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CN-121989002-A - Intelligent replacing system and method for silica gel plate of solar laminating machine

CN121989002ACN 121989002 ACN121989002 ACN 121989002ACN-121989002-A

Abstract

The application relates to the technical field of laminating machines, in particular to an intelligent replacing system and method for a silica gel plate of a solar laminating machine, wherein the system comprises a silica gel plate and a silica gel plate, wherein the silica gel plate is applied to the laminating machine with a host machine and an A machine; the system comprises a hanging rail system, a hanging assembly and a roll feeding system, wherein the hanging rail system consists of hanging wheels, hanging rails and hanging frames, is installed on a main machine of the laminating machine and used for providing a supporting hanging and moving path for a silica gel plate, the silica gel plate slides through the hanging wheels, the hanging assembly is used for connecting the silica gel plate with the hanging rail system, and the roll feeding system is of a frame body structure and connected with the hanging rail system and is installed on a machine A of the laminating machine and used for bearing and unreeling the silica gel plate into rolls. According to the application, the new and old silica gel plates are replaced by adopting the hanging rail slideway, so that the efficiency of replacing the new and old silica gel plates is improved, and the installation accuracy is improved.

Inventors

  • Cao Shuobing
  • WU YUE
  • WU KAI

Assignees

  • 秦皇岛拓嘉科技有限公司

Dates

Publication Date
20260508
Application Date
20260120

Claims (10)

  1. 1. The utility model provides a solar energy laminator silica gel board intelligence system of changing which characterized in that is applied to the laminator that has host computer and A machine, includes: A silicone plate; The hanging rail system consists of hanging wheels, hanging rails and hanging frames, is arranged on a main machine of the laminating machine and is used for providing a supporting hanging and moving path for the silica gel plate, and the silica gel plate slides through the hanging wheels; the hanging assembly is used for connecting the silica gel plate with the hanging rail system; The roll feeding system is of a frame structure, is connected with the hanger rail system, is arranged on the laminating machine A and is used for bearing and unreeling the rolled silica gel plates.
  2. 2. The intelligent replacing system of the silica gel plate of the solar laminating machine according to claim 1, further comprising a control unit and a driving execution unit; The control unit is electrically connected with the driving motor and used for controlling the start and stop, the rotating speed and the steering of the driving motor, thereby controlling the moving speed and the position of the silica gel plate on the hanger rail through the hanger wheel.
  3. 3. The intelligent replacing system for the silica gel plate of the solar laminating machine according to claim 2 is characterized by further comprising an image collecting unit, wherein the image collecting unit is used for collecting images of key areas and hanging rail areas of the silica gel plate, and an image recognition model is arranged in the control unit and is used for analyzing the images, outputting recognition results and adjusting the hanging wheel moving speed and the hanging wheel position of the silica gel plate according to the recognition results.
  4. 4. The intelligent replacing system for the silica gel plate of the solar laminating machine is characterized in that a locating mark is arranged on the silica gel plate, an image recognition model is used for recognizing the locating mark arranged on the silica gel plate, comparing the position information of the locating mark with a preset hanging wheel component hook target position, analyzing flatness or position deviation state, and driving the hanging wheel component to move according to the comparison result.
  5. 5. The intelligent replacing system for a silica gel plate of a solar laminating machine according to claim 4, wherein the positioning mark is an optical identification feature formed on the surface of the silica gel plate, and the optical identification feature is selected from a reflective material layer, a color block with a preset color or a geometric figure with a preset contour.
  6. 6. The intelligent replacing system of the silica gel plate of the solar laminating machine according to claim 1, wherein the roll feeding system comprises a frame body and an unpowered roller arranged on the frame body.
  7. 7. A method for intelligently replacing a silica gel plate of a solar laminating machine, which is applied to the intelligent replacing system of the silica gel plate of the solar laminating machine according to any one of claims 1 to 6, and comprises the following steps: the old silica gel plate paved in the main machine of the laminating machine is connected with a hanging rail system through a hanging assembly, and is controlled to move along the hanging rail, so that the old silica gel plate moves out of the main machine and is sent to a roll feeding system; and executing a new plate installation stage, namely connecting the end part of a new silica gel plate borne on the roll conveying system with the hanging assembly, and controlling the hanging assembly to drive the new silica gel plate to move along the hanging rail so as to move the new silica gel plate into the host.
  8. 8. The intelligent replacing method of the silica gel plate of the solar laminating machine according to claim 7, wherein the intelligent replacing method is applied to an intelligent replacing system of the silica gel plate of the solar laminating machine, and comprises a control unit and a driving execution unit, wherein in the method, in the old plate disassembling stage, the control unit generates a first control instruction, and the driving execution unit drives the hanging wheel to reversely move in response to the first control instruction so as to pull the connected old silica gel plate out of the host; in the method, in the stage of executing the installation of the new silica gel plate, the control unit generates a second control instruction, and the driving execution unit responds to the second control instruction to drive the hanging wheel to move forward so as to pull and lay the connected new silica gel plate in the host.
  9. 9. The intelligent replacing method for the silica gel plate of the solar laminating machine, according to claim 8, is characterized by being applied to an intelligent replacing system for the silica gel plate of the solar laminating machine with an image acquisition unit, wherein in the method, in the process of executing a new plate installation stage, images of the new silica gel plate in the feeding process are acquired through the image acquisition unit, an image recognition model analyzes the images and outputs recognition results of the position or the state of the new silica gel plate, and a control unit generates real-time adjustment instructions for driving an execution unit according to the recognition results.
  10. 10. The intelligent replacing method of the silica gel plate of the solar laminating machine according to claim 9, wherein the intelligent replacing method is applied to an intelligent replacing system of the silica gel plate of the solar laminating machine with an image acquisition unit, and the image recognition model is analyzed through positioning marks on a new silica gel plate.

Description

Intelligent replacing system and method for silica gel plate of solar laminating machine Technical Field The application relates to the technical field of laminating machines, in particular to an intelligent silica gel plate replacing system and method of a solar laminating machine. Background The solar laminating machine is core equipment of a photovoltaic module packaging production line, and the final packaging is completed by heating and pressurizing the battery lamination in a vacuum environment. In the process, the silica gel plate is a key consumable part and is paved between the heating plate and the battery assembly to play an important role in uniform heat transfer, uniform pressure application and battery piece isolation and protection. Because the silicone sheets are subjected to high temperatures, vacuum and mechanical stresses during each operation, they have a limited service life and typically need to be replaced after 3000 to 5000 lamination cycles. The single unit monthly works about 4320 times, calculated as one work cycle per 10 minutes, which means that the silicone plate needs to be replaced almost once a month under continuous production. Therefore, the efficiency and cost of the replacement work directly affect the equipment utilization and production cost. For a long time, the operation of replacing the silica gel plate mainly depends on pure manual operation. Because the laminating machine is compact in internal structure and narrow in operation space, 4-6 workers are required to cooperatively carry out the replacement. They need to manually drag and roll the heavy and soft huge old plates out of the machine, and then put hundreds of kilograms of heavy new silica gel plates into the machine and lay flat by shoulder-lever hand. The silica gel plate is easy to scratch and spread unevenly when being moved into the silica gel plate. Therefore, the method has the defects of low efficiency, high labor cost, high safety risk, uncontrollable quality and the like. Disclosure of Invention So that the manner in which the features and techniques of the disclosed embodiments can be understood in more detail, a more particular description of the embodiments of the disclosure, briefly summarized below, may be had by reference to the appended drawings, which are not intended to be limiting of the embodiments of the disclosure. In the following description of the technology, for purposes of explanation, numerous details are set forth in order to provide a thorough understanding of the disclosed embodiments. However, one or more embodiments may still be practiced without these details. In other instances, well-known structures and systems are shown simplified in order to simplify the drawings. The following description and the drawings sufficiently illustrate specific embodiments of the invention to enable those skilled in the art to practice them. Other embodiments may involve structural, logical, electrical, process, and other changes. The embodiments represent only possible variations. Individual components and functions are optional unless explicitly required, and the sequence of operations may vary. Portions and features of some embodiments may be included in, or substituted for, those of others. The scope of embodiments of the invention encompasses the full ambit of the claims, as well as all available equivalents of the claims. Embodiments may be referred to herein, individually or collectively, by the term "invention" merely for convenience and without intending to voluntarily limit the scope of this application to any single invention or inventive concept if more than one is in fact disclosed. Relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method or apparatus comprising such elements. Various embodiments are described herein in a progressive manner, each embodiment focusing on differences from other embodiments, and identical and similar parts between the various embodiments are sufficient to be seen with each other. The method, product and the like disclosed in the examples are relatively simple to describe because they correspond to the method parts disclosed in the examples, and the relevant points are only referred to the description of the method parts. The embodiment of the disclosure provides an intel