CN-121989063-A - Thimble batch processing jig structure and assembling and processing method thereof
Abstract
The invention relates to a thimble batch processing jig structure and an assembling and processing method thereof, wherein the thimble batch processing jig structure comprises an upper middle plate, a top plate, a head bushing, a tail bushing and a bottom plate, wherein at least one group of first positioning holes are formed in the upper middle plate, a first positioning group is formed in the lower middle plate, a foot pad is fixed between the upper middle plate and the lower middle plate, the top plate is fixed on one side of the upper middle plate far away from the lower middle plate, a second positioning group is arranged in the second positioning group, one side of the head bushing far away from a first protruding end penetrates through the top plate and is fixed between the top plate and the upper middle plate through the first protruding end, one side of the tail bushing penetrates through the first positioning group of the lower middle plate and is fixed between the lower middle plate and the bottom plate through the second protruding end, and the bottom plate is fixed on the lower middle plate.
Inventors
- ZENG GUIQIAO
Assignees
- 汉达精密电子(昆山)有限公司
Dates
- Publication Date
- 20260508
- Application Date
- 20241107
Claims (10)
- 1. The utility model provides a thimble batch processing tool structure which characterized in that includes: an upper middle plate, at least one group of first positioning holes are arranged in the upper middle plate, The lower middle plate is internally provided with a first positioning group; the foot pad is fixedly connected between the upper middle plate and the lower middle plate; The top plate is fixedly connected to one side, far away from the lower middle plate, of the upper middle plate, and a second positioning group is arranged in the top plate; The side, far away from the first convex end, of the head bush penetrates through the second positioning group of the top plate, and the head bush is fixedly connected between the top plate and the upper middle plate through the first convex end; The tail bushing, one side of the tail bushing far away from the second convex end passes through the first positioning group of the lower middle plate, and the tail bushing is fixedly connected between the lower middle plate and the bottom plate through the second convex end; The bottom plate is fixedly connected to the lower middle plate.
- 2. The batch processing jig structure for thimble according to claim 1, wherein said first positioning group comprises a first positioning hole and a second positioning hole, said first positioning hole is provided on a side of said lower middle plate away from said upper middle plate, and said second positioning hole is provided in said first positioning hole at a position corresponding to said first positioning hole; The second positioning group comprises a second placing groove and a third positioning hole, the second placing groove is arranged on one side, close to the upper middle plate, of the top plate, and the third positioning hole is arranged in the second placing groove at a position corresponding to the first positioning hole.
- 3. The batch processing jig structure of thimble according to claim 1, wherein the foot pad is fixedly connected between the upper middle plate and the lower middle plate through a first fixing member, the top plate is fixedly connected to the upper middle plate through a second fixing member, and the bottom plate is fixedly connected to the lower middle plate through a third fixing member.
- 4. The batch processing jig structure of claim 3, wherein the first fixing member, the second fixing member and the third fixing member are bolts.
- 5. The batch processing jig structure of claim 1, wherein at least one set of positioning members are arranged among the top plate, the upper middle plate, the foot pad, the bottom plate, the lower middle plate and the foot pad.
- 6. The batch processing jig structure of claim 5, wherein the positioning member is a positioning pin.
- 7. The batch processing jig structure of thimble according to claim 1, wherein the side of the tail bushing near the second convex end is provided with an anti-rotation block.
- 8. The jig structure for batch processing of pins according to any one of claims 1 to 7, wherein the assembling and processing method comprises: s1, assembling a middle plate, namely selecting the pad feet with proper sizes according to the length of the ejector pins, and fixing the pad feet between the upper middle plate and the lower middle plate; s2, assembling a head bushing, namely selecting the head bushing matched with the thimble according to the specification of a first round hole formed in the head bushing, and loading the head bushing into a second positioning group of the top plate; S3, assembling a top plate, namely fixing one side of the top plate provided with the second positioning group on one side of the upper middle plate far away from the lower middle plate; S4, assembling a tail bushing, namely selecting the tail bushing matched with the thimble according to the specification of a second round hole formed in the tail bushing, and loading the tail bushing into a first positioning group of the lower middle plate; s5, assembling a thimble, namely sequentially extending one end of the thimble, which is provided with the top surface, into the tail bushing, the first positioning hole and the head bushing; s6, assembling a bottom plate, namely fixing the bottom plate on one side of the lower middle plate provided with the first positioning group; S7, machining the thimble, namely fixing the assembled jig on a workbench of CNC, and calling a pre-programmed program to machine the thimble.
- 9. The batch processing jig structure of thimble according to claim 8, wherein characters corresponding to the sizes of the first round hole and the second round hole are engraved on both the side of the head bushing far away from the first convex end and the side of the tail bushing far away from the second convex end.
- 10. The method of claim 8 wherein clamping locations are provided at both ends of the base plate.
Description
Thimble batch processing jig structure and assembling and processing method thereof [ Field of technology ] The invention relates to the technical field of mold thimble processing jigs, in particular to a thimble batch processing jig structure and an assembling and processing method thereof. [ Background Art ] In the injection mold, the ejector pin is an important functional mold part for demolding a product, and the top surface of the ejector pin is required to be processed according to the shape of the plastic product due to contact with the plastic product. The top surface of the thimble is usually processed by two modes, namely, manual polishing, namely, after the thimble is assembled into a die, excessive materials at the tops of the thimbles are removed by a polisher, although the cost of the mode is low, the processing time is short, the processing quality is low, namely, the processing quality is rough, the appearance of a formed product is influenced, the die is easy to damage, and the thimble is assembled into the die after the die core and the die carrier are processed, CNC (numerical control) machine tool) is adopted for processing, and although the processing quality is high, the formed product is attractive, but the cost is high, and the processing efficiency is low. In view of the foregoing, it is necessary to provide a batch processing jig structure for thimble and an assembling and processing method thereof to solve the above-mentioned problems. [ Invention ] The invention aims to solve the technical problems that the top surface of a common thimble is usually machined in two ways, namely, after the thimble is assembled into a die, excessive materials at the tops of the thimbles are removed by a grinding machine, but the machining quality is low, namely, the processing is rough, the appearance of a formed product is influenced, the die is easy to damage, and the thimble is assembled into the die after the die core and the die frame are machined, CNC machining is adopted, but the cost is high and the machining efficiency is low. Therefore, the invention provides a thimble batch processing jig structure and an assembling and processing method thereof to solve the problems. The invention solves the technical problems by adopting a thimble batch processing jig structure, which comprises: The upper middle plate is internally provided with at least one group of first positioning holes; The lower middle plate is internally provided with a first positioning group, the first positioning group comprises a first placing groove and a second positioning hole, the first placing groove is arranged on one side of the lower middle plate away from the upper middle plate, and the first placing groove is internally provided with the second positioning hole at a position corresponding to the first positioning hole; the foot pad is fixedly connected between the upper middle plate and the lower middle plate through a first fixing piece; The top plate is fixedly connected to one side, far away from the lower middle plate, of the upper middle plate through a second fixing piece, a second positioning group is arranged in the top plate, the second positioning group comprises a second placing groove and a third positioning hole, the second placing groove is arranged on one side, close to the upper middle plate, of the top plate, and the third positioning hole is formed in the position, corresponding to the first positioning hole, in the second placing groove; the head bush penetrates through a third positioning hole in the second placing groove of the top plate at one side of the head bush, which is far away from the first convex end, and the head bush is fixedly connected between the top plate and the upper middle plate through the first convex end; The tail bushing penetrates through the second positioning hole in the first placing groove of the lower middle plate at one side, far away from the second convex end, of the tail bushing, the tail bushing is fixedly connected between the lower middle plate and the bottom plate through the second convex end, and the outer diameters of the tail bushing and the head bushing are standard sizes; the bottom plate is fixedly connected to the lower middle plate through a third fixing piece. Preferably, the first, second and third fasteners all include, but are not limited to, bolts. Preferably, at least one set of positioning members are arranged among the top plate, the upper middle plate and the foot pad, and among the bottom plate, the lower middle plate and the foot pad, and the positioning members comprise, but are not limited to, positioning pins for uniformly referencing all plates. Preferably, an anti-rotation block is arranged on one side of the tail bushing close to the second convex end and used for preventing the tail bushing and the thimble from rotating. In addition, the invention also provides an assembling and processing method of the thimble batch processing jig