (54).
- 9. The textile rubber roller double-station inner chamfering machine is characterized in that electric cylinders (57) are symmetrically arranged on the surface of a chamfering table (1), motor sliding seats (58) are fixed at telescopic ends of the electric cylinders (57), servo motors (59) are fixed on the surfaces of the motor sliding seats (58), chamfering cutters (60) used for inner chamfering of the textile rubber roller (5) are fixed at output ends of the servo motors (59), and a controller (61) is arranged on the surface of the chamfering table (1).
- 10. The textile rubber roller double-station inner chamfering machine according to claim 9 is characterized in that the blanking part (2) comprises a material guiding frame (62) fixed at the top of the supporting box (4), each group of textile rubber rollers (5) are sequentially arranged between the inner walls of the material guiding frame (62) in a sliding mode, a plurality of U-shaped plates (63) are fixed on the material guiding frame (62), and guide rods (64) used for guiding the textile rubber rollers (5) are fixed between the U-shaped plates (63).
Description
Textile rubber roller double-station inner chamfering machine Technical Field The invention relates to the technical field of chamfering machines, in particular to a textile rubber roller double-station inner chamfering machine. Background The spinning rubber roller is a key component commonly used in textile machinery, and the machining quality of inner chamfers at two ends of the spinning rubber roller directly influences the assembly precision and the service life of the rubber roller. When the textile rubber roller is subjected to inner chamfering, the textile rubber roller is required to be clamped and fixed so as to ensure the stability and the precision in the processing process. At present, the existing equipment adopts an external clamping type clamping mode to fix the rubber roller, namely, the surface of the rubber roller is directly clamped from the outside through clamping jaws or arc clamping plates. However, the clamping force in the clamping mode directly acts on the outer wall of the rubber roller, so that the rubber roller is easy to deform radially, and particularly, for the rubber roller with a thinner wall thickness or softer material, the deformation risk is higher, and the service performance of the rubber roller is influenced. To solve the above problems, some devices have attempted to support the rubber roll from inside before clamping to enhance the deformation resistance of the rubber roll during processing. However, the existing internal support structure has the defects that firstly, the connection stability between the internal support and the inner wall of the rubber roller is poor, relative sliding is easy to occur in the processing process, chamfering operation is influenced, secondly, the feeding and the withdrawing of the internal support structure depend on manual operation, the automation degree is low, and effective linkage with the working procedures of external clamping, processing, discharging and the like is difficult to form, so that the integral processing efficiency is influenced. Therefore, how to carry out the inner chamfering to the spinning rubber roll, can effectively support in order to prevent the centre gripping deformation to the rubber roll inside through the internal stay, can guarantee the stability of outside centre gripping again, realize simultaneously that the automation linkage of internal stay and centre gripping becomes the technical problem that technical personnel in the field need to solve. Disclosure of Invention Aiming at the defects of the prior art, the invention aims to provide a textile rubber roller double-station inner chamfering machine, which is characterized in that an inner supporting core piece is arranged to support the textile rubber roller from the inside, an arc-shaped clamping plate is adopted to clamp and fix the textile rubber roller from the outside, the supporting function is separated from the clamping function, the inner supporting core piece is firstly sent into the textile rubber roller before being clamped, the subsequent external clamping force is effectively dispersed, the radial deformation of the textile rubber roller inside caused by clamping is prevented, and the structural integrity of the textile rubber roller is protected. In order to achieve the above purpose, the present invention provides the following technical solutions: The textile rubber roller double-station inner chamfering machine comprises a chamfering table and a blanking part arranged above the chamfering table, wherein a clamping part is fixedly arranged between the chamfering table and the blanking part, the clamping part comprises a supporting frame, the supporting frame comprises supporting boxes which are arranged in parallel, the supporting boxes are fixed on the surface of the chamfering table, arc-shaped plates matched with the textile rubber roller are fixedly arranged between the two supporting boxes, sliding parts are arranged on two opposite side surfaces of the two supporting boxes in a penetrating and sliding mode, rotating parts are arranged on the sliding parts in a rotating mode, lifting parts matched with the sliding parts are arranged on the rotating parts in a sliding mode through electromagnetic attraction, rotating shafts are arranged between the inner walls of the supporting boxes in a rotating mode, a first gear and a second gear are sequentially fixed on the rotating shafts, the lifting parts are in meshed fit with the first gear, arc-shaped clamping plates matched with the second gear in a penetrating and sliding mode, and the arc-shaped clamping plates are arranged on the side surfaces of the supporting boxes in a non-coaxial mode. The invention further provides that a sliding groove is formed in the inner wall of the supporting box, an avoidance groove is formed in the side face of the supporting box, the sliding piece comprises a sliding plate in sliding fit with the sliding groove, a guide plate in sliding fit wit